Bigelow sues NASA for $1 million

The commercial space station company Bigelow Aerospace has now sued NASA for $1 million, claiming that the agency has refused to pay it for work done.

Bigelow Aerospace said it entered into an agreement with NASA on the B330 project in August 2016 to perform and complete a certain long-term pressure leak test on its prototype. The purpose of the test was to demonstrate that the B330 meets NASA’s standards of construction and reliability.

According to the lawsuit, Bigelow Aerospace was required to perform a leak test on its module and “provide certain periodic test reports” to NASA. The reports were scheduled and were required to summarize the results of the test, specifically whether the B330 had met certain standards set by NASA. “Importantly, the Contract contains no requirement that Bigelow Aerospace had to provide NASA with continuous and/or raw” data, the lawsuit alleges.

Bigelow Aerospace said NASA breached its contract with the agency by refusing to pay the full amount to the company. The company said that its damages are in excess of $1 million because it had to hire attorneys to bring the lawsuit forward.

According to the suit, multiple attempts were made between January and February to demand payment. The lawsuit said that NASA’s attorney requested raw test data from Bigelow’s testing carried out under the contract as a prerequisite of being paid the amount owed. “However, this requirement was not a term of the Contract, and was an attempt by NASA to place additional requirements on Bigelow Aerospace that had not been part of the parties’ agreement,” according to the lawsuit.

Until 2016, when Bigelow’s prototype BEAM module was installed on ISS, this company seemed the world’s unmatched leader in the construction of private commercial space station modules. It had already flown two prototypes successfully, and then built BEAM for NASA in only two years for a mere $17 million.

Since then it seems Bigelow has been stalled by Washington politics and some insider maneuvering at NASA. In January 2020 NASA picked Axiom to build the first commercial operational private modules to be attached to ISS, not Bigelow. I wondered then why Bigelow had been bypassed by a company that had never built anything. Noting how Axiom had numerous NASA insiders in its management, many with links to Boeing, I concluded:
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Nanoracks’ commercial airlock installed on ISS

Capitalism in space: Using the robot arm on ISS, astronauts on December 21st installed Nanoracks’ commercial airlock, dubbed Bishop, in its place on the station.

I think this is the second private module installed on ISS, following Bigelow’s inflatable BEAM module. Bishop is for equipment only, and supplements the equipment airlock on the Japanese Kibo module. It is also five times larger, and rather than use hatches, it deploys equipment outside of ISS using the robot arm. Each time Nanoracks wants to use it to deploy a commercial cubesat they will use the arm to unberth Bishop, deploy the satellite through the docking port, and then re-berth it.

Bishop and BEAM are harbingers of the future on ISS. Axiom will be adding its own private modules in ’24. And then there are the upcoming private tourist flights. Both Axiom (using Dragon) and Russia (using Soyuz) have such flights scheduled before the end of ’21.

Assuming the economy doesn’t crash due to government oppression and mismanagement, gradually over the next decade expect operations on ISS and future stations to shift from the government to commercial private operations, aimed at making profits instead of spending taxpayer money.

NASA extends life of private BEAM module

Capitalism in space: Having found that Bigelow’s privately built ISS module BEAM has exceeded its design capabilities, NASA has now decided to leave it docked to ISS for at least five more years, using it as a storage bin.

BEAM cost NASA a whopping $17 million, considerably less than it has traditionally spent (a billion-plus) for its previous ISS modules, designed and built under full NASA supervision.

NASA to extend use of private module on ISS

Capitalism in space: NASA has decided to extend the life of Bigelow’s module BEAM on ISS beyond its original two year test.

NASA’s original contract with Bigelow was to keep BEAM on ISS for two years and then jettison it, but NASA has concluded that BEAM has value as a storage compartment and wants to keep it there. NASA said the new contract would overlap the originally contracted test period, for a minimum of three years, with two options to extend for one additional year. A decision on whether to jettison it at that point or continue using it will be made thereafter.

The agency said that not only would NASA use it for stowage, but Bigelow will be allowed to use it “as a test-bed for new technology demonstrations.”

Using it makes a lot more sense than jettisoning it (the typical government way). This will also allow them to study the longevity in space of an expandable module.

Results after one year on ISS for Bigelow’s inflatable module

Capitalism in space: NASA has released some of its findings learned from Bigelow’s inflatable BEAM module, attached now to ISS for one year.

During the first year, NASA and its astronauts on board the station have sought primarily to test the module’s ability to withstand space debris—as a rapidly depressurized habitat would be a bad thing in space. And indeed, sensors inside the module have recorded “a few probable” impacts from micrometeoroid debris strikes, according to NASA’s Langley Research Center. Fortunately, the module’s multiple layers of kevlar-like weave have prevented any penetration by the debris.

They have also found that the cosmic ray dosage in the module seems comparable to the rest of the station. They are now using the module to test the radiation shielding capability of several different kinds of materials.

Bigelow proposes extending life of its ISS module beyond its two year demo

Bigelow Aerospace is in negotiations with NASA to allow use on ISS of its demonstration inflatable BEAM module beyond its planned two year test mission.

BEAM is designed for a two-year mission on the ISS. The module is closed off from the rest of the station most of the time, with astronauts periodically entering BEAM to check the status of the module and instruments mounted inside.

NASA has previously indicated that it would dispose of BEAM at the end of its two-year mission, using the station’s robotic arm to detach the module and allow it to burn up in the atmosphere. There are no immediate plans, though, for use of the docking port where BEAM is installed after that two-year mission ends, opening the possibility for an extended mission.

Robert Bigelow has previously suggested there was commercial interest in the module. As a NASA press conference in April 2016 prior to the launch of BEAM, he said there were four different groups, both countries and companies, interested in flying experiments in BEAM. “We’re hoping that, maybe in half a year or something, we can get permission from NASA to accommodate these people in some way,” he said then.

It is typical NASA behavior to throw this module out after two years, rather than find a way to use it.

Posted from a hotel room in St. Louis, Missouri.

An update on the Bigelow inflatable module on ISS

NASA has released an update on the privately built inflatable BEAM module that is presently attached to ISS and is under-going two years of testing.

NASA and Bigelow Aerospace are pleased to report that, overall, BEAM is operating as expected and continues to produce valuable data. Structural engineers at NASA JSC confirmed that BEAM deployment loads upon the space station were very small, and continue to analyze the module’s structural data for comparison with ground tests and models. Researchers at NASA’s Langley Research Center in Hampton, Virginia, have found no evidence of large debris impacts in the DIDS data to date—good news for any spacecraft. And radiation researchers at JSC have found that the dosage due to Galactic Cosmic Rays in BEAM is similar to other space station modules, and continue to analyze local “trapped” radiation particles, particularly from the South Atlantic Anomaly, to help determine additional shielding requirements for long-duration exploration missions.

None of this is a surprise. It seems to me that this testing program is a bit overdone, since NASA never did anything like this in orbit for its own modules. What I think is really happening is that the two-year test of Bigelow’s module was required politically within NASA because there were too many people there opposed to using a privately-built module. I also suspect that NASA got further pressure from the contractors, such as Boeing, who had previously owned this business, and did not want the competition from Bigelow. Thus, despite the fact that Bigelow has already launched two test modules of its own and proved the viability of its designs, it was forced by NASA to do an additional test under NASA’s supervision in order to squelch this opposition.

Astronauts enter privately built BEAM module

Led by American Jeff Williams, two astronauts opened the hatch and entered Bigelow’s BEAM inflatable module on ISS today.

Williams officially opened the hatch at 08:47 UTC. Along with Russian cosmonaut Oleg Skripochka, Williams entered BEAM for the first time to collect an air sample and begin downloading data from sensors on the dynamics of BEAM’s expansion. The astronaut reported that the interior of BEAM looks “pristine”. However, he added the temperature was on the cool side – with Houston adding they recorded 44F as the temperature at bulkhead – but no condensation was visible. He then took air samples, as is the procedure for entering a new module.

They will install interior sensors over the next two days, and then shut the hatch. The module will then remain closed for most of its planned two year stay on ISS to test its operation in space.

The article also includes some nice details about the possible uses of Bigelow’s much larger B330 modules, two of which are under construction right now.

NASA to try module expansion again on Saturday

NASA will try again on Saturday to expand the privately built BEAM module on ISS.

They think the reason the module didn’t inflate as planned the first time is because it has been packed ready for launch for more than fifteen months, ten months longer than originally planned.

That extra time in a tight squeeze might explain why the first inflation attempt didn’t go as planned. BEAM’s Kevlar-like fabric “layers have a memory to them,” Lisa Kauke, BEAM deputy program manager at Bigelow Aerospace, said during today’s teleconference. “The longer they’re packed, the more they’re compressed, and then it takes a little while for the shape to return.” This interpretation is bolstered by the fact that BEAM continued to expand overnight Thursday into Friday morning, even though no more air was being pumped in, Crusan said.

Bigelow’s ISS module expansion halted

Engineers called a halt today to the expansion of Bigelow’s BEAM module on ISS when the procedure did not go as planned.

Originally, the plan was to use air from tanks located inside BEAM to inflate these bladders, however analysis showed that this could cause expansion to occur too fast and potentially place damagingly high loads on the ISS in the process, so instead the air will be supplied from the station in a more controlled manner. It was not actually known precisely how the inflation dynamics would occur, as it has only ever been done twice before (Genesis I and II), neither of which were viewable from external cameras such as those found on the ISS.

This proved to be a learning curve, as after two hours of adding a few seconds of air into the module, only the width expanded, as opposed to the length. Mission controllers decided it would be best to defer operations for the day to allow them to evaluate the next steps.

Privately-built inflatable module installed on ISS

The competition heats up: Bigelow Aerospace’s BEAM inflatable module, built in only three years for a mere $17 million, was installed on ISS this past weekend.

BEAM will allow Bigelow and NASA to demonstrate the capabilities of the inflatable habitat on ISS. It is expected to perform for at least two years of testing on the Station, providing a key shake out of the technology that is likely to play a major role in human deep space exploration. “(BEAM) will be a great way to test out the thermal characteristics of this new type of module, along with its radiation protection,” added Kopra. “It’s going to be a neat thing.”

Following its test period, the SSRMS will remove the module from the Station before releasing it Nadir (Earth-facing). The module will eventually re-enter around a year later.

How NASA will use Bigelow’s privately built ISS module

Not much it seems. The key paragraph is this:

Once installed, BEAM will be largely sealed off from the rest of ISS, with astronauts entering it every four to six months to retrieve data from sensors inside it. Crusan suggested NASA will consider making greater use of the module over time as the agency becomes more comfortable with its performance. That would require additional work inside the module, he said, since it has no active life support system beyond some fans.

This story illustrates NASA’s sometimes incredibly over-cautious approach to new technology. I grant that space is difficult and that it is always wise to be careful and to test thoroughly any new technology, but NASA sometimes carries this too far. For example, it took NASA more than two decades of testing before it finally approved the use of ion engines on a planetary mission (Dawn). Similarly, inflatable modules were abandoned by NASA initially, and wouldn’t even exist if a private company, Bigelow, hadn’t grabbed the technology and flown it successfully.

How the Bigelow module added to ISS will change the space equation.

How the Bigelow module added to ISS will change the space equation.

Looking a bit further down the road, the potential launch of a Bigelow BEAM module, particularly if it takes place on a SpaceX Falcon 9 booster could be a harbinger of much greater things to come. As Mars visionary Robert Zubrin and many others have observed, the addition of an inflatable module similar to that being considered for the station, to the SpaceX Dragon 2.0 capsule greatly increases the available space and capability of a future Dragon to serve both as a Mars transfer vehicle, and / or surface habitat. Add in the introduction of Falcon Heavy, and the pieces for an alternate vision of far more affordable (and timely) inner system exploration begin to fall into place.

Stewart Money has it exactly right. I have never accepted the claim that Orion was the only spacecraft being built that would be capable of going beyond low earth orbit. Add the right components to any manned vehicle, and you have an interplanetary spaceship.

The trick of course is adding the right components. For both Orion and Dragon, the present assumptions are much too nonchalant about what those components are. For humans to prosper on an interplanetary mission, the vessel requires a lot more than a mere capsule and single module.