SpaceX launches Northrop Grumman’s Cygnus capsule to ISS

SpaceX today for the first time launched a Northrop Grumman Cygnus cargo freighter to ISS, its Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its 10th flight, landing back at Cape Canaveral. Cygnus will rendezvous with ISS in two days, where it will be berthed to the station using a robot arm. It will then stay docked for six months as astronauts unload about 8,200 pounds of cargo.

SpaceX was used as a launch provider because Northrop Grumman’s own rocket Antares is presently unavailable because the engines for the first stage as well as the stage itself were previously built by Russia and the Ukraine respectively, both of which the company cannot no longer buy due to the Ukraine War. SpaceX has a contract for three flights, with today’s launch the first. Firefly has a contract from Northrop Grumman to built a new first stage for Antares, with a first launch targeting mid-2025.

The launch was SpaceX’s 10th in January. With a goal of 150 launches in 2024, this puts the company slightly behind the pace required to meet that goal.

The 2024 launch race:

10 SpaceX
6 China
2 Iran
1 India
1 ULA
1 Japan

Update on the development of a new first stage for Northrop Grumman’s Antares rocket

Link here. The first stage of the Antares rocket has previously relied on Russian engines in a Ukrainian-built body. The Ukraine War made getting both impossible, and thus Northrop Grumman hired Firefly to provide it a new first stage, presently targeting mid-2025 for its first flight. In the meantime in order to meet its contractual obligations with NASA, it has hired SpaceX’s Falcon 9 rocket to fly the next three Cygnus freighters to ISS.

The report at the link gets some interesting details about Firefly’s engines and first stage. Both will raise the payload capabilities of Antares, which as yet has failed to garner any commercial payloads outside of Northrop’s own Cygnus capsule. That increase in capability might make it more appealing to commercial satellite companies.

Northrop Grumman’s Antares rocket successfully places Cygnus freighter into orbit

Northrop Grumman’s Antares rocket tonight successfully launched a Cygnus freighter into orbit to ISS, flying for the last time with a first stage built in the Ukraine with engines from Russia.

Until Firefly can provide Northrop Grumman with a new American-made first stage, for the next three Cygnus cargo missions to ISS the company has purchased SpaceX’s Falcon 9 rocket.

This was Northrop Grumman’s first launch in 2023, so there is no change to the leader board in the 2023 launch race:

51 SpaceX
30 China
9 Russia
6 Rocket Lab
6 India

American private enterprise now leads China in successful launches 59 to 30, and the entire world combined 59 to 50, with SpaceX by itself still leading the entire world (excluding American companies) 51 to 50.

Cygnus successfully berthed at ISS

Cygnus approaching ISS on November 9, 2022

Despite on of its two solar panels only partly deployed, astronaut Nicole Mann was able to use the robot arm on ISS to grab Northrop Grumman’s Cygnus freighter and bring it into its port, where ground engineers successfully berthed it.

The image to the right is a screen capture from NASA TV as Cygnus approached. You can see the problematic panel at the bottom. Though it has folded out from its initial stored position, it has not opened up fully.

The freighter will stay docked to ISS until late January, during which the crew will unload about four tons of cargo and then fill it with garbage before sending it to burn up over the ocean. We should expect NASA and Northrop Grumman to also plan a spacewalk to not only inspect the panel to figure out what failed, but to see if it can still be deployed.

Cygnus freighter continues to target ISS rendezvous tomorrow

Though one of its two solar panels remains undeployed, engineers and Northrop Grumman and NASA have proceeded with four engine burns so as to rendezvous with ISS tomorrow, November 9th, with arrival in the early morning hours.

Expedition 68 NASA astronaut Nicole Mann will capture Cygnus with the station’s robotic arm, with NASA astronaut Josh Cassada acting as backup. After Cygnus capture, ground commands will be sent from mission control at NASA’s Johnson Space Center in Houston for the station’s arm to rotate and install it on the station’s Unity module Earth-facing port.

According to this NASA update, it appears that NASA managers are confident that the stuck solar panel is not blocking the grapple point, preventing the arm from grabbing the capsule. At the same time, the wording in the update is just a bit vague, and also suggests that before this capture occurs they will be inspecting Cygnus very carefully.

One of two solar panels on Cygnus capsule fails to deploy

The failure of one of the two solar panels on Northrop Grumman’s Cygnus capsule to deploy today shortly after launch might cause some issues with getting the spacecraft docked to ISS.

Northrop Grumman has reported to NASA that Cygnus has sufficient power to rendezvous with the International Space Station on Wednesday, Nov. 9, to complete its primary mission, and NASA is assessing this and the configuration required for capture and berthing.

The capsule does not dock directly with the station, but is instead grabbed by a robot arm, which then brings it into its port. The grapple point that the arm uses is on the end where the solar panels are, with the docking port at the capsule’s other end. What is not presently clear is whether that point is blocked by the undeployed panel.

Northrop Grumman’s Antares rocket launches Cygnus freighter to ISS

Capitalism in space: Early this morning Northrop Grumman’s Antares rocket successfully completed its second launch this year, lifting off from Wallops Island and carrying a Cygnus freighter for ISS.

This launch is also the next-to-last for this version of Antares. Northrop Grumman is using up the last few first stages built in the Ukraine that use Russian engines, after which it will send the next three Cygnus capsules into space using SpaceX’s Falcon 9. It hopes to introduce a new Antares using a Firefly first stage following that.

The leader board in the 2022 launch race remains the same:

51 SpaceX
48 China
19 Russia
9 Rocket Lab
7 ULA

American private enterprise still leads China 73 to 48 in the national rankings, but trails the rest of the world combined 76 to 73.

Northrop Grumman partners with Firefly to make Antares entirely U.S. made

Capitalism in space: Because the Russian invasion of the Ukraine, Northrop Grumman yesterday announced that it has signed a deal with the rocket startup Firefly to replace the Russian engines and Ukrainian-built first stages on its Antares rocket.

Firefly’s propulsion technology utilizes the same propellants as the current Antares rocket, which minimizes launch site upgrades. The Antares 330 will utilize seven of Firefly’s Miranda engines and leverage its composites technology for the first stage structures and tanks, while Northrop Grumman provides its proven avionics and software, upper-stage structures and Castor 30XL motor, as well as proven vehicle integration and launch pad operations. This new stage will also significantly increase Antares mass to orbit capability.

The press release made no mention of launch dates. However, according to Reuters Northrop Grumman has purchased three SpaceX Falcon 9 launches in ’23 and ’24 to get its Cygnus cargo freighter into orbit in the interim and thus fulfill its ISS resupply contract with NASA.

After an earlier Antares failure the company (then Orbital ATK) had hired ULA’s Atlas-5 to launch Cygnus. ULA however is retiring the Atlas-5 after it completes its present full manifest, so this rocket was no longer available. ULA is replacing it with the Vulcan rocket, but that rocket is not yet operational due to delays in the delivery of its Blue Origin first stage engines. Thus, SpaceX was Northrop Grumman’s only viable option.

There is also a certain irony in the hiring of Firefly to replace the Ukrainian first stage. Firefly was saved from bankruptcy by a Ukrainian billionaire, Max Polykov. Though he has been forced to sell off his ownership in the company by the State Department, Firefly would not now exist to take this business from a Ukrainian company had Polykov not provided his financial help.

Northrop Grumman delays next Cygnus cargo mission

Northrop Grumman officials have now revealed that it has been forced to delay the next Cygnus cargo mission to ISS from August to October because of “supply chain issues.”

What these supply chain issues were the company did not specify. However, the Antares rocket that launches Cygnus uses Russian engines attached a Ukrainian first stage. Northrop Grumman presently only has enough engines and stages for two more flights. While there are indications that the Ukrainian war has not yet prevented the delivery of future Ukrainian first stages, the Russians have blocked all further engine sales.

A new American rocket engine company, Ursa Major, is building a new engine capable of replacing the Russian engines, but the engine won’t be ready until ’25.

The delay could be Northrop Grumman’s effort to stretch out the schedule of its last two Antares launches in the hope that the Russians will lift their embargo, which might happen based on the firing by Putin of Dmitry Rogozin as head of Roscosmos. Rogozin had been the person who imposed the embargo. His removal suggests that Putin is trying to ease the tensions between the west and Russia, at least in the area of space.

Cygnus freighter fires engine, adjusts ISS orbit for first time

For the first time the engines on a Cygnus capsule were used successfully yesterday to adjust the orbit of the International Space Station (ISS).

On Saturday, June 25, Northrop Grumman’s Cygnus completed its first limited reboost of the International Space Station. Cygnus’ gimbaled delta velocity engine was used to adjust the space station’s orbit through a reboost of the altitude of the space station. The maneuver lasted 5 minutes, 1 second and raised the station’s altitude 1/10 of a mile at apogee and 5/10 of a mile at perigee. This Cygnus mission is the first to feature this enhanced capability as a standard service for NASA, following a test of the maneuver which was performed in 2018 during Cygnus’s ninth resupply mission.

NASA’s goal is to have this capability without relying on Russia’s Progress capsules, which up until now have been used to adjust the station’s orbit. It appears from yesterday’s test this this goal has now been met.

Russia blocks future rocket engine sales to U.S.

Dmitry Rogozin, head of Roscosmos, today announced that Russia will no longer sell any rocket engines to U.S. companies.

The head of Roscosmos, Dmitry Rogozin, announced the new policy in an interview with the Russia 24 TV channel. “Today we have made a decision to halt the deliveries of rocket engines produced by NPO Energomash to the United States,” Rogozin said in the interview, according to Russia’s state press site Tass. “Let me remind you that these deliveries had been quite intensive somewhere since the mid-1990s.” Rogozin also added: “Let them fly on something else, their broomsticks, I don’t know what,” according to Reuters.

Russian engines are used on two American rockets, ULA’s Atlas-5 and Northrop Grumman’s Antares. The Atlas-4 however is being phased out, and has already received all the engines it needs for all of that rocket’s remaining flights. ULA plans to replace it with its new Vulcan rocket, using Blue Origin’s (long delayed) BE-4 engine.

Antares however is a more serious issue. Northrop Grumman uses this rocket to launch Cygnus freighters to ISS. It depends on two Russian engines for its Ukrainian-built first stage. The Ukraine War now probably makes building more Antares rockets impossible, which means at some point Northrop Grumman will no longer be able to supply ISS with cargo using Cygnus. Furthermore, NASA’s plan to use Cygnus’ engines to maintain ISS’s orbit will be impacted if Cygnus launches to ISS cease.

There is an option, though it too has issues. ULA has already launched one Cygnus to ISS using its Atlas-5. Though this rocket is going away, ULA could probably use its Vulcan instead — assuming Blue Origin finally gets the BE-4 engine operational so that Vulcan can finally launch.

Overall, Russia’s decision might cause a temporary blip in the American space effort, but if the government doesn’t get in the way I think that competition will force a solution. As Aesop said, necessity is the mother of invention.

Northrop Grumman launches Cygnus freighter to ISS

Capitalism in space: Northrop Grummann yesterday used its Antares rocket to successfully launch its Cygnus freighter to ISS.

This fact about this Cygnus is important:

This is the first Cygnus mission featuring enhanced capabilities to perform a re-boost to the space station’s orbit as a standard service for NASA; one re-boost is planned while Cygnus is connected to the orbiting laboratory.

In other words, Cygnus has been enabled to replace the boost capability that the Russians and Japanese provided.

The 2022 launch race:

6 SpaceX
2 China
2 Russia
1 Virgin Orbit
1 ULA
1 India
1 Europe (Arianespace)
1 Northrop Grumman

NASA awards contracts to three private space station projects

Capitalism in space: NASA today announced development contract awards to three different private space station projects.

  • Nanoracks Starlab concept won $160 million. Partners include Voyager Space and Lockheed Martin.
  • Blue Origin’s Orbital Reef project was awarded $130 million, partnering with Sierra Space, Boeing, and Redwire.
  • Northrop Grumman won $125.6 million on a concept based on upgrades to its Cygnus freighter.

All three contracts are Space Act agreements, designed by NASA to jumpstart the companies and their design efforts. All three are in addition to the effort by Axiom to build its own ISS modules that will eventually detach to form its own independent station.

That’s four private American space stations now in the works. All are aiming to launch before this decade is out.

Antares rocket successfully launches Cygnus freighter to ISS

Capitalism in space: Northrop Grumman’s Antares rocket today successfully launched a Cygnus cargo capsule to ISS.

This was the fourth launch this year for Northrop Grumman’s launch division, which was once the company Orbital ATK. It was also the most in a single year for that division since it launched five times in 2013.

26 China
20 SpaceX
12 Russia
4 Northrop Grumman

The U.S. now leads China 31 to 26 in the national rankings.

Cygnus freighter arrives at ISS

Capitalism in space: Northrop Grumann’s Cygnus freighter yesterday arrived at ISS, bringing with it four tons of supplies plus a new toilet.

The unpiloted cargo ship was loaded with four tons of supplies and equipment, including crew food and clothing, experiment hardware and material, the virtual reality camera, the new toilet and even samples of Estée Lauder skin cream that will be used in a commercial photo shoot for the company’s social media platforms.

The $23 million toilet, or “universal waste management system,” is smaller and more sophisticated than the station’s current potty and includes modifications to make it easier for female astronauts to use.

Next up for ISS are two manned missions later this month, first a Soyuz bringing a crew of three, followed by the second SpaceX Dragon manned mission, bringing a crew of four. In between the present crew of three will return to Earth.

Antares launches; Falcon 9 aborts

Of the two launches scheduled for tonight, Northrop Grumman’s Antares rocket was the only one to launch, lifting off on schedule at 9:16 pm (Eastern). This was the company’s third launch this year.

SpaceX’s launch however aborted at T-2 seconds. No word on why the rocket’s computer’s shut down, or when they will reschedule.

The leaders in the 2020 launch race remain unchanged:

25 China
15 SpaceX
10 Russia
4 ULA
4 Europe (Arianespace)

The Antares launch however puts the U.S. back into a tie with China, 25-25, in the national rankings.

Two launches scheduled for tonight, 27 minutes apart

The numerous launch scrubs this past week has created an unprecedented situation tonight, two orbital launches scheduled only 27 minutes apart from two different East Coast spaceports.

First Northrop Grumman will try again to launch its Cygnus cargo freighter to ISS from Wallops Island, Virginia, with the launch scheduled for 9:12 pm (Eastern). The first launch attempt last night was aborted 2:21 seconds before liftoff “after receiving off-nominal data from ground support equipment.”

Second, SpaceX will try to launch two Air Force GPS satellites from Cape Canaveral, Florida, with the launch scheduled for 9:43 pm (Eastern). This launch has been delayed several times because of the repeated launch scrubs of ULA’s Delta 4 Heavy rocket, attempting to launch a military reconnaissance satellite. ULA’s launch had priority for the range, but with it delayed due to the investigation over the T-7 second launch abort on September 30th, the SpaceX’s GPS launch moves up in line.

The first will be live streamed on NASA TV, the second by SpaceX. I have embedded the live streams for both below the fold.
» Read more

Cygnus launch scrubbed less than 3 minutes from launch

The scrubs keep coming! Northrop Grumman’s launch team tonight scrubbed the launch of its Antares rocket and Cygnus cargo freighter at T-2:21 minutes.

It appears, listening to the countdown, that the abort came from the engineers monitoring the propellants on the first stage, but this remains preliminary. More information is needed. (Update: It appears the issue was related to ground support equipment, not the rocket itself.)

They can recycle and launch tomorrow from Wallops Island, but this is also not confirmed. SpaceX also wishes to launch at almost the exact same time tomorrow from Cape Canaveral, and I am not sure both launches can occur simultaneously.

China and Russia launch a bunch of satellites

Russia today used its Soyuz-2 rocket to launch three communication satellites plus 19 commercial smallsats.

This was the first time Russia used the Soyuz-2 for these particular small communications satellites, as previously they had been launched by a variety of smaller rockets.

China in turn today used its Long March 4B to place two Earth resource satellites into orbit.

The leaders in the 2020 launch race:

25 China
15 SpaceX
10 Russia
4 ULA
4 Europe (Arianespace)

China has moved ahead of the U.S. 25 to 24 in the national rankings.

These numbers should change again in the next few days. The U.S. has had a number of scrubs and launch delays in the past few days. ULA has been repeatedly pushing back the previously delayed launch of a National Security Agency reconnaissance satellite due to a variety of problems related to its Delta 4 Heavy rocket. The launch is now set for just after midnight tonight (Monday night). [UPDATE: Launch scrubbed due to lightning and poor weather. Tentatively rescheduled for 11:58 pm (Eastern) on September 29.]

SpaceX meanwhile had to scrub a launch this morning (September 28) of another 60 Starlink satellites due to weather. No new launch date has yet been announced.

Northrop Grumman also has had to scrub tomorrow’s Antares launch of a Cygnus cargo freighter because of poor weather at Wallops Island. It is now set for the evening of October 1st.

SpaceX also has a scheduled launch tomorrow morning of a GPS satellite on its Falcon 9 rocket. This is also threatened by weather. There is also no word whether the ULA launch scrub will cause this launch to be delayed.

Successful launch today of Cygnus freighter to ISS

Capitalism in space: Northrop Grumman’s Antares rocket today successfully launched it Cygnus unmanned cargo capsule on a supply mission to ISS.

This was Northrop Grumman’s first flight in 2020. The standings in the 2020 launch race:

3 China
2 SpaceX
1 Arianespace (Europe)
1 Rocket Lab
1 Russia
1 Japan
1 ULA
1 Northrop Grumman

The U.S. now leads China 5 to 3 in the national rankings. The U.S. will likely add to that lead with the planned SpaceX launch of another 60 Starlink satellites Monday.

Cygnus successfully launched by Antares

Capitalism in space: Northrop Grumman today successfully launched its Cygnus unmanned cargo freighter to ISS, using its Antares rocket.

This was only the third launch for Northrop Grumman this year, which matches its total last year and has been its typical count for the past decade and a half. Previously that number was mostly Pegasus launches. Now it is the Antares/Cygnus launches to ISS, as Pegasus has lost most of its business.

The leaders in the 2019 launch race:

20 China
17 Russia
10 SpaceX
6 Europe (Arianespace)
4 ULA
4 India

The U.S. now leads China 22 to 20 in the national rankings.

Cygnus undocks from ISS, will remain in orbit for five more months

Northrop Grumman’s Cygnus cargo capsule has undocked from ISS, but will remain in orbit until December.

First, the capsule, dubbed the S.S. Roger Chaffee, will deploy a bunch of cubesats and nanosats. Then,

Northrop Grumman plans several months of long-duration spaceflight experiments using the Cygnus spacecraft after release of the CubeSats. Four miniaturized control moment gyroscopes are flying on the cargo freighter for the first time, and engineers will assess their performance in controlling the spacecraft’s pointing without consuming rocket fuel.

Ground teams also want to evaluate how the Cygnus spacecraft’s avionics function on a long-duration mission, and Northrop Grumman plans to demonstrate dual Cygnus operations for the first time after the launch of the company’s next resupply mission — NG-12 — in October.

Northrop Grumman has gotten a NASA contract to use Cygnus as the basis for the habitable module of NASA’s Lunar Gateway project, and this extended flight is a way to test the engineering for that module now during operations.

Though I continue to have many doubts about Gateway, I laud Northrop Grumman for this approach. It speeds things up and saves money.

Northrop Grumman to build Gateway habitation module

The boondoggle never dies! NASA has decided it will give a sole source contract to Northrop Grumman to build the minimal habitation module of its Gateway lunar space station, based on that company’s Cygnus unmanned freighter.

NASA is also bypassing a traditional procurement process for the Minimal Habitation Module. Rather than requesting bids from industry, and then evaluating the responses, NASA plans to fast-track a contract with Northrop Grumman Innovation Systems, an operating unit of Northrop Grumman formerly known as Orbital ATK.

The pressurized habitation compartment will be docked with the Gateway’s Power and Propulsion Element in a stable near-rectilinear halo orbit around the moon. NASA announced in May that Maxar Technologies won a contract worth up to $375 million to build the Power and Propulsion Element, which will provide electricity and maneuvering capability for the Gateway station using high-power plasma thrusters, but does not include any pressurized section.

The Gateway is a mini-space station NASA plans to build in an orbit that swings as close as 2,000 miles from the moon about once per week. The Gateway will act as a stopover and safe haven for astronauts heading for the moon’s surface, NASA is designing the mini-station to accommodate myriad scientific experiments and engineering demonstrations required for more ambitious ventures deeper into the solar system, and eventually Mars.

The Trump administration wants to focus on a lunar landing by 2024, and so it forced NASA to reduce its Gateway boondoggle to the minimum necessary to make that lunar landing possible. This module, with the service module that Maxar is building, is that minimum Gateway.

And why do we even need this? Well, it appears that SLS and Orion and the not-yet-built or even designed lunar lander, by themselves, are not capable of getting astronauts to the Moon. A way station is somehow required.

Note also that the contract amount remains a secret, redacted from the NASA paperwork. Note also that NASA “still plans to add more elements to the Gateway, including contributions from international partners, after accomplishing the human landing on the moon.”

In other words, this is a typical Washington swamp buy-in, connived by the big space contractors and NASA to weasel this boondoggle into existence, even though the Trump administration is not interested. By keeping the cost secret at this point, they avoid some bad press and the possibility of political opposition. Their plan is to get the minimal Gateway funded and launched into space, and then demand more money to pay for the whole thing once the project exists.

This is what NASA does routinely, for all its projects. It lies about the initial cost, low balling it, so as to get the politicians to buy in. The result for the past two decades however is that NASA fails to build much of anything, while wasting gobs of taxpayer dollars on non-productive jobs here on Earth.

Do not be surprised if we see the same with Gateway. In fact, I would bet on it.

Antares rocket launches Cygnus freighter to ISS

Capitalism in space: Northrop Grumman’s Antares rocket today successfully launched its Cygnus freighter to ISS.

This was only the second launch this year by the division of Northrop Grumman that used to be Orbital ATK. They have been trying to launch a research satellite using their Pegasus rocket, but have had engineering issues that keep delaying it.

The leaders in the 2018 launch race remain unchanged:

31 China
18 SpaceX
11 Russia
8 ULA
8 Europe (Arianespace)

China continues to lead the U.S. in the national rankings, 31 to 30. The U.S. total now exceeds last year, and is the most this century. We have now had 91 launches this year, the most since 2014. I expect that number to go up significantly, with a real chance it will pass 100 launches for the first time since 1990, just prior to the fall of the Soviet Union.

Cygnus fires engine to test reboost of ISS

The Cygnus freighter presently berthed to ISS yesterday did a successful test engine firing to see if it could raise the orbit of ISS.

The cargo resupply vehicle provided a reboost to the Station at 4:25 pm Eastern, with a short 50 second burn of its main engine on the aft of the vehicle, raising the Station’s altitude by 295 feet. This test will pave the way for future, longer burns, removing some of the orbital stationkeeping strain from the Russian assets.

This was the first time since the retirement of the Space Shuttle fleet in July 2011, a US spacecraft had performed a reboost of the ISS.

Northrop Grumman proposed the idea, considering it a way to enhance the value of Cygnus for future NASA contracts. It also appears that NASA is looking to see if the Dragon and Starliner capsule can do this. If so, it will free the U.S. from another dependency it presently has with Russia, who today has the only approved ability to raise the station’s orbit, using Progress and Soyuz capsules and sometimes the engine on its Zvezda module.

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