New startup to launch a new design for inflatable modules

A new startup, dubbed Max Space, is presently building a test inflatable module it hopes to fly on a SpaceX launch in 2025, testing its new design for inflatable modules that it says is safer and more easily scalable.

Max Space is taking a different technical approach to earlier systems that used a bi-directional “basket weave” fabric structure. “When you start making fibers go in two different directions, 90 degrees apart, the result is you don’t know how much load is going in one direction or the other,” said Maxim de Jong, co-founder and chief technology officer of Max Space, whose past work included development of [Bigelow’s private] Genesis 1 and 2 [orbital modules]. That requires additional material to ensure sufficient margins of safety and also makes it difficult to scale up designs to larger volumes. “Every scale-up is a point design and has to be revalidated,” he said.

Max Space is pursuing a technology called an ultra-high-performance vessel created by de Jong that distributes loads in one direction, a design that he credited to a “totally accidental discovery” while working on other concepts. That reduces the uncertainty in safety margins, which has been demonstrated in tests where modules burst at pressures within 10% of predicted levels. “The predictability is great and the scalability is great,” he said.

According to the company, this design will allow it to quickly build modules with as much as a thousand cubic meters volume, matching ISS in a single module, and able to launch on a single Falcon 9.

The company is not planning its own station. Instead, it simply wishes to be a provider of modules to the other American space stations, four of which are presently being built. It also is offering its modules as potential fuel depots as well as in-orbit storage faciliites.

Some more details have been revealed about Bigelow’s deal with NASA to send one of its modules to ISS.

Some more details have been revealed about Bigelow’s deal with NASA to send one of its modules to ISS.

This is apparently going to be another test of a smaller prototype, similar to Bigelow’s Genesis I and Genesis II modules already in orbit, but this time docked to a manned station.

What is interesting however about this article above is that reveals the names of the seven countries that have signed an agreement with Bigelow for future use of the company’s orbiting stations:

In another interesting development, Bigelow has named the seven sovereign customers who’ve expressed interest in leasing space aboard a future Bigelow commercial space station. Bigelow has preliminary agreements with the United Kingdom, the Netherlands, Australia, Singapore, Japan, Sweden and the United Arab Emirate of Dubai, according to Reuters. According to another report by Leonard David, Bigelow expects to have two BA 330 modules ready for construction of Space Station Alpha by late 2016. The Bigelow 330 is a much larger module, weighing 43,000 pounds with a diameter of 22 feet and length of 31 feet.

Bigelow Aerospace previously announced that it plans to charge sovereign customers $23 million for a 30-day stay aboard a Bigelow space station. That price includes space transportation, astronaut training, and consumables.