Rocket Lab to refly a recovered first stage

Electron 1st stage floating in the water

Rocket Lab today announced that a first stage used on a launch in January and recovered successfully from the ocean, as shown to the right, has now been moved into its normal production line for preparation for a reflight on an upcoming launch.

The stage was successfully launched and recovered as part of the ‘Four of a Kind’ mission on 31 January 2024 and has already passed more acceptance tests than any other recovered Electron stage, including:

  • Tank pressurization test – a process that filled the carbon composite tank with inert gas and held it in excess of maximum operating pressure for more than 20x longer than the standard Electron flight duration
  • Helium leak check – a stringent process that determines there are no leaks in the tank
  • Carbon fiber structural testing – including ultrasonic assessment and other non-destructive tests to confirm no delamination of the carbon composite tank fibers.

The stage will now undergo final fit out and rigorous qualification and acceptance testing to the same standard as a brand-new Electron tank to determine the recovered stage’s suitability for reflight.

No actual launch date has been set. The company first wants to complete its final testing. If successful and the stage flies again, Rocket Lab will join a very elite club, becoming only the second entity anywhere — after SpaceX capable of reusing a significant part of its rockets. That capability will allow it to drop prices, and better compete.

This success also underlines the lack of creativity from more than a half century of managers and rocket engineers, who repeatedly insisted such reuse was impractical, or impossible. The idea of recovering a stage from the ocean and reusing it was considered crazy, so no one ever tried it. Rocket Lab is about to prove more than a half century of managers and rocket engineers wrong.

Hat tip to BtB’s stringer Jay.

Six launch companies give updates on the status of their rockets

Link here. The event was a panel at a conference where officials from SpaceX, ULA, Mitsubishi, Arianespace, Relativity, and Rocket Lab gave presentations.

Based on what is reported at the link, the Mitsubishi update was the most significant:

Mitsubishi Heavy Industries (MHI) successfully launched its H3 rocket Feb. 16 after the rocket’s inaugural launch failed nearly a year earlier, a setback that Iwao Igarashi, vice president and general manager at MHI, called a “nightmare.” “There were no major problems with the rocket” on its second flight, he said.

We will have to see. Though everything worked as planned on the second flight, the true test on whether Mitsubishi has overcome the issues from the first launch will be the rocket’s third launch, presently scheduled for sometime next year.

A Relativity official said their Terran-R rocket is still targeting a first launch in 2026, while Rocket Lab was hopeful that the first launch of its larger Neutron rocket would occur by the end of this year.

Rocket Lab launches classified smallsat for National Reconnaissance Office

Rocket Lab in the early morning hours of March 21, 2024 successfully launched a classified payload for the National Reconnaissance Office, its Electron rocket lifting off from Wallops Island in Virgina.

For this launch Rocket Lab made no attempt to recover its first stage. As of posting the payloads had not yet been deployed.

A Chinese Long March 2D launch was also scheduled to occur just prior to the Rocket Lab launch, but as of posting there was no word on whether that launch had taken place.

The leaders in the 2024 space race:

27 SpaceX
11 China
4 Rocket Lab
3 Russia

American private enterprise presently leads the rest of the world combined in successful launches 32 to 20, while SpaceX leads the entire world, including American companies, 27 to 25.

Rocket Lab launches radar satellite

Rocket Lab today successfully launched the fourth radar satellite for the commercial company Synspective, its Electron rocket lifting off from its spaceport in New Zealand.

On this flight Rocket Labt did not attempt to recover its first stage.

The leaders in the 2024 launch race:

24 SpaceX
10 China
3 Russia
3 Rocket Lab

American private enterprise now leads the rest of the world combined in successful launches 28 to 19. SpaceX by itself leads the rest of the world combined 24 to 23.

Rocket Lab unveils a family of four different service modules for all kinds of satellites

Rocket Lab continues to expand its product line beyond just rockets, today unveiling a family of four different types of service modules, designed to provide maneuvering, communications, and power to satellites.

The four service modules, dubbed Photon, Lightning, Pioneer, and Explorer, are each designed to serve different types of satellites, from low orbit to geosynchronous. The company is also developing a larger rocket, Neutron, in addition to its Electron rocket.

Presently only Electron and Photon are operational, both having serviced multiple customers. Neutron is still scheduled for a first launch later this year, though a delay into 2025 is expected. It is not clear when Lightning, Pioneer, and Explorer will make their first flights.

Rocket Lab successfully launches Japanese commercial space junk demo satellite

Rocket Lab today successfully launched a commercial test mission of commercial space junk removal satellite, dubbed ADRAS-J and built by the Japanese company Astroscale, in partner with Japan’s space agency JAXA. It is designed to demonstrate the ability to make a close rendezvous of a large piece of space junk and then photograph and inspect it closely to determing it precise condition to facilitate later removal efforts.

The leaders in the 2024 launch race:

15 SpaceX
8 China
2 Iran
2 Russia
2 Japan
2 India
2 Rocket Lab

A lot of launch entities grouped at 2. Expect Iran and Japan to fall away as Russia, India, and Rocket Lab continue to launch regularly this year, with Russia and Rocket Lab eventually outpacing India.

American private enterprise now leads the entire world combined in successful launches 18 to 16, with SpaceX still trailing the entire world combined (excluding American companies) 15 to 16.

Rocket Lab begins maneuvers to bring Varda’s capsule back to Earth

With the FAA finally giving its okay (six months late), Rocket Lab has now begun the orbital maneuvers required to bring Varda’s small manufacturing capsule back to Earth at the Utah test range.

For more than eight months in space, Rocket Lab’s 300kg-class spacecraft has successfully provided power, communications, ground control, and attitude control to allow Varda’s capsule to grow Ritonavir crystals, a drug commonly used as an antiviral medication for HIV and hepatitis C.

Due to the initial planned reentry date being adjusted from late 2023, Rocket Lab’s spacecraft has been required to operate for more than double its intended orbital lifespan, which it has done without issue.

If all goes as planned, the capsule will land on February 21, 2024. Whether those drugs are still viable and sellable remains unknown. The delay due to government red-tape might have made them useless.

Nonetheless, a success in recovering those samples, viable or not, would establish Varda’s business plan. With three more missions planned, all to be launched and controlled by Rocket Lab, it will be positioned well for the future, its capsule a method for manufacturing a number of products in weightlessness that are needed on Earth but can only be made in space.

Rocket Lab launches four commercial satellites

Electron 1st stage floating in the water

Rocket Lab today successuflly launched four satellites as part of a commercial constellation designed to track all objects in orbit, its Electron rocket lifting off from one of its two New Zealand launchpads.

The company also successfully recovered the first stage using a parachute system to slow it down for a soft splashdown in the Pacific where a ship picked it up. The image to the right is a screen capture shortly after the recovery ship reached the stage, which can be seen floating in the water on the left. As of posting the ship was in the process of pulling the stage from the water. Once completed, the stage will be returned to Rocket Lab’s rocket factory for refurbishment and tests to see if it can fly again.

The 2024 launch race:

10 SpaceX
6 China
2 Iran
1 India
1 ULA
1 Japan
1 Rocket Lab

Military awards satellite contracts worth $2.5 billion to three companies

The Pentagon’s Space Development Agency (SDA) today announced the award of contracts to Sierra Space, Lockheed Martin, and L3Harris for the construction of 54 reconnaissance satellites, with a total value of $2.5 billion.

The 54 satellites will form part of the SDA’s Proliferated Warfighter Space Architecture, a massive missile detection and tracking constellation in low Earth orbit that’s being built and launched in “tranches.” The trio of contracts announced today is for 18 satellites each in the Tranche 2 Tracking Layer: L3Harris’s award is worth $919 million; Lockheed Martin, $890 million; and Sierra Space, $740 million.

Last week SDA had awarded Rocket Lab its own 18-satellite contract for this constellation, worth $515 million.

The contract awards signal several major changes in the Pentagon’s space strategy. First, it is farming the work out to multiple companies, two of which (Rocket Lab and Sierra Space) are new. In the past the military relied on a very limited number of companies, all well established, with most contracts going to only one vender. New companies had great difficulties getting in the door.

Second, it is building a constellation of smallsats rather than single large satellites. Smallsats are cheaper to build and replace, and are much harder military targets to hit.

Third, though it appears the military is designing these satellites, it appears it is still shifting much of the work from it to the private sector. In other words, the Pentagon is becoming a customer instead of a builder. The result will be a healthy space industry capable of doing more for itself and the military.

Rocket Lab gets contract to build 18-satellite constellation for U.S. military

Rocket Lab was yesterday awarded a half billion dollar contract to build the next set of eighteen satellites of the U.S. military’s Tranche communications satellite constellation.

Rocket Lab will act as prime contractor for the $515 million USD firm-fixed price agreement, leading the design, development, production, test, and operations of the satellites, including procurement and integration of the payload subsystems. The contract establishes Rocket Lab’s position as a leading satellite prime contractor, providing supply chain diversity to the Department of Defense (DoD) through vertical integration. The contract comprises $489 million base plus $26 million of incentives and options and will be carried out by Rocket Lab National Security (RLNS), the Company’s wholly owned subsidiary created to serve the unique needs of the U.S. defense and intelligence community and its allies.

The plan is for these satellites to launch in 2027. It does not appear that the contract includes the launches itself. Rocket Lab can do some, but it is likely the military will award some to SpaceX and others.

This deal continues the military’s shift from designing and building its own satellites that usually cost too much and are years behind schedule to buying the product from the private sector. It also continues the shift from large unwieldly and very exposed single satellites to constellations of many small satellites that are difficult to destroy..

Rocket Lab returns to flight, successfully launching a Japanese commercial radar satellite

Rocket Lab today successfully launched a Japanese commercial radar satellite, its Electron rocket lifting off from one of its two New Zealand launchpads.

This was the company’s first launch since September, when its Electron rocket experiened a failure in its upper stage.

No attempt was made to recover the first stage, likely because it was decided to keep this return to flight as simple as possible.

The leaders in the 2023 launch race:

91 SpaceX
59 China
16 Russia
8 Rocket Lab
7 India

American private enterprise now leads China in successful launches 104 to 59, and the entire world combined 104 to 93. SpaceX still trails the rest of the world combined (excluding American companies) 91 to 93.

Rocket Lab schedules next launch, plans 22 launches in 2024

Rocket Lab has completed its investigation into a September 2023 launch failure and has now scheduled its next Electron launch for the end of November.

More significant, it says it has 22 booked launches scheduled for 2024, a pace that would more than double its previous annual record of 9 launches in 2022.

In its third quarterly report it also revealed that it lost just over $40 million in that quarter, more than last year’s third quarter by 17%. The September launch failure impacted those numbers, though the company’s revenue in the third quarter still grew by 7% from the previous year.

To achieve 22 launches next year will require the company to launch twice a month. With three launchpads (two in New Zealand and one in the U.S.) this is possible, but challenging. Of those launches, nine will attempt to recover and reuse the first stage, and two will not be orbital but suborbital hypersonic tests for the military.

Rocket Lab expects to resume Electron launches before end of year

Following September 2023 launch failure of its Electron rocket, Rocket Lab now says it has obtained a launch approval from the FAA, and expects to resume Electron launches before end of year.

In the company’s October 25, 2023 press release, it stated the following:

The FAA, the federal licensing body for U.S. launch vehicles, has now confirmed that Rocket Lab’s launch license remains active, which is the first step to enable launches to resume. Rocket Lab is now finalizing a meticulous review into the anomaly’s root cause, a process that involves working through an extensive fault tree to exhaust all potential causes for the anomaly, as well as completing a comprehensive test campaign to recreate the issue on the ground. The FAA is providing oversight of Rocket Lab’s mishap investigation to ensure Rocket Lab complies with its FAA-approved mishap investigation plan and other regulatory requirements. In addition, the National Transportation Safety Board (NTSB) was granted official observer status to the investigation. The full review is expected to be completed in the coming weeks, with Rocket Lab currently anticipating a return to flight later this quarter with corrective measures in place.

Though the FAA is apparently not trying to slow things down, this release gives us a hint at how the new so-called streamlined regulations established this year are actually making things harder. These regulations force the FAA to get more involved in making sure the company has done all due diligence, something the FAA really isn’t qualified to do. To meet these demands, companies now apparently have to jump through many new hoops to satisfy the new regulations.

Electron rocket fails during launch

Rocket Lab tonight (September 19, 2023 in New Zealand) experienced a launch failure during a launch of its Electron rocket from its New Zealand spaceport.

The failure occurred right after separation of the first stage from the upper stage. From that point all video from the rocket ceased, and the data indicated it was losing velocity, suggesting some failure of the second stage when its engines should have ignited.

This launch was to have been the second in a four-launch contract with the American company Capella Space, aimed at launching its constellation of commercial radar satellites for Earth observation.

The leaders in the 2023 launch race remain unchanged:

65 SpaceX
43 China
13 Russia
7 Rocket Lab
7 India

American private enterprise still leads China in successful launches 76 to 43, and the entire world combined 76 to 69. SpaceX by itself still trails the rest of the world combined (excluding American companies) 65 to 69.

Rocket Lab launches a satellite reusing one rocket engine from previous flight

Rocket Lab not only successfully launched a satellite tonight (August 24 in New Zealand), its first stage used a rocket engine that had flown previously.

In addition, the first stage was designed to be reused, and was quickly recovered after it splashed down in the Pacific. The plan is to refly either this or another recovered first stage in one of the company’s upcoming launches in the coming months, making Rocket Lab the second private company in the world, after SpaceX, to reuse a first stage.

The leaders in the 2023 launch race:

57 SpaceX
36 China
12 Russia
7 Rocket Lab

In the national rankings, American private enterprise now leads China in successful launches 66 to 36. It also leads the entire world combined, 66 to 59. SpaceX by itself still trails the rest of the world (excluding American companies) 57 to 59 in successful launches.

Lockheed Martin opens factory to build smallsats on an assembly-line basis

Capitalism in space: As part of fulfilling a contract won from the Space Force, Lockheed Martin has now opened a new factory in Colorado expressly designed to build smallsats on an assembly-line basis.

Lockheed Martin’s 20,000-square-foot factory is located at the company’s Waterton campus near Denver, Colorado. It has six parallel assembly lines and capacity to manufacture 180 small satellites per year, Kevin Huttenhoff, Lockheed Martin’s senior manager for space data transport, told SpaceNews. The first satellites to be made at the facility are for the U.S. Space Force’s Space Development Agency. SDA plans to build a mesh network of hundreds of data transport and missile-detection sensor satellites in low Earth orbit.

Lockheed Martin in February 2022 won a $700 million contract to produce 42 communications satellites for SDA’s Transport Layer Tranche 1. The company in November 2020 also won a $187.5 million contract to manufacture 10 Transport Layer Tranche 0 satellites that are scheduled to launch later this month. The Transport Layer Tranche 1 satellites — projected to launch in late 2024 — will be made at the new factory. The Tranche 0 satellites were assembled at a different facility where Lockheed Martin manufactures Global Positioning System (GPS) spacecraft.

The multiple assembly lines allows the company to configure each for a different customer and satellite, with one for example producing smallsats for a military contract while another produces smallsats for a commercial customer.

Of all the big space companies, Lockheed Martin has made the most moves quickly adapting to the new space market of new rockets and small satellites. Not only has it built this facility, it has been an major investor in several new smallsat rocket companies, including Rocket Lab and ABL. It also opened its first assembly-line smallsat factory in 2017.

Rocket Lab revises design of its new Neutron rocket

Rocket Lab has revised the design of its new Neutron rocket, reducing the number of fairing shells from four to two, and shifting the location of the first stages fins.

One of the major changes shown is how the payload fairing operates. In prior concepts, the fairing was comprised of 4 quarters that opened outward to allow second stage and payload separation. The new design shows two halves of the fairing opening. Moving from four to two fairings will provide more reliability for the rocket and fewer moving parts.

Another change is a slight design to the forward strakes (fins) that help steer the rocket back to its landing site. Unlike SpaceX, which uses grid fins, the Neutron rocket will use fins that provide more lift and can return to the launch site from further downrange. The forward fins also appear to have moved further up on the rocket, and the fairing halves size made a bit smaller.

The landing legs have also been redesigned, apparently to more closely match the design used on SpaceX’s Falcon 9 rocket.

These are all relatively minor changes, none of which change the fundamental design that calls for the rocket to be almost entirely reusable.

Rocket Lab delays its private mission to Venus two years to ’25

In order to focus at this time on its commercial customers, Rocket Lab has decided to reschedule its private mission to Venus, delaying its two years to the next launch window in 2025.

The mission appeared to still be on in May, before Rocket Lab quietly put it on the back-burner last month. Spokesperson Morgan Bailey said it had decided to delay the mission so it could concentrate on its commercial launches. “The decision was a business one and we look forward to delivering the Venus mission in 2025,” she said.

It also appears that the mission could be pushed back further if customer demand requires it.

Rocket Lab launches seven satellites; recovers first stage from ocean

Rocket Lab today successfully used its Electron rocket to place seven smallsats into orbit, lifting off from New Zealand.

The first stage used parachutes to softly splash down in the ocean, where it was recovered for refurbishment and relaunch. As this stage is the first in which this full reuse will be attempted, the ability to refurbish the stage after its salt water swim remains the critical factor. We will not know its state until a complete inspection plus static fire engine tests are completed.

The leaders in the 2023 launch race:

47 SpaceX
26 China
9 Russia
6 Rocket Lab
5 India

American private enterprise now leads China in successful launches 54 to 26, and the entire world combined 54 to 45, while SpaceX alone still leads the rest of the world (excluding other American companies) 47 to 45.

Rocket Lab gets two-launch deal with Japanese satellite company

Rocket Lab today announced that it has signed a two-launch deal with the Japanese satellite company Synspective, bringing to six total the number of Synspective satellites its Electron rocket will place in orbit.

Rocket Lab has been launching for Synspective since 2020 when the Company deployed the first satellite in Synspective’s synthetic aperture radar (SAR) constellation, which is designed to deliver imagery that can detect millimetre-level changes to the Earth’s surface from space. Since that first mission, Rocket Lab has been the sole launch provider for Synspective’s StriX constellation to date, successfully deploying three StriX satellites across three dedicated Electron launches. Including the two new missions, Rocket Lab is now scheduled to launch three missions for Synspective beginning in late 2023 from Launch Complex 1 in New Zealand.

This deal illustrates Rocket Lab’s continuing strong position in the launch market, while simultaneously illustrating the lack of any Japanese presence. Japanese Synspective might prefer to work with a Japanese rocket, but none exists that can compete with Rocket Lab.

Rocket Lab to attempt full recovery of first stage on next launch

In announcing the launch window, opening July 14th, for its next New Zealand launch, Rocket Lab also revealed that it will attempt the full recovery of the first stage after it splashes down softly in the ocean using parachutes.

Rocket Lab is also planning to conduct a marine recovery of Electron’s first stage as part of this mission. Rocket Lab’s recovery team will retrieve Electron using a customized vessel and transport the stage back to Rocket Lab’s production complex for analysis. Data from this recovered stage will inform Rocket Lab’s ongoing recovery and reuse program.

The company recently decided to forego any further attempts to snatch the first stage in the air before splashdown using a helicopter. Instead, it thinks it can recover the stage in good enough condition out of the water to use it or its engines again.

The launch itself will carry seven smallsats, four for NASA and three for two commercial companies.

Rocket Lab’s payload on its first suborbital test launch of its Electron rocket

Until today it was unclear whether the successful first suborbital launch of Rocket Lab’s Electron rocket on June 17, 2023 carried a payload. Now we know it did:

The launch took place at NASA’s Wallops Flight Facility in Virginia and demonstrated the Multi-Service Advanced Capability Hypersonic Test Bed, or MACH-TB, program’s first suborbital flight of a hypersonic payload.

MACH-TB is led by the Pentagon’s Test Resource Management Center and the Naval Surface Warfare Center’s Crane Division. The team selected Leidos as the program’s prime integrator last September, and California-based space company Rocket Lab is one of 12 subcontractors supporting the effort.

It appears the Pentagon program that funded MACH-TB is a different program — from a different Pentagon office — from the one that is funding the next suborbital hypersonic test using Electron. Nor is this unusual for the military. The duplication of these Pentagon programs, with multiple bureaucracies, says a lot more about the utter waste and incompetence and corruption in DC than it does about hypersonic suborbital testing.

For Rocket Lab however this duplication is great news, as it provides the company at least two different customers for its suborbital rocket.

Rocket Lab completes first suborbital test launch of its Electron rocket

As part of its contract for providing the Defense Department with a testbed for hypersonic testing, Rocket Lab on June 17, 2023 successfully completed the first suborbital test launch of its Electron rocket.

The HASTE suborbital launch vehicle is derived from the Company’s Electron rocket but has a modified Kick Stage for hypersonic payload deployment, a larger payload capacity of up to 700 kg / 1,540 lbs, and options for tailored fairings to accommodate larger payloads, including air-breathing, ballistic re-entry, boost-glide, and space-based applications payloads. By leveraging the heritage of Rocket Lab’s low-cost Electron – the world’s most frequently launched commercial small launch vehicle – HASTE offers true commercial testing capability at a fraction of the cost of current full-scale tests.

Because of its military nature, Rocket Lab’s press release was generally terse in providing details. Sources in the industry tell me that this launch was designed to prove out the required suborbital capabilities of Electron prior to the first hypersonic test flight. When that flight takes place, it will carry a hypersonic test vehicle built by another company, Hypersonix.

Rocket Lab with this launch demonstrated again the smart flexibility of the company. It only announced this suborbital concept for Electron in April. Only two months later it has test flown it. It is now ready to fly an actual hypersonic test flight, and waits only for the test vehicle to be provided by Hypersonix. The speed of this program leap-frogged Stratolaunch, which is also offering its Roc airplane and Talon hypersonic test vehicle to the military but started its project in late 2020 and is still not ready for flight.

Rocket Lab about to launch a secret mission

Rocket Lab is gearing up to launch a rocket from Wallops sometime between June 15th and June 20th but it will provide no live stream and no press access.

The article at the link then speculates that this launch might be the first military hypersonic test flight using a suborbital version of Rocket Lab’s Electron rocket.

That launcher is called HASTE, short for “Hypersonic Accelerator Suborbital Test Electron.” As that name suggests, HASTE is derived from the workhorse Electron and is designed to help test technologies for hypersonic craft — highly maneuverable vehicles capable of flying at least five times the speed of sound.

HASTE can haul up to 1,540 pounds (700 kilograms) of payload aloft, whereas Electron can deliver a maximum of 660 pounds (300 kg) to low Earth orbit. The suborbital rocket also features a modified version of Electron’s “kick stage” specialized for the deployment of hypersonic payloads, Rocket Lab said in an April 17 statement that announced HASTE’s existence.

The suborbital rocket is scheduled to make its debut right about now, on a mission whose details are hard to come by, according to that statement.

If so, we will only find out some limited details after launch, based on what the military decides to release publicly.

Regardless, the HASTE project demonstrates the ability of Rocket Lab to quickly improvise in order to find new ways to make money from its existing assets. For its stockholders, it is another piece of evidence that the company is a good investment.

Rocket Lab’s Electron rocket lifts two more NASA hurricane monitoring satellites into orbit

Rocket Lab today successfully used its Electron rocket to place the last two of NASA’s four-satellite Tropics hurricane monitoring constellation into orbit.

The first launch occurred about two and a half weeks ago, on May 7, 2023. Both launches were originally contracted to Astra, but when that company discontinued operations of its Rocket-3 rocket, NASA turned to Rocket Lab.

The leaders in the 2023 launch race:

34 SpaceX
19 China
7 Russia
5 Rocket Lab

The U.S. now leads China 39 to 19 in the national rankings, and the entire world combined 39 to 33. SpaceX by itself now trails the entire world, including American companies, 34 to 38.

Note that at this moment SpaceX and Rocket Lab are the only American companies that have launched. The established rocket companies, ULA and Northrop Grumman, have launches planned but none as yet, while two American companies have ceased operations, Astra (supposedly temporarily) and Virgin Orbit (permanently).

American freedom resulted in the competition in rocketry which has lowered costs but taken business from the established companies. Freedom has also caused the death of two companies, because the success that freedom brings also carries risks. Failure can happen, but the sum total of achievement is always greater than when competition is squelched.

Rocket Lab completes Photon transport spacecraft for Varda’s private returnable space capsule

The private rocket company Rocket Lab has now completed construction on the Photon transport spacecraft that the private company Varda has purchased to maneuver and then de-orbit its private returnable space capsule in which it plans to manufacture pharmaceuticals while in orbit and then return to Earth for sale.

Rocket Lab made the spacecraft at its Long Beach manufacturing site to provide power, communications, propulsion and attitude control to a capsule that will produce pharmaceutical products in microgravity. In addition to providing support during the in-space phase of Varda’s mission, the Photon will put Varda’s capsule carrying finished pharmaceuticals on a return trajectory to Earth.

This is the first of four Photon spacecraft that Varda has purchased from Rocket Lab. Varda appears to be attempting to continue the pharmaceutical work that McDonnell-Douglas did on the space shuttle, and was on the verge of flying a full-scale production mission for profit, when the Challenger accident occurred in 1986 and ended all further commercial work on the shuttle.

Rocket Lab successfully launches two NASA hurricane monitoring cubesats

Rocket Lab’s Electron rocket today successfully placed NASA’s two Tropics hurricane monitoring cubesats into orbit, lifting off from New Zealand ((May 8th New Zealand time).

This is the first of two Rocket Lab launches to get the entire four-satellite Tropics constellation into orbit, with the second schedule for two weeks from now.

The leaders in the 2023 launch race:

29 SpaceX
16 China
6 Russia
4 Rocket Lab

American private enterprise now leads China 33 to 16 in the national rankings, and the entire world combined 33 to 28.

Rocket Lab to reuse previously flown engine on upcoming launch

Rocket Lab engineers, having tested a previously flown Rutherford engine numerous times after recovering it from a launch in May 2022, have now approved that engine for reflight, and are inserting into their Electron rocket assembly line for launch sometime in the third quarter of this year.

The company also revealed that it has now completely abandoned the use of a helicopter in first stage recovery, and will instead pick up all first stages after they have splashed down in the ocean.

Extensive analysis of returned stages shows that Electron withstands an ocean splashdown and engineers expect future complete stages to pass qualification and acceptance testing for re-flight with minimal refurbishment. As a result, Rocket Lab is moving forward with marine operations as the primary method of recovering Electron for re-flight. This is expected to take the number of Electron missions suitable for recovery from around 50% to between 60-70% of missions due to fewer weather constraints faced by marine recovery vs mid-air capture, while also reducing costs associated with helicopter operations.

Rocket Lab will assess the opportunities for flying a complete pre-flown first stage booster following the launch of the pre-flown Rutherford engine in the third quarter this year.

Rocket Lab is presently the only operational American company besides SpaceX that is aggressively pursuing reuse of its rocket. ULA says it wishes to recover and reuse the engines of its still-unflown Vulcan rocket, but development of this concept has been very slow. Many other new companies claim their rockets will be reusable, but none has yet even launched.

Rocket Lab introduces a suborbital version of its Electron rocket for hypersonic flight testing

Rocket Lab today announced the availability of a suborbital version of its Electron rocket, dubbed HASTE, designed to do frequent hypersonic flight tests, with its first commercial flight scheduled in the first half of this year.

HASTE is evolved from Rocket Lab’s flagship Electron launch vehicle, which has been providing reliable access to orbit since 2018 and has successfully deployed satellites for NASA (National Aeronautics and Space Administration), the NRO (National Reconnaissance Office), DARPA (Defense Advanced Research Projects Agency) and the U.S. Space Force. HASTE employs the same innovative carbon composite structure and 3D printed Rutherford engines as Electron but has a modified Kick Stage for hypersonic payload deployment, a larger payload capacity of up to 700 kg / 1,540 lbs, and options for tailored fairings to accommodate larger payloads.

It appears that Rocket Lab is attempting to grab market share from Stratolaunch’s Roc/Talon hypersonic testbed, which is gearing up to do its own first hypersonic test flights this year.

Rocket Lab and SpaceX successfully launch

There were two launches since yesterday, both American, both launching commercial satellites.

First, Rocket Lab put two Black Sky commercial Earth observation smallsats into orbit, using its Electron rocket launching from New Zealand. This was Rocket Lab’s second launch in less than a week.

Next, SpaceX put 56 Starlink satellites into orbit, launching from Cape Canaveral. The Falcon 9 rocket’s first stage completed its 10th flight, landing successfully in a drone ship in the Atlantic.

The leaders in the 2023 launch race:

20 SpaceX
11 China
5 Russia
3 Rocket Lab

American private enterprise now leads China 23 to 11 in the national rankings, and the entire world combined 23 to 18. SpaceX in turn trails the entire world combined, including American companies, by only 20 to 21.

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