Rocket Lab completes first static fire test of previously flown rocket engine

Capitalism in space: Rocket Lab has successfully completed for the first time a full duration static fire test using one of its Rutherford rocket engines that had been flown on a launch earlier this year, recovered, and refurbished.

The engine was previously successfully launched to space and returned to Earth during Rocket Lab’s recent recovery mission, ‘There And Back Again’, launched on May 2, 2022. The mission was the first time Rocket Lab attempted a mid-air capture of Electron’s first stage, using parachutes on the rocket to slow its descent from space before a helicopter plucked the rocket from the sky as it approached Earth’s surface. The Electron stage was ultimately released for a soft ocean splashdown, before it was collected by vessel and returned to Rocket Lab’s production complex.

The refurbished Rutherford engine passed all of the same rigorous acceptance tests Rocket Lab performs for every engine, including 200 seconds of engine fire and multiple restarts. Data from the test fire shows the engine produced full thrust of 21kNs within 1000 milliseconds of ignition and performed to the same standard of a newly-built Rutherford engine. This Rutherford engine will now continue as an engine life-leader for future Rutherford development.

I have embedded a video of the full test below. This achievement makes Rocket Lab only the third company to successfully refire a previously flown engine, after SpaceX and NASA’s space shuttle engines. It might also be the first time an engine recovered from the ocean has been successfully refurbished. SpaceX had tried to do the same with early Falcon 9 first stages, before they could land vertically, but all accounts suggested the salt water made the engines unusable.

Based on the the quote above, however, this engine will not be used on a future flight, but for testing only. The company still intends to catch the stages as they descend by parachute with a helicopter, which will then transport them safely to land. Further attempts to do so will take place in later launches this year.

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