Dubai-based AI/3D printing company successfully test fires an aerospike engine
Click for original image.
The Dubai-based startup LEAP71, focused on using AI software to quickly develop rocket engine designs it can then 3D print, has successfully test fired a prototype aerospike engine on December 18, 2024 during a static fire test campaign conducted in the United Kingdom.
Aerospikes are more compact and significantly more efficient across various atmospheric pressures, including the vacuum of space. They forego the conventional bell-shaped nozzle by placing a spike in the center of a toroidal combustion chamber [as shown in the photo to the right]. Since it is surrounded by 3,500ºC hot exhaust gas, cooling the spike is an enormous challenge.
Josefine Lissner, CEO and Co-Founder of LEAP 71, stated: “We were able to extend Noyron’s physics to deal with the unique complexity of this engine type. The spike is cooled by intricate cooling channels flooded by cryogenic oxygen, whereas the outside of the chamber is cooled by the kerosene fuel. I am very encouraged by the results of this test, as virtually everything on the engine was novel and untested. It’s a great validation of our physics-driven approach to computational AI.”
The spike in the center acts as one wall of the nozzle, and the changing pressure of the atmosphere acting as the other side of the nozzle, allowing the nozzle size to change as the rocket rises, thus making its thrust as efficient as possible.
This test was apparently with a small scale prototype, not a full scale engine. LEAP71 engineers are going to have to go though a lot more iterations using their AI software and 3D printing to get to a version usable on a rocket. The company claims that development will go far faster this way. That this company did its testing in the UK but is based in Dubai suggests its capital comes from that Middle Eastern country, which is trying to develop a space industry of its own, but it is mainly relying on British designers — at this point — to get things done.
It will have to do so quickly, since another startup, German-based Polaris Spaceplanes, in November 2024 actually completed the first test flight ever of a prototype using an aerospike engine.
After decades of speculation about the advantages of an aerospike engine but no successful flights, we now have a race between two companies to be the first to fly one, and the effort is going on in Europe.
Readers!
Please consider supporting my work here at Behind the Black. Your support allows me the freedom and ability to analyze objectively the ongoing renaissance in space, as well as the cultural changes -- for good or ill -- that are happening across America. Fourteen years ago I wrote that SLS and Orion were a bad ideas, a waste of money, would be years behind schedule, and better replaced by commercial private enterprise. Only now does it appear that Washington might finally recognize this reality.
In 2020 when the world panicked over COVID I wrote that the panic was unnecessary, that the virus was apparently simply a variation of the flu, that masks were not simply pointless but if worn incorrectly were a health threat, that the lockdowns were a disaster and did nothing to stop the spread of COVID. Only in the past year have some of our so-called experts in the health field have begun to recognize these facts.
Your help allows me to do this kind of intelligent analysis. I take no advertising or sponsors, so my reporting isn't influenced by donations by established space or drug companies. Instead, I rely entirely on donations and subscriptions from my readers, which gives me the freedom to write what I think, unencumbered by outside influences.
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Click for original image.
The Dubai-based startup LEAP71, focused on using AI software to quickly develop rocket engine designs it can then 3D print, has successfully test fired a prototype aerospike engine on December 18, 2024 during a static fire test campaign conducted in the United Kingdom.
Aerospikes are more compact and significantly more efficient across various atmospheric pressures, including the vacuum of space. They forego the conventional bell-shaped nozzle by placing a spike in the center of a toroidal combustion chamber [as shown in the photo to the right]. Since it is surrounded by 3,500ºC hot exhaust gas, cooling the spike is an enormous challenge.
Josefine Lissner, CEO and Co-Founder of LEAP 71, stated: “We were able to extend Noyron’s physics to deal with the unique complexity of this engine type. The spike is cooled by intricate cooling channels flooded by cryogenic oxygen, whereas the outside of the chamber is cooled by the kerosene fuel. I am very encouraged by the results of this test, as virtually everything on the engine was novel and untested. It’s a great validation of our physics-driven approach to computational AI.”
The spike in the center acts as one wall of the nozzle, and the changing pressure of the atmosphere acting as the other side of the nozzle, allowing the nozzle size to change as the rocket rises, thus making its thrust as efficient as possible.
This test was apparently with a small scale prototype, not a full scale engine. LEAP71 engineers are going to have to go though a lot more iterations using their AI software and 3D printing to get to a version usable on a rocket. The company claims that development will go far faster this way. That this company did its testing in the UK but is based in Dubai suggests its capital comes from that Middle Eastern country, which is trying to develop a space industry of its own, but it is mainly relying on British designers — at this point — to get things done.
It will have to do so quickly, since another startup, German-based Polaris Spaceplanes, in November 2024 actually completed the first test flight ever of a prototype using an aerospike engine.
After decades of speculation about the advantages of an aerospike engine but no successful flights, we now have a race between two companies to be the first to fly one, and the effort is going on in Europe.
Readers!
Please consider supporting my work here at Behind the Black. Your support allows me the freedom and ability to analyze objectively the ongoing renaissance in space, as well as the cultural changes -- for good or ill -- that are happening across America. Fourteen years ago I wrote that SLS and Orion were a bad ideas, a waste of money, would be years behind schedule, and better replaced by commercial private enterprise. Only now does it appear that Washington might finally recognize this reality.
In 2020 when the world panicked over COVID I wrote that the panic was unnecessary, that the virus was apparently simply a variation of the flu, that masks were not simply pointless but if worn incorrectly were a health threat, that the lockdowns were a disaster and did nothing to stop the spread of COVID. Only in the past year have some of our so-called experts in the health field have begun to recognize these facts.
Your help allows me to do this kind of intelligent analysis. I take no advertising or sponsors, so my reporting isn't influenced by donations by established space or drug companies. Instead, I rely entirely on donations and subscriptions from my readers, which gives me the freedom to write what I think, unencumbered by outside influences.
You can support me either by giving a one-time contribution or a regular subscription. There are four ways of doing so:
1. Zelle: This is the only internet method that charges no fees. All you have to do is use the Zelle link at your internet bank and give my name and email address (zimmerman at nasw dot org). What you donate is what I get.
2. Patreon: Go to my website there and pick one of five monthly subscription amounts, or by making a one-time donation.
3. A Paypal Donation or subscription:
4. Donate by check, payable to Robert Zimmerman and mailed to
Behind The Black
c/o Robert Zimmerman
P.O.Box 1262
Cortaro, AZ 85652
You can also support me by buying one of my books, as noted in the boxes interspersed throughout the webpage or shown in the menu above.
There is a metal currently used for fighter plane exhaust nozzles and for turbo fans in jet engines due to its long-lasting capabilities of flexing without cracking. It can withstand high heat but it’s not at the top of the list.
7. Rhenium (3180℃)
Rhenium can be used to make electrical filaments, satellite and rocket shells, and protective plates for atomic reactors
1. Tantalum Hafnium Carbide Alloy (3990℃)
https://www.refractorymetal.org/list-of-metals-that-can-withstand-high-temperatures.html
The first successful liquid-propellant rocket launch with an aerospike engine was not the German on cited. It was the launch of the Prospector 2 rocket built by Garvey Spacecraft Corporation, launched in 2003 September. No 3D printing or AI tools required —
https://garvspace.com/History.html
http://www.astronautix.com/g/garveyaerospike.html
Rex Ridenoure: Thank you. I had not been aware of anyone doing this previously.