Dubai-based AI/3D printing company successfully test fires an aerospike engine
The Dubai-based startup LEAP71, focused on using AI software to quickly develop rocket engine designs it can then 3D print, has successfully test fired a prototype aerospike engine on December 18, 2024 during a static fire test campaign conducted in the United Kingdom.
Aerospikes are more compact and significantly more efficient across various atmospheric pressures, including the vacuum of space. They forego the conventional bell-shaped nozzle by placing a spike in the center of a toroidal combustion chamber [as shown in the photo to the right]. Since it is surrounded by 3,500ºC hot exhaust gas, cooling the spike is an enormous challenge.
Josefine Lissner, CEO and Co-Founder of LEAP 71, stated: “We were able to extend Noyron’s physics to deal with the unique complexity of this engine type. The spike is cooled by intricate cooling channels flooded by cryogenic oxygen, whereas the outside of the chamber is cooled by the kerosene fuel. I am very encouraged by the results of this test, as virtually everything on the engine was novel and untested. It’s a great validation of our physics-driven approach to computational AI.”
The spike in the center acts as one wall of the nozzle, and the changing pressure of the atmosphere acting as the other side of the nozzle, allowing the nozzle size to change as the rocket rises, thus making its thrust as efficient as possible.
This test was apparently with a small scale prototype, not a full scale engine. LEAP71 engineers are going to have to go though a lot more iterations using their AI software and 3D printing to get to a version usable on a rocket. The company claims that development will go far faster this way. That this company did its testing in the UK but is based in Dubai suggests its capital comes from that Middle Eastern country, which is trying to develop a space industry of its own, but it is mainly relying on British designers — at this point — to get things done.
It will have to do so quickly, since another startup, German-based Polaris Spaceplanes, in November 2024 actually completed the first test flight ever of a prototype using an aerospike engine.
After decades of speculation about the advantages of an aerospike engine but no successful flights, we now have a race between two companies to be the first to fly one, and the effort is going on in Europe.
On Christmas Eve 1968 three Americans became the first humans to visit another world. What they did to celebrate was unexpected and profound, and will be remembered throughout all human history. Genesis: the Story of Apollo 8, Robert Zimmerman's classic history of humanity's first journey to another world, tells that story, and it is now available as both an ebook and an audiobook, both with a foreword by Valerie Anders and a new introduction by Robert Zimmerman.
The print edition can be purchased at Amazon. from any other book seller, or direct from my ebook publisher, ebookit.
The ebook is available everywhere for $5.99 (before discount) at amazon, or direct from my ebook publisher, ebookit. If you buy it from ebookit you don't support the big tech companies and the author gets a bigger cut much sooner.
The audiobook is also available at all these vendors, and is also free with a 30-day trial membership to Audible.
"Not simply about one mission, [Genesis] is also the history of America's quest for the moon... Zimmerman has done a masterful job of tying disparate events together into a solid account of one of America's greatest human triumphs."--San Antonio Express-News
The Dubai-based startup LEAP71, focused on using AI software to quickly develop rocket engine designs it can then 3D print, has successfully test fired a prototype aerospike engine on December 18, 2024 during a static fire test campaign conducted in the United Kingdom.
Aerospikes are more compact and significantly more efficient across various atmospheric pressures, including the vacuum of space. They forego the conventional bell-shaped nozzle by placing a spike in the center of a toroidal combustion chamber [as shown in the photo to the right]. Since it is surrounded by 3,500ºC hot exhaust gas, cooling the spike is an enormous challenge.
Josefine Lissner, CEO and Co-Founder of LEAP 71, stated: “We were able to extend Noyron’s physics to deal with the unique complexity of this engine type. The spike is cooled by intricate cooling channels flooded by cryogenic oxygen, whereas the outside of the chamber is cooled by the kerosene fuel. I am very encouraged by the results of this test, as virtually everything on the engine was novel and untested. It’s a great validation of our physics-driven approach to computational AI.”
The spike in the center acts as one wall of the nozzle, and the changing pressure of the atmosphere acting as the other side of the nozzle, allowing the nozzle size to change as the rocket rises, thus making its thrust as efficient as possible.
This test was apparently with a small scale prototype, not a full scale engine. LEAP71 engineers are going to have to go though a lot more iterations using their AI software and 3D printing to get to a version usable on a rocket. The company claims that development will go far faster this way. That this company did its testing in the UK but is based in Dubai suggests its capital comes from that Middle Eastern country, which is trying to develop a space industry of its own, but it is mainly relying on British designers — at this point — to get things done.
It will have to do so quickly, since another startup, German-based Polaris Spaceplanes, in November 2024 actually completed the first test flight ever of a prototype using an aerospike engine.
After decades of speculation about the advantages of an aerospike engine but no successful flights, we now have a race between two companies to be the first to fly one, and the effort is going on in Europe.
On Christmas Eve 1968 three Americans became the first humans to visit another world. What they did to celebrate was unexpected and profound, and will be remembered throughout all human history. Genesis: the Story of Apollo 8, Robert Zimmerman's classic history of humanity's first journey to another world, tells that story, and it is now available as both an ebook and an audiobook, both with a foreword by Valerie Anders and a new introduction by Robert Zimmerman.
The print edition can be purchased at Amazon. from any other book seller, or direct from my ebook publisher, ebookit. The ebook is available everywhere for $5.99 (before discount) at amazon, or direct from my ebook publisher, ebookit. If you buy it from ebookit you don't support the big tech companies and the author gets a bigger cut much sooner.
The audiobook is also available at all these vendors, and is also free with a 30-day trial membership to Audible.
"Not simply about one mission, [Genesis] is also the history of America's quest for the moon... Zimmerman has done a masterful job of tying disparate events together into a solid account of one of America's greatest human triumphs."--San Antonio Express-News
There is a metal currently used for fighter plane exhaust nozzles and for turbo fans in jet engines due to its long-lasting capabilities of flexing without cracking. It can withstand high heat but it’s not at the top of the list.
7. Rhenium (3180℃)
Rhenium can be used to make electrical filaments, satellite and rocket shells, and protective plates for atomic reactors
1. Tantalum Hafnium Carbide Alloy (3990℃)
https://www.refractorymetal.org/list-of-metals-that-can-withstand-high-temperatures.html
The first successful liquid-propellant rocket launch with an aerospike engine was not the German on cited. It was the launch of the Prospector 2 rocket built by Garvey Spacecraft Corporation, launched in 2003 September. No 3D printing or AI tools required —
https://garvspace.com/History.html
http://www.astronautix.com/g/garveyaerospike.html
Rex Ridenoure: Thank you. I had not been aware of anyone doing this previously.