Station module builder Max Space announces new Thunderbird inflatable module

Thunderbird, with cut-out showing interior and person
for scale. Click for original images.
The startup Max Space yesterday unveiled a new larger and upgraded inflatable module, dubbed Thunderbird, that it proposes to sell to the various space stations being built in the U.S. and globally.
Thunderbird Station is built to support 4 or more crew members continuously, with an incredible 350m³ of pressurized volume, more than triple that of a standard ISS module. Launched on a single standard Falcon 9 rocket, the full expandable habitat launches compactly and expands 20x once deployed in orbit, requiring no in-orbit assembly. The interior features a novel reconfigurable architecture, morphic interior structure,that allows astronauts to dynamically adapt the space for research, manufacturing, or living during a mission. The design was developed in collaboration with veteran astronauts to take full advantage of three-dimensional volume in microgravity, not just traditional floor and wall space, to create the most spacious and functional habitable volume ever built. [emphasis in original]
The company also announced that it plans to fly a much smaller demonstration mission of this inflatable module design in the first quarter of 2027, launching on a Falcon 9 rocket and dubbed Mission Evolution.
The primary objective is to test and verify the on-orbit deployment of the expandable module with its exceptional micrometeoroid protection layers. After many years of successful ground testing and development, the flight unit is in full production and is scheduled for launch Q1 2027 onboard a scheduled SpaceX launch.
Max Space first appeared in 2024 when it announced its intention to fly an inflatable demo mission by 2025. Obviously that schedule has undergone some significant delays, though it appears the company used the time to refine its designs considerably. Its management includes one former NASA astronaut and one former member of the Bigelow space station team that built the first private orbiting inflatable modules, Genesis-1, Genesis-2, and BEAM (still operating on ISS).
The company is not trying to build its own space stations. Instead, it is marketing its inflatable modules to all the other space station startups as a quick way to get an additional large module added to their stations.
Hat tip to BtB’s stringer Jay.

Thunderbird, with cut-out showing interior and person
for scale. Click for original images.
The startup Max Space yesterday unveiled a new larger and upgraded inflatable module, dubbed Thunderbird, that it proposes to sell to the various space stations being built in the U.S. and globally.
Thunderbird Station is built to support 4 or more crew members continuously, with an incredible 350m³ of pressurized volume, more than triple that of a standard ISS module. Launched on a single standard Falcon 9 rocket, the full expandable habitat launches compactly and expands 20x once deployed in orbit, requiring no in-orbit assembly. The interior features a novel reconfigurable architecture, morphic interior structure,that allows astronauts to dynamically adapt the space for research, manufacturing, or living during a mission. The design was developed in collaboration with veteran astronauts to take full advantage of three-dimensional volume in microgravity, not just traditional floor and wall space, to create the most spacious and functional habitable volume ever built. [emphasis in original]
The company also announced that it plans to fly a much smaller demonstration mission of this inflatable module design in the first quarter of 2027, launching on a Falcon 9 rocket and dubbed Mission Evolution.
The primary objective is to test and verify the on-orbit deployment of the expandable module with its exceptional micrometeoroid protection layers. After many years of successful ground testing and development, the flight unit is in full production and is scheduled for launch Q1 2027 onboard a scheduled SpaceX launch.
Max Space first appeared in 2024 when it announced its intention to fly an inflatable demo mission by 2025. Obviously that schedule has undergone some significant delays, though it appears the company used the time to refine its designs considerably. Its management includes one former NASA astronaut and one former member of the Bigelow space station team that built the first private orbiting inflatable modules, Genesis-1, Genesis-2, and BEAM (still operating on ISS).
The company is not trying to build its own space stations. Instead, it is marketing its inflatable modules to all the other space station startups as a quick way to get an additional large module added to their stations.
Hat tip to BtB’s stringer Jay.









