First launch from Vostochny a success

The competition heats up: After more than a decade of construction and more than $6 billion, the new Russian spaceport succeeded in its first rocket launch in the early morning hours of April 28, sending three satellites into Earth orbit.

Several news stories have said that Putin was not happy about the one day launch delay due to a computer issue, as well as the one day delay of a Soyuz launch in French Guiana earlier in the week.

Meanwhile, don’t expect any further launches at Vostochny for a long time. The spaceport really isn’t ready for regular operations. This launch was merely a face-saving gesture to disguise the fact that construction is really more than a year behind schedule, not three months.

Tallest tunnel slide to open in London

A reason to go to London: The world’s tallest tunnel slide, almost 600 feet long and 250 feet high, is being built as part of a sculpture that was part of the 2012 Olympic games location.

Once complete, the slide will be 178-m (584-ft) long and 76-m (249-ft) high, making it, according to the ArcelorMittal Orbit, the “world’s tallest and longest tunnel slide.” Riders will experience 12 twists and turns, including a tight corkscrew section called the “bettfeder,” which is German for “bedspring.” The slide ends with a 50-m (164-ft) straight stretch to the ground.

It is estimated that it will take about 40 seconds for people to descend the slide, with riders expected to hit speeds of up to 15 mph (24 km/h). On the way down, there will be dark sections, as well as points where it will be possible for riders to see out of transparent polycarbonate windows, providing brief views out over the Olympic Park and surrounding areas.

Dragon to go to Mars in 2018

The competition heats up: Though no details have yet been released, SpaceX has announced through its twitter feed that they plan to send a Dragon to Mars by 2018.

This is not really a surprise, as rumors have been circulating literally for years of Musk’s Martian goals. Nor am I doubtful they can do it. What is important about this announcement is that it suggests that they are now confident that the delays for the first Falcon Heavy launch are mostly over, and that it will happen in the fall as presently planned. With this rocket they will have the launch capability to do a test flight to Mars.

April 25, 2016 Zimmerman Space Show appearance

My appearance on the Space Show yesterday is now available as a podcast. I strongly recommend people listen to it, especially the first hour. During that section I compared at length the cost and practicality of the Falcon Heavy with SLS/Orion, and noted how badly Congress and Presidents from both parties have served the American people these past twenty years in mismanaging our aerospace industry.

David Livingston called it a rant, and criticized me for it during the show, but I think the time has come for more Americans to rage in horror at the foolishness and possible corruption of our elected leaders in Washington.

A close look at Falcon 9’s reusable cost savings

Link here.

The analysis is interesting and thoughtful, though some of the negative comments quoted from a former NASA engineer only illustrate why NASA was unable to do this very well. Moreover, these comments from Arianespace’s chief suggest that Arianespace doesn’t understand basic economics.

Arianespace Chief Executive Stephane Israel, in an April 23 briefing at Europe’s Guiana Space Center here on the northeast coast of South America, said Europe’s launch sector can only guess at how much SpaceX will need to spend to refurbish its Falcon 9 first stages. Israel said European assessments of reusability have concluded that, to reap the full cost benefits, a partially reusable rocket would need to launch 35-40 times per year to maintain a sizable production facility while introducing reused hardware into the manifest.

…Israel’s argument, which he has made before, is that even if first stages can be recovered and refurbished in a cost-effective way, the launch rate needed for maximum cost savings – and hence price reductions to customers – is beyond Europe’s reach. The only nations today whose governments are launching sufficiently often to reach those rates are the United States and China, and even these government markets may be insufficient, in and of themselves, to close the business case.

The customer base is not static. If you lower the price, the customer base grows, a fact that Elon Musk understands and which has been driving his effort from day one.

New smallsat rocket company obtains financing

The competition heats up: A new rocket company, Vector Space Systems, has announced that it has obtained seed money to begin the development of a new rocket for launch very small satellites.

Vector is designed to provide dedicated launches of very small spacecraft. The vehicle is capable of placing satellites weighing up to 45 kilograms into a basic low Earth orbit, and 25 kilograms into a standard sun synchronous orbit. Those launches will cost $2–3 million each, with the higher price reserved for “first class” launches reserved as little as three months in advance.

This rocket would compete with Virgin Galactic’s LauncherOne and Rocket Lab’s Electron for the smallsat and cubesat business.

First Long March 5 begins assembly

The competition heats up: China has begun assembly of its first Long March 5 rocket, set for launch in September.

Yang Hujun, vice chief engineer, has spoken about the next steps for the Long March-5 project. “After the assembly is finished in the first half of this year, it will take a little more than a month to test it to ensure that the product is in good shape. The first launch will be made after it is out of the plant in the latter half of the year. “

The rocket will be able to put about 25 tons into orbit, making it one of the most powerful rockets in the world. They plan to use it on its first launch to put their next space station into orbit.

Problems at Stratolaunch?

In the heat of competition: Vulcan Aerospace, the company building the giant Stratolaunch airplane designed launch orbital rockets from its underbelly, does not yet have a rocket for this purpose.

Originally that rocket was to be built by SpaceX, but that partnership ended in 2012.

Stratolaunch then contracted out its rocket work to Orbital Sciences Corp. (now Orbital ATK). The company also contracted with Aerojet Rocketdyne for six RL10C-1 rocket engines with an option for six more for use in the launch vehicle’s third stage.

The agreement with Orbital ended without the production of a launch vehicle, with Beames saying the rocket was not economical. Stratolaunch officials said they were reassessing the project in light of the shift in the market recently toward smaller satellites.

In 2015, Beames said that Stratolaunch was examining more than 70 launch vehicles for use with the Stratolaunch aircraft. He indicated that the company might use multiple launch vehicles to serve different payload classes. Beames said the company would announce its launch vehicle strategy in fall 2015, but that time came and went with no announcement. [emphasis mine]

It is very worrisome for them to be hunting for a rocket at this point of design. I am reminded of Virgin Galactic and SpaceShipTwo, which changed engine designs midstream, causing them enormous engineering problems and delays.

China to launch full space station in 2018

The competition heats up: China has announced that it will launch the first module of its full space station, named Tianhe-1, in 2018.

The article also gives an short summary of China’s space plans in 2016:

2016 will also be a busy and crucial year for China. Assembly of its second space lab, Tiangong-2, has been completed and the space station prototype will launch in September. This is set to be followed a month later by the Shenzhou-11 crewed mission with two Chinese astronauts. It will also debut new launch vehicles, the Long March 5 and 7, which will greatly increase the country’s launch capabilities.

Long March 5 is capable of putting 25 tons in orbit, making it comparable to Boeing’s Delta 4 Heavy, the most powerful rocket presently operational.

Orbital ATK negotiating lease for part of VAB

The competition heats up: Orbital ATK has begun negotiations with NASA for possibly leasing part of the Vehicle Assembly Building (VAB) for use in connection with a military rocket.

Virginia-based Orbital ATK is one of two rocket companies that launch resupply missions to the International Space Station, but this deal would not involve those missions or that rocket, the company’s Antares. The Antares launches from NASA’s space port at Wallops Island, Va., carrying the Orbital ATK Cygnus capsule.

The new rocket that Orbital ATK hopes to develop and one day assemble in the VAB would be a medium- to heavy-lift rocket.The planned rocket currently referred to by the name the Air Force set for it, the Evolved Expendable Launch Vehicle-class rocket.

It sounds like Orbital ATK is putting together a bid to compete for the Air Force rocket contract, and needs to get a handle on the costs for using the VAB at Kennedy in order to make the offer credible.

Largest jet engine ever test fired

The competition heats up: General Electric has completed the first test firing of the largest airplane jet engine ever built.

With a front fan spreading a full 11 ft (3.35 m), the GE9X is a world record holder and generates thrust in the order of 100,000 lb. To accommodate the aeronautical behemoth, the Peebles facility was recently upgraded with a larger air intake, extra fuel tanks to feed the giant engine, and high temperature gear to deal with the hotter, more efficient design.

GE says that the GE9X is currently undergoing its first Full Engine To Test (FETT). This is the next level of the test series, which began in 2011 at the component level, and marks the first test of the complete system, which comes only six months after the engine design was finalized. GE says that this relatively early testing was to ensure that the test data was available as soon as possible for the certification engines, which are scheduled to be installed in GE Aviation’s flying test bed for certification of flight testing in 2018.

OneWeb satellite factory coming to Florida

The competition heats up: OneWeb officially announces its plan to build its satellite factory in Florida.

OneWeb Satellites LLC prepares to break ground on its new estimated $85 million high volume satellite manufacturing factory in Exploration Park, Florida. Announced during a ceremony with Florida Governor Rick Scott and OneWeb founder Greg Wyler, the factory near NASA’s Kennedy Space Center is set to open in 2017, with delivery of initial satellites later that year or early the next. OneWeb Satellites is a joint venture between OneWeb, a satellite based internet provider, and Airbus Defence and Space, the world’s second largest space company.

I think this news report of the press conference notes the most important aspect of this satellite factory, its assembly-line approach:

Typically, communications satellites take four to five months to assemble, Brian Holz, chief executive of OneWeb Satellites, a joint venture of OneWeb and Europe’s Airbus Group’s Defense and Space said during an event near the future location of the factory. “We’re going to build one in an eight-hour shift,” he said. He did not give details but said the factory would be highly automated.

If all goes right, they should begin launch satellites in large numbers within two years, which will mean a lot of additional launch business for the smallsat rocket industry.

Video of recovered Falcon 9 first stage on the road

The competition heats up: SpaceX’s recovered Falcon 9 first stage was moved by road back to the company’s testing facility in Florida yesterday, a journey that was recorded by bystanders, including people in a Kennedy Space Center tour bus.

I have embedded the longest video below the fold, because it provides the best closeup view of the booster. Look especially at the booster’s top, where you can see practically no damage. This thing looks ready to fly.
» Read more

The commerical battle over U.S. surplus ICBM’s

Link here. The article provides a good summary of the conflict between Orbital ATK and Virgin Galactic over the Defense Department’s possible sale of surplus ICBM’s for commercial use.

While Orbital has been lobbying to get Congress to lift the ban on the Pentagon selling its surplus rockets to the private sector, Virgin Galactic has been harnessing the industry lobbying arm to convince Congress to keep the ban. They fear that if the missiles become available, their as yet unflown LauncherOne will not be able to compete.

I find it very revealing that Virgin Galactic wants to use regulation to hinder their competitors. To me, this is another sign that they are not very competitive or competent in actual rocket building. Rather than build and launch their rocket at a competitive price, they want to stifle an opportunity to lower launch costs.

A hearing on this issue is taking place today. Stay tuned.

An update on SpaceX’s recovered first stage

Link here. The story not only gives a detailed description of the prep work done to get the stage, dubbed CRS-8 S1, ready for transportation to the test facility where it will undergo static fire tests, it also gives an update on the status of SpaceX’s upcoming launches. This one sentence sums it up:

The frequency of SpaceX launches is expected to pick up the pace in June with up to three launches planned, potentially including the historic reuse of the CRS-8 S1.

If SpaceX can get three rockets off the ground in one month, a first for the company, they will help ease their launch backlog while also demonstrating that they can launch at a fast and reliable rate.

OneWeb to set up operations in Florida

The competition heats up: The head of OneWeb confirmed today that his company is going to establish its base of operations in Florida.

The founder of OneWeb, Greg Wyler, confirmed to the Orlando Sentinel that his company is moving to Kennedy Space Center. Wyler plans to announce more details Tuesday morning in a news conference with Gov. Rick Scott, who will explain $20 million in state incentive dollars for the company. “It’s pretty exciting to see that Florida will be the base for a new satellite network that will extend high-speed access to 54 percent of the globe,” Wyler said in a phone interview.

OneWeb already has $500 million in funding to launch the new satellites, designed to boost internet access globally. It also has contracts with Virgin Galactic and French company Arianespace for launches. The company plans to hire at least 250 people.

The important part of this story for Florida is that OneWeb will be building its satellites there. Whether any are ever launched from Florida will depend on Virgin Galactic ever getting off the ground. Otherwise, most of these satellites will launch from French Guiana.

Privately-built inflatable module installed on ISS

The competition heats up: Bigelow Aerospace’s BEAM inflatable module, built in only three years for a mere $17 million, was installed on ISS this past weekend.

BEAM will allow Bigelow and NASA to demonstrate the capabilities of the inflatable habitat on ISS. It is expected to perform for at least two years of testing on the Station, providing a key shake out of the technology that is likely to play a major role in human deep space exploration. “(BEAM) will be a great way to test out the thermal characteristics of this new type of module, along with its radiation protection,” added Kopra. “It’s going to be a neat thing.”

Following its test period, the SSRMS will remove the module from the Station before releasing it Nadir (Earth-facing). The module will eventually re-enter around a year later.

Drone racing deal for ESPN

The success of competitive drone racing this year has resulted in a broadcast deal with ESPN.

ESPN’s new multi-year, international distribution deal will bring a number of races to television screens this year, beginning with the 2016 US National Drone Racing Championships on Governors Island, New York City, between August 5 and 7. This will be followed by the 2016 World Drone Racing Championships in October, which will attract pilots from more than 30 countries to the Kualoa Ranch private nature reserve in Hawaii for a share of $200,000 in cash prizes. Both events will be streamed live on ESPN3, and then packaged into one hour specials to be shown on the ESPN network thereafter.

The history of Falcon 9’s recoverable first stage

This is a beautiful short supercut of the history of SpaceX’s effort to develop a recoverable first stage. Hat tip Rand Simberg.

The video notes that it took less four years, from the first flight of Grasshopper to the first successful landing by a Falcon 9 first stage. This is the kind of pace I remember as a child in the America I grew up in. New ideas were fast and continuous, and things moved. I pray we are heading for a new renaissance where things will move again.

Next Atlas 5 launch delayed again

In the heat of competition: ULA has once again suspended future Atlas 5 launches indefinitely while it investigates the launch anomaly during the Cygnus launch several weeks ago.

The problem involves the system that delivers kerosene fuel to the rocket’s Russian-made RD-180 first-stage engine. Bruno said he expects to know within the next few days which components are suspect. Engineers have not found anything in the processing of the rocket for that launch on March 22 that was different from any previously flown, Bruno added. “We have a very good idea (of what the problem is), but we’re not quite done isolating it,” Bruno said. “I think in the next few days we should be able to say which components … we’re actually focused on.”

McCain challenges ULA cost figures for new engine

Senator John McCain (R-Arizona), the head of the Senate Armed Services Committee, has questioned the cost numbers that ULA has given the government for replacing the Russian engines it uses in the first stage of its Atlas 5 rocket.

ULA has been trying to convince Congress to let it use those Russian engines indefinitely. McCain wants their use discontinued, now. The result: a battle of numbers.

The real bottom line has really nothing to do with the Russian engines, however. The real bottom line is the bottom line itself: ULA has to quickly develop a rocket that costs less to launch, or else they will lose all their business to SpaceX. Their use of these Russian engines now in the Atlas 5 is really irrelevant, in the long run.

Vostochny’s past and future

Link here. The article provides an excellent overview of the problems at Vostochny as well as it future, even as the new Russian spaceport prepares for its first launch. Two key quotes:

During 2016, reports about mismanagement, non-payment of salaries and corruption persisted despite all the political scandals in 2015 and the Kremlin’s promises to resolve problems. In January, the Izvestiya daily reported the arrest of three leading engineers of the technical oversight directorate in Vostochny in a massive bribery investigation. Around the same time, the total amount of stolen federal funds from Spetsstroi was estimated at nearly 1.4 billion rubles, according to the Izvestiya.

However in February, a Moscow court ordered the release of former head of the Far-Eastern division of Spetsstroi, (known as Dalspetsstroi) Yuri Khrizman from prison to house arrest, apparently after prosecutors had failed to substantiate charges of unlawful spending of more than five billion rubles against him. Khrizman led construction at Vostochny until 2013 and, reportedly, had a reputation for excellence and integrity among his associates and subordinates. Since his arrest, at least one independent publication described the case against Khrizman as a misguided attempt to find a scapegoat in the hopelessly corrupt construction business. [emphasis mine]

And this:

[G]iven likely delays faced by new projects, Vostochny could see little use until the introduction of the launch pad for the Angara rockets, which was not expected until at least 2021.

Why does this all remind me so much of SLS and Orion? Both seem to be gigantic overpriced projects initiated by the government that are so expensive the government itself can’t afford to do much with them? At least in the U.S., we have one saving grace: the amount of corruption is significantly less.

Falcon 9 first stage hoisted from barge

The competition heats up: The recovered first stage from last week’s Falcon 9 launch has been hoisted from the barge where it landed and is being prepared for testing prior to reuse.

The crane maneuvered the first stage on to a cradle, where ground crews were expected to complete procedures to “safe” the rocket — a process which includes draining the vehicle of its toxic igniter fluid, disarming of its pyrotechnic destruct system, and removal of propellants and high-pressure gases. Some of the safing procedures were accomplished at sea before the rocket booster, which also includes the “interstage” adapter to connect with the Falcon 9’s upper stage, arrived back on Florida’s Space Coast.

The rocket’s four landing legs will be removed or retracted, and then the booster will be rotated horizontal and loaded on a trailer for transport to a nearby SpaceX facility for inspections and a series of “static fire” engine tests.

The link has some good pictures of the operation and the stage.

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