ULA to temporarily stop using new engine nozzle because of vibration issue

Capitalism in space: Because of an unexpected vibration issue seen during its first launches, ULA engineers have decided to temporarily stop using a new engine nozzle developed for the upper stage of both its Atlas 5 and new Vulcan rocket.

ULA’s CEO Tory Bruno said June 23 that the company is studying the data from the flight and has not yet decided what corrective action, if any, it might take. In the meantime, the new version of the RL10 [engine] with the carbon nozzle extension will not be used in upcoming Atlas 5 missions, Bruno said during a talk at the Secure World Foundation’s Summit for Space Sustainability.

Concerns about vibrations in the engine led ULA to delay the launch of the Space Force STP-3 mission that had been scheduled for June 23 and was planned to fly with the enhanced RL10. The company has not announced a new launch date for STP-3. ULA first plans to launch Boeing’s Starliner Orbital Flight Test 2 mission to the International Space Station scheduled for July 30. “It’ll be several missions, probably next year” before ULA decides whether to fly the RL10 configuration with the nozzle extension, said Bruno. The company wants to be “fully satisfied that we understand it.”

Below the fold is the live stream from that May launch, cued to show that vibration. It is their intention to go back to the older nozzle configuration for the next few launches.
» Read more

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A detailed look at Russia’s suffering and shrinking space program

Link here. The article starts off outlining Russia’s deepening inability to produce the computer chips it needs for its space effort, acerbated by sanctions imposed against that country because of its invasion of the Ukraine. It then goes on to describe the program’s overall financial problems, including its shrinking commercial market share resulting in a significant drop in income.

The article’s conclusion is stark:

If Moscow is unable to reach a new space deal with Washington, it will need to reconsider its space policy. But Russia has little wiggle room to increase federal spending on space activities to boost the industry. For instance, the government’s space program for 2016–2025 received $11.1 billion in 2016–2020 and will obtain another $10.2 billion in 2021–2025. The federal program for launch sites (2017–2025) secured $1.4 billion in 2017–2020 and will take in a further $2.83 billion in 2021–2025 (Economy.gov.ru, 2016–2021). The 2012–2020 GLONASS program received almost $5.1 billion, and $6.45 billion more is planned for the GLONASS program in 2021–2030 (RBC, December 21, 2020). Thus, without an international cooperation deal, and as long as Western sanctions are maintained, prospects for Russia’s space industry look bleak.

Russia has recently been working to establish a partnership with China and its effort to build a space station and a lunar base. That partnership however is not likely to provide Russia with any cash, which means the deal is an empty one. While China will continue to proceed to the Moon, I doubt Russia will follow with much.

It has also been trying to rework its American partnership, with Rogozin acting alternatively as a good guy/bad guy in public declarations. Since Russia opposes the Artemis Accords, and the Biden administration is continuing the Trump administration’s demand that all partners in the Artemis program agree to these accords, those negotiations are not likely to get Russia much. Moreover, NASA policy today is to feed money to American private companies so that they can grow, not feed money to Russia so that it can prosper.

Until Russia starts allowing free competition and private enterprise, outside the control of Roscosmos and the government, do not expect much of this Russian bad news to change. While China might strictly supervise the goals of its private space companies, it still encourages them to compete and innovate, and even fail. Russia not only strictly supervises, it also forbids any new startups from forming, as they might do harm to already established players. The result is no new innovation, and no new products of any real value.

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Zhurong’s travels during first three weeks on Mars

Zhurong's travels through June 11th
Click for full image.

The science team for the high resolution camera on Mars Reconnaissance Orbiter (MRO) today released a new image showing the path that China’s rover , Zhurong, has taken from its landing on May 14th through June 11th.

The photo to the right, cropped and reduced to post here, is that photo. If you look close you can see the rover’s track skirting the edge of the bright blast mark put on the surface by the lander’s engines during touchdown. Though my scale bar is approximate, it does show that in those four weeks the rover traveled about 150 to 200 feet. However, half of that distance was crossed in the five days from June 6th to June 11th (as shown by the two different MRO images at these links), which means the pace is picking up.

The rover’s nominal three-month mission ends in mid-August, only two months from now. However, none of us should be surprised if the mission gets extended for as long as the rover continues to function.

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Ariane 6 inaugural launch date appears to be delayed again

It appears that officials at the European Space Agency (ESA) have begun preparing the public for a further delay in the first launch of its new Ariane 6 rocket, from the second quarter of 2022, as announced in October 2020, to the third quarter of 2022, at the earliest.

Josef Aschbacher, director general of the European Space Agency, at the Paris Air Forum [described the creation of] “a small group” … to make an independent assessment of the schedule for the final development phase of the Ariane 6 rocket. The goal of this task force will be to ensure that Europe does everything it needs to do launch on time.

…In referring to an “on time” launch, Aschbacher said he meant next year, before the European Space Agency’s Ministerial Council meeting that is typically held in October or November. This is a high-level meeting where representatives from each member nation of the space agency gather to set policy. The European Space Agency’s budget is provided, in varying amounts, by member nations. “This is a must,” Aschbacher said of launching before the 2022 meeting, “because we need good news, and good success, for our politicians to see that Europe performs, that Europe delivers, and therefore it is worth investing in space in the ministerial conference.”

It appears from these statements that the development of Ariane 6 is now faced with delays that might make a launch by the third quarter in ’22 difficult, and this new independent committee is being put together to try to forestall that possibility. What makes this even more significant for Ariane 6 is that it continues to have trouble winning contracts from the nations within ESA, as it remains far more expensive that SpaceX’s Falcon 9. If that first launch is delayed past that important fall ’22 high-level meeting, those politicians at that meeting might decide to consider serious new alternatives to it, or even more drastically decide to replace it entirely.

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Space Perspectives completes first unmanned test flight of its manned balloon, Neptune

Neptune One at launch
Neptune One at launch. Click for full image.

Capitalism in space: Space Perspectives announced today that it has successfully completed the first unmanned test flight of its manned balloon, Neptune One, in preparation for commercial tourist flights.

From the press release:

The vehicle flew to its target altitude and traversed the Florida peninsula before splashing down in the Gulf of Mexico and being recovered. The historic 6 hour and 39 minute flight marks the first major step towards flying customers to space for an unrivaled experience and perspective of our world from space.

Neptune One launched at 5:23 am EDT from the Space Coast Air and Spaceport and reached its planned altitude of 108,409 feet before executing a splashdown at the predetermined location 50 miles off the west coast of Florida.

Today’s announcement made no mention of when those commercial flights would begin, though previously the company had said it was aiming for commercial flights in ’24, and they appear to be meeting the schedule then announced.

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Long March 2F booster that launched astronauts lands on public road in China

Long March 2F strap on booster after crashing onto public road
Click for full image.

One of the four strap-on boosters used to launch three astronauts to China’s new space station on June 16th ended up landing on a public road in China.

The photo to the right, uploaded at this twitter feed, shows the booster. The parachute cords at its top explain why it is so relatively undamaged. The Chinese are apparently experimenting with parachutes to slow and maybe even control its descent. They might even be planning to catch the stage before it hits the ground, using a plane or helicopter, as both ULA and Rocket Lab hope to do with their Vulcan and Electron rockets.

Of course, we do not know this, as the Chinese tell us nothing.

Note that the hypergolic fuels, such as the hydrazine used in this booster, are extremely toxic. The person who took this picture is in very great danger, even if he or she does not know it.

Potential routes of hydrazine exposure include dermal, ocular, inhalation and ingestion.

Hydrazine exposure can cause skin irritation/contact dermatitis and burning, irritation to the eyes/nose/throat, nausea/vomiting, shortness of breath, pulmonary edema, headache, dizziness, central nervous system depression, lethargy, temporary blindness, seizures and coma. Exposure can also cause organ damage to the liver, kidneys and central nervous system. Hydrazine is documented as a strong skin sensitizer with potential for cross-sensitization to hydrazine derivatives following initial exposure.

Not that the Chinese government really cares. They have been dumping these boosters on their own people for decades, and only recently have apparently begun to look into ways of controlling their descent.

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GAO: Problems with Blue Origin’s BE-4 engine threaten ULA’s Vulcan rocket

Capitalism in space: According to a new report [pdf] issued by the Government Accountability Office (GAO) on June 8th, on-going technical issues with Blue Origin’s BE-4 rocket engine threaten ULA’s planned inaugural launch of its new Vulcan rocket later this year.

From page 106 of the report:

A U.S. produced rocket engine [BE-4] under development [by Blue Origin] for ULA’s Vulcan launch vehicle is experiencing technical challenges related to the igniter and booster capabilities required and may not be qualified in time to support first launches beginning in 2021. A joint program office and ULA team is tracking these challenges, and NSSL officials told us Vulcan remains on track to support first launches and certification in 2021. However, if ULA cannot complete engine qualification before the 2021 flight certification, the program might continue to rely on ULA’s Atlas V—which uses engines manufactured in the Russian Federation—to support ULA’s 2022 launches, despite a nearly $2.9 billion investment in new launch system development. [emphasis mine]

ULA has a limited number of Russian engines in its inventory. At some point it must move on to American-built engines, and if Blue Origin’s BE-4 cannot be fixed then the company will be forced to look for other options.

Both ULA and Blue Origin maintain that the first Vulcan launch will occur in the fourth quarter of this year, launching Astrobotic’s lunar lander Peregrine to the Moon, but no date has been announced. If this GAO report is describing problems that still remain as of June 2021 and have not been fixed, then expect a further delay to be announced, probably by September.

These technical issues with the BE-4 engine also impact Blue Origin’s plans to begin launching its orbital rocket, New Glenn, next year. That rocket is already two years behind schedule, delays caused partly by these engine issues and partly due to the requirements imposed by the military under the above-mentioned $2.9 billion program to develop new launch systems. Without that new engine, Blue Origin’s much-touted effort to compete with SpaceX for commercial launches will go up in smoke.

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Japan passes law protecting property rights in space

Japan’s legislature on June 15th approved a new law designed to protect the ownership of the resources private entities extract for profit in space.

Japan’s legislation is similar to provisions in the Commercial Space Launch Competitiveness Act, passed by the U.S. Congress and signed into law by President Obama in 2015. That law grants U.S. companies rights to resources that they extract, but not property rights to celestial bodies, which would run afoul of the Outer Space Treaty. Luxembourg and the United Arab Emirates have since passed similar legislation.

All four countries are signatories of the Artemis Accords, which endorses the ability to extract and use space resources. “The Signatories affirm that the extraction of space resources does not inherently constitute national appropriation under Article II of the Outer Space Treaty, and that contracts and other legal instruments relating to space resources should be consistent with that Treaty,” the accords state.

Both Russia and China oppose such legislation, as well as the Artemis Accords, which have now been signed by eleven countries.

What this growing alignment of opposing sides means for future space operations by private companies is unclear, though it suggests these two countries will not honor those private property rights, which in turn suggests this legal disagreement is eventually going to lead to physical conflict in space.

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China’s Long March 2C rocket launches three military satellites

China today used its Long March 2C rocket to launch three military reconnaissance satellites into orbit.

The rocket’s first stage uses highly toxic hypergolic fuels, and is expendable. Since it is launched from the interior of China, that stage always crashes on land, sometimes near residential areas. No word on where it crashed today.

The leaders in the 2021 launch race:

19 SpaceX
18 China
8 Russia
3 Northrop Grumman

The U.S. still leads China 27 to 18 in the national rankings.

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China and Russia outline long term plans for building joint lunar base

China/Russian Lunar base roadmap

The governments of China and Russia yesterday announced their long term roadmap for building a joint manned lunar base on the Moon, what they have labeled the International Lunar Research Station (ILRS).

The graphic to the right, rearranged by me from the PowerPoint slides released by the two governments, shows the overall plan.

The first phase, starting now and running through ’25, will involve six already planned unmanned missions by both countries, three each. Of the three Chinese unmanned missions, Chang’e-4, Chang’e-6, and Chang’e-7, the first is already operating on the Moon, as it includes the Yutu-2 rover. Based on China’s recent track record, it would be reasonable to expect the other two Chang’e missions to fly as planned.

Of the three Russian missions, Luna 25 is scheduled to launch later this year, making it the first all-Russian-built planetary mission in years and the first back to the Moon since the 1970s. The other two Russian probes are supposedly under development, but based on Russia’s recent track record in the past two decades for promised space projects, we have no guarantee they will fly as scheduled, or even fly at all.

The second phase, running from ’26 to ’35, will begin construction, though the details are vague.

The third phase, when China & Russia say they will begin full operations in ’36, is even more vague, merely stating the objective of human “lunar research and exploration”.

The pace matches well with the typically slow pace of these kind of government programs. It not only matches with the pace that China has shown in its entire manned program, with manned missions sometimes separated by years, it also matches the sluggish long term roadmap that NASA has put forth for its own Artemis program on the Moon. It also fits with Russia’s recent pattern, which is to repeatedly announce big projects and goals, with little actual execution to follow.

At first glance the plan suggests that we are in a new space race between the United States and its national partners in the capitalist west and the authoritarian governments of China and Russia. That may be so, but I think the real race will be between the government programs in China, Russia, and the U.S. and the efforts by private commercial companies aiming to make profits in space. And if you ask me to bet on who will get more accomplished faster for less money, I will hands down put my money on those private companies. The more profit they make, the faster they will push to move forward, and will quickly leave these sedate government programs in the dust.

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Russia announces it is shifting its manned operations on ISS to yearlong missions

According to Dmitry Rogozin, head of Roscosmos, Russia is changing the standard length of a crew stay at ISS from six months to a full year, beginning with the flight in which the crew will help film a commercial movie on ISS in October.

Then-Head of the Gagarin Cosmonaut Training Center Pavel Vlasov earlier said that two members of the Soyuz MS-18 spacecraft, Pyotr Dubrov and Mark Vande Hei, would stay in orbit longer than six months to help shoot a film Vyzov (Challenge). He also said that crew commander Oleg Novitsky would return to Earth in October aboard the Soyuz MS-18’s descend capsule together with the participants of the Soyuz MS-19 spacecraft’s flight (actress Yulia Peresild and film director Klim Shipenko who would be engaged in the film). Two crewmembers, cosmonaut Dubrov and NASA astronaut Vande Hei, would remain in orbit and return to Earth aboard the Soyuz MS-19 spaceship, he said.

Gaining experience at missions a year or longer, something only the Russians have accomplished, makes sense if one plans to send astronauts to Mars. I suspect however there is a second more practical reason for this change: It will free up seats on Soyuz to sell for commercial tourist flights. Russia clearly wants to compete successfully with the new American commercial manned flights that SpaceX and Axiom will be flying. This change gives them that opportunity.

Rogozin himself likely has personal financial motives. He is a co-producer on that movie, and likely will also pocket personally some of the profits from future tourist flights.

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SpaceX confirms it is shifting to Starship orbital test flights

Capitalism in space: By shifting both the 15th and 16th Starship prototypes to its garden at Boca Chica of retired spacecraft, SpaceX has essentially confirmed that it has shifted operations there from short test hops to Starship orbital test flights.

Built as the first of several planned backups to Starship SN15, which debuted a number of significant upgrades in April and May, it appears that Starship serial number 16 (SN16) has been retired to a display stand after its only sibling became the first full-size prototype to successfully survive a launch and landing on May 5th. SN16 actually reached its full height before SN15 lifted off and was more or less complete by May 10th. Since then, the prototype has remaining more or less untouched, seemingly waiting for SpaceX to decide its fate in lieu of Starship SN15’s major success.

Ultimately, with SN16 now sitting side by side with SN15 at what will likely become a sort of open-air SpaceX museum, it appears that the company has made up its mind.

In other words, prototype #16, though built and ready to fly, will likely never do so. Instead, the company is focusing its operations on preparing for the first orbital test flights using Starship prototype #20 stacked on top of a Superheavy, with the first flight planned to circle three-quarters of the globe to land in the Pacific northeast of Hawaii.

Since neither #20 nor its Superheavy are fully assembled, that flight will likely not occur in July, as SpaceX had initially suggested as its targeted launch date. However, with all work now focused on that orbital test flight, it is almost certain they will attempt it before the year is out.

The big question is whether Starship’s first orbital flight will beat out SLS’s first orbital flight, presently scheduled for November but expected to be delayed.

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Manned Shenzhou capsule docks with Tianhe

China’s manned Shenzhou capsule early this morning successfully docked with the Tianhe module of that nation’s new space station.

The three astronauts on board will spend the next three months doing work in connection with the assembly of that station. Though this was the first Chinese manned mission in five years, the pace is expected to pick up in the next year.

Eight more launches will be required to finish construction of the space station, Chinese officials have said. Two will loft “lab modules” that will attach to Tianhe, forming the final T-shaped station. The assembly phase, which is expected to wrap up by the end of 2022, will also include three more cargo launches and three additional crewed missions.

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SpaceX successfully launches GPS satellite for Space Force

Capitalism in space: SpaceX today successfully launched a new GPS satellite for the Space Force.

As I post this the second stage has not yet deployed the satellite, though it is in orbit. UPDATE: As expected the satellite has been successfully deployed into its proper orbit.

This was the first Space Force launch using a reused Falcon 9 first stage. The stage, making its second flight, successfully landed on the drone ship, broadcasting the absolutely best video ever of such a landing, with the cameras on both the stage and the drone ship working without distortion throughout the landing to touchdown. The live stream is embedded below the fold, with that landing at 8:34 minutes after launch.

The two fairing halves are new but their pick up method for reuse has been streamlined:

For this mission, a new vessel has joined SpaceX’s oceangoing recovery fleet. HOS Briarwood will attempt to recover Falcon 9’s payload fairing halves after they splash down in the Atlantic Ocean. Similar in size to Shelia Bordelon, the previous temporary fairing recovery vessel, HOS Briarwood can be booked as a “flotel” and features an enormous crane, along with seemingly just enough deck space to support two recovered fairing halves.

Apparently, allowing the halves to land directly on the ocean surface and act as floating boat hulls until the ship can pick them up on a single ship, using a crane, is now the recovery method. There is also the hint that SpaceX might also be planning to sell tickets on this ship for people who wish a vacation watching that fairing recovery operation.

The leaders in the 2021 launch race:

19 SpaceX
17 China
8 Russia
3 Northrop Grumman

The U.S. now leads China 27 to 17 in the national rankings. Note: The average number of American launches per year during the 21st century (from 2000 to 2020) was 22. The U.S. has now topped that average by five launches, and the year is not even half over.
» Read more

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Chinese astronauts successfully launched into space

The new colonial movement: Using its Long March 2F rocket China tonight (June 17th in China) successfully launched three astronauts into orbit on their Shenzhou manned capsule for a planned three month mission to the first module of their new space station.

The most recent update as I post this:

Chinese mission control has confirmed today’s launch was a success, placing the Shenzhou 12 capsule into an orbit ranging in altitude between 120 miles (220 kilometers) and 208 miles (335 kilometers). Docking with the Tianhe core module is expected in approximately six hours. The rendezvous will be fully automated.

No word on where the four strap-on boosters and core stage landed within interior China.

The leaders in the 2021 launch race:

18 SpaceX
17 China
8 Russia
3 Northrop Grumman

The U.S. still leads China 26 to 17 in the national rankings, and will add to that lead if a planned SpaceX launch tomorrow goes as planned.

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FAA, local Texas DA, and environmental group out to get SpaceX and Starship

Two news articles today suggest that a number of government officials, environmental groups, and some news media are beginning to team up to damage SpaceX and hinder its ability to succeed.

First we have this Verge article, aimed at suggesting that SpaceX violated its launch license and ignored FAA warnings not to launch during a December 9th test flight of the eighth Starship prototype.

Minutes before liftoff, Elon Musk’s SpaceX ignored at least two warnings from the Federal Aviation Administration that launching its first high-altitude Starship prototype last December would violate the company’s launch license, confidential documents and letters obtained by The Verge show. And while SpaceX was under investigation, it told the FAA that the agency’s software was a “source of frustration” that has been “shown to be inaccurate at times or overly conservative,” according to the documents.

The article generally takes the side of the FAA, suggesting that SpaceX was lax and nonchalant about the risks relating to weather and launch conditions, and proceeded with its launch even though FAA officials thought it unsafe. It also quotes Wayne Monteith, the head of the FAA’s space division, blasting SpaceX for showing “a concerning lack of operational control and process discipline that is inconsistent with a strong safety culture,” claiming that FAA software showed a risk to nearby buildings and homes should the rocket explode in the air.

However, buried far down in the article it also notes,
» Read more

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Another smallsat startup announces plans to build its own orbital space tug

Capitalism in space: The smallsat launch startup Launcher announced yesterday that it in addition to developing its own rocket, it plans to build an orbital space tug that can be used both by it and on other smallsat satellites.

Launcher, which announced a $11.7 million funding round June 2, said its Orbiter tug will be able to carry up to 150 kilograms of payload, either in the form of 90 units worth of cubesat deployers or larger satellites using standard smallsat separation systems. Orbiter can also accommodate hosted payloads with power, communications, and other capabilities. Orbiter is equipped with a chemical propulsion system using ethylene and nitrous oxide propellants. The vehicle will initially provide 500 meters per second of delta-v, or change in velocity, but that can be increased by adding more propellant tanks.

Orbiter is intended for use on Launcher Light, the small launch vehicle the company is developing, with a first launch projected in 2024. However, Orbiter is also capable of flying on other launch vehicles using an ESPA Grande adapter ring. Orbiter’s first mission is scheduled for October 2022, when it will fly on a SpaceX Falcon 9 rideshare mission.

That makes about four companies, Launcher, Momentus, Spaceflight, and D-Orbit, building space tugs for use on smallsats. Some will be on board a Falcon 9 launch set for later this month.

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Some Starlink units shut down if weather gets too hot

Capitalism in space: Some users of SpaceX’s Starlink internet dishes have found that the units shut down if the local weather gets too hot.

The units presently being distributed to customers are beta units, designed to test the system before SpaceX rolls out full commercial availability, so finding such issues is not unexpected. According to one engineer quoted at the link,

Engineers could change Dishy’s mechanical design to achieve better heat rejection, change the dish’s electrical components to expand its thermal operating window, or develop a feature that allows Dishy’s components to operate at reduced power to create less heat. He noted the latter two options would likely be taller orders. “If changes to Dishy’s mechanical design are insufficient to reject heat at a rate exceeding its ability to produce it, software changes will be required to make the system more thermally efficient,” Keiter said. “But if speed limiting and system optimization can’t fix the issue, it will require a significant hardware revision for the commercial launch.”

“Since they’ve got a lot of custom silicon in there—likely the limiting factor—the turnaround time on this would be very slow,” he added. “They could resort to some form of active heat removal like fans or thermoelectric cooling, but then they burn a ton of power which would make Dishy even more power hungry than it already is.”

“This is a really tricky engineering problem with some insanely tight constraints,” Keiter said. “The good news is that the team is pretty sharp.”

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First manned mission to new Chinese space station to launch June 17th

The new colonial movement: China yesterday announced that the first manned mission to its new Chinese space station will launch tomorrow, June 17th, carrying three astronauts to the station’s Tianhe core module launched earlier this year.

One day before launch, China finally confirmed unofficial reports that it will launch the first crew to its new space station module, Tianhe, on June 17 Beijing Time (June 16 Eastern Daylight Time). It is China’s first human spaceflight launch in 5 years. The three men will stay aboard Tianhe for three months, the longest time in orbit for any Chinese crew.

During the three month mission the astronauts will do at least one spacewalk to likely deploy solar panels and other equipment preparing Tianhe for later modules.

The announcement also included statements by Russia that it has agreed to send Russian astronauts to the station at some point in the future.

No word on whether China will broadcast the launch live.

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Rocket Lab wins contract to build two Mars smallsat planetary probes

Capitalism in space: Rocket Lab has won a contract to build two Mars smallsat planetary probe as part of a NASA project.

The project, led by the University of California, will have two probes dubbed Blue and Gold that will launch in 2024 on a Falcon Heavy rocket. The science goal is to place two spacecraft in Mars orbit to provide a more global look at is atmosphere. The financial goal is to show that smallsats built for less can do the same job as larger probes costing millions more.

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