Rocket Lab to reuse previously flown engine on upcoming launch

Rocket Lab engineers, having tested a previously flown Rutherford engine numerous times after recovering it from a launch in May 2022, have now approved that engine for reflight, and are inserting into their Electron rocket assembly line for launch sometime in the third quarter of this year.

The company also revealed that it has now completely abandoned the use of a helicopter in first stage recovery, and will instead pick up all first stages after they have splashed down in the ocean.

Extensive analysis of returned stages shows that Electron withstands an ocean splashdown and engineers expect future complete stages to pass qualification and acceptance testing for re-flight with minimal refurbishment. As a result, Rocket Lab is moving forward with marine operations as the primary method of recovering Electron for re-flight. This is expected to take the number of Electron missions suitable for recovery from around 50% to between 60-70% of missions due to fewer weather constraints faced by marine recovery vs mid-air capture, while also reducing costs associated with helicopter operations.

Rocket Lab will assess the opportunities for flying a complete pre-flown first stage booster following the launch of the pre-flown Rutherford engine in the third quarter this year.

Rocket Lab is presently the only operational American company besides SpaceX that is aggressively pursuing reuse of its rocket. ULA says it wishes to recover and reuse the engines of its still-unflown Vulcan rocket, but development of this concept has been very slow. Many other new companies claim their rockets will be reusable, but none has yet even launched.

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North Korea claims it is about to launch a spy satellite

According to statements by North Korea’s dictator Kim Jong-un published in its state-run press, that country is only weeks away from launching a spy satellite into orbit.

[S]ome observers said the North may attempt to launch the satellite ahead of President Yoon Suk Yeol’s upcoming state visit to the U.S. later this month. “There is a high possibility that North Korea may attempt a launch around April 23-24, on the basis that weather conditions are favorable, to show off that it has the upper hand on the Korean Peninsula issue by putting it on the table during the South Korea-U.S. summit,” Yang Mu-jin, president of the University of North Korean Studies, said.

Some observers, however, projected that it will take a few more months for the North to put the satellite into orbit given the time needed for technical preparations.

North Korea has completed two previous orbital launches, using its solid-fueled rocket missile technology. It is presently unclear if this new launch will use the same, or fly something new.

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Ohio local authorities approves land sale for future private astronaut training facility

The local city council in Brook Park, Ohio, yesterday approved by a vote of 7-0 the purchase of nearly thirteen acres by the British company Blue Abyess to allow it to quickly build its proposed private astronaut training facility.

The Brook Park location will be built around a very large, 150-foot deep, multi-level pool. It’s an area that can replicate what life would be like in outer space and allow for the necessary training, dubbed astronaut boot camp for space exploration. “They’re not swimming pools. They’re aimed at industry, whether that’s marine offshore energy, maritime defense, subsea technology, human performance in extreme environments, or how do humans cope with green space environments,” Vickers said.

Officials say this project could be a huge economic driver, potentially bringing more than 100 jobs to the area.
In addition, it will likely generate major interest from tourists.

The facility will also include a hotel for those private astronauts, whether commercial or tourist. Located next to the Glenn Research Center, the company hopes to provide its services to both the public and NASA.

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An ordinary person’s view of the Starship/Superheavy countdown

Starship and Superheavy, stacked on the launchpad for launch

One of my readers, who wishes to go by is nickname Doubting Thomas on Behind the Black, went to Boca Chica earlier this week with the hope of seeing the live first orbital launch of Superheavy with Starship stacked on top. Unfortunately, the launch on April 17, 2023 was scrubbed, and he could not remain in Boca Chica for the now rescheduled launch early tomorrow morning on April 20th.

He sent me some pictures of that experience, however, which I post here with his permission. The best of course is the one to the right, of Starship stacked on Superheavy on the launchpad. This was taken before the roads were closed, and shows how incredibly close the general public can get to that launchpad simply by driving past on a public road.

The next few pictures give us a glimpse at the options people have for viewing future Boca Chica launches.
» Read more

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ILC Dover to provide spacesuits and “softgoods” for Sierra Space’s LIFE space station

Sierra Space yesterday announced that it has signed a partnership deal with ILC Dover for it to provide spacesuits and other “softgoods” for Sierra Space’s LIFE space station, including helping to build the station’s inflatable modules.

ILC Dover will be an exclusive partner with Sierra Space for softgoods used to support inflatable space habitat systems for low-Earth orbit (LEO), lunar and Mars transport and surface habitation, and use cases even farther into deep space.

The two companies have already been working together on the development and testing of Sierra Space’s first prototype inflatable modules.

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Axiom offers package space program deals for other countries

The private space station and human spaceflight company Axiom announced this week a set of package space program deals it is marketing to other countries.

In the base tier, Axiom provides countries with advice and insight, and gives those countries priority access on upcoming missions. The second tier enables research and development activities by counties. The third tier offers human spaceflight missions on a regular basis. A fourth tier offers countries the ability to co-develop parts of Axiomโ€™s station.

The first country to join the program is Azerbaijan, which will work with Axiom on satellite solutions and inspiring students to pursue space research and development activities. New Zealand and Uzbekistan are also participating, as well as Rakia Mission, an Israeli space education and research organization involved with the Ax-1 private astronaut mission to the ISS a year ago. Italy is another nation working with Axiom through a partnership that dates back to 2018. An Italian astronaut is slated to fly on Axiomโ€™s Ax-3 mission to the ISS, currently scheduled for late 2023. Two astronauts from Saudi Arabia are flying on the Ax-2 mission in May.

The company also notes that it has found its customers divide into three components, government, private citizens, and corporations. At present this is their order in terms of market share, though the company thinks that corporations will eventually become its biggest customer.

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SpaceX launches 21 second generation Starlink satellites

SpaceX this morning successfully used its Falcon 9 rocket from Cape Canaveral to launch 21 second generation Starlink satellites into orbit.

The first stage successfully completed its eighth flight, landing on a drone ship in the Atlantic.

The leaders in the 2023 launch race:

25 SpaceX
16 China
6 Russia
3 Rocket Lab

American private enterprise now leads China 28 to 16 in the national rankings, and the entire world combined 28 to 27. SpaceX now trails the entire world, including American companies, 25 to 30.

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Rocket Lab introduces a suborbital version of its Electron rocket for hypersonic flight testing

Rocket Lab today announced the availability of a suborbital version of its Electron rocket, dubbed HASTE, designed to do frequent hypersonic flight tests, with its first commercial flight scheduled in the first half of this year.

HASTE is evolved from Rocket Labโ€™s flagship Electron launch vehicle, which has been providing reliable access to orbit since 2018 and has successfully deployed satellites for NASA (National Aeronautics and Space Administration), the NRO (National Reconnaissance Office), DARPA (Defense Advanced Research Projects Agency) and the U.S. Space Force. HASTE employs the same innovative carbon composite structure and 3D printed Rutherford engines as Electron but has a modified Kick Stage for hypersonic payload deployment, a larger payload capacity of up to 700 kg / 1,540 lbs, and options for tailored fairings to accommodate larger payloads.

It appears that Rocket Lab is attempting to grab market share from Stratolaunch’s Roc/Talon hypersonic testbed, which is gearing up to do its own first hypersonic test flights this year.

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Lockheed Martin tests in-orbit cubesat rendezvous

Using two cubesats released separately after launch, Lockheed Martin has successfully tested maneuvering and rendezvous in space.

The two cubesats, each the size of a toaster, were deployed 300 kilometers above geostationary orbit from a ring-shaped secondary payload that carried multiple smallsats. They were released three days apart about 750 kilometers away from each other and a month later they were navigating within 400 meters of each other, Karla Brown, Linuss program manager, told reporters during a news conference at Lockheed Martinโ€™s technology center at the Catalyst Campus.

One of the cubesats performed the role of servicing vehicle and the other was the resident space object. She said she expects the satellites to come even closer, to about 200 meters as the experiment continues. The more significant goal that was accomplished was proving AI algorithms that would be needed to perform a space servicing mission, Brown said.

Maybe the most interesting aspect of this project however is how it is funded. This is old-fashioned R&D (research & development), funded not by the government but by Lockheed Martin as part of a a suite of related in-space servicing projects. Before the arrival of the military-industrial complex post World War II, such work was always paid for in house by the private sector. This commercial R&D was often given great freedom to experiment, in the hope that it would result in new products producing profits.

With the arrival of lots of government money in the 1950s and 1960s, that private R&D money dried up. Big space companies would instead only do the research and development that was funded by the government, either by NASA or the Pentagon. As a result, innovation dried up as well.

The return of private R&D likely means we shall once again see more innovation, since it will once again be done to search out new innovative ways to do things.

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Orbit Fab raises $28.5 million in private investment capital

The satellite servicing company Orbit Fab has raised $28.5 million in private investment capital, adding to the $21 million it had already obtained from contracts with the U.S. military.

Orbit Fab’s goal is very specific, to provide refueling services for satellites of all types. To encourage companies to sign on to its service, it markets its own refueling port that satellite companies can add to their satellites.

The company hopes to fly its first of three test refueling missions for the military next year.

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Watching the second attempt to launch Starship/Superheavy to orbit

Starship/Superheavy flight plan for first orbital flight
Click for original image.

SpaceX’s second attempt of an inaugural orbital test launch of SpaceX’s massive Superheavy first stage with its orbital Starship spacecraft stacked on top has now been rescheduled for Thursday, April 20, 2023, with a 62-minute launch window opening at 8:28 am Central.

I have embedded SpaceX’s live stream of that launch below, which will begin around 7:15 am (Central). You can also see an independent 24/7 live stream from LabPadre, showing the launchpad from many different angles and available here. NasaSpaceFlight.com also has a 24/7 live stream showing multiple angles here. For both, to see links to their many camera angles click on “more” in the text.

Though both of these independent live streams provide alternative view angles of the launch, both will rely on SpaceX’s main live stream, embedded below, for actual updates on the countdown status.

The flight plan is shown in the graphic above. Assuming all goes as planned, most of the action will occur in the first ten minutes, at which time Starship will cut off its engines and be in orbit. It will then coast for a little over an hour when it will re-enter the atmosphere to splashdown in the Pacific north of the Hawaiian Islands.

As I have noted many times, the historical significance of this rocket cannot be overstated. It is twice as powerful as NASA’s Saturn-5 rocket and almost three-times as powerful as NASA’s new SLS rocket, and went from concept to launch in about seven years. Its development was funded entirely by private investment capital, at a fraction of the cost of either of the government’s rockets. And it will be completely reusable once operational, reducing the cost exponentially of getting large 100-ton payloads into orbit.

And most important, it was developed by free Americans, following their own personal dreams.
» Read more

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April 17, 2023 Quick space links

Courtesy of BtB’s stinger Jay.

  • Blue Origin expects to return its New Shepard rocket to flight by the end of 2023
  • In the article a Blue Origin official claims the delay in the investigation is because of the FAA’s involvement, but she also says she isn’t allowed to provide details, a claim that FAA officials immediately deny when asked. While we certainly should expect the involvement of a government agency to slow things down, this person’s duplicity suggests that the blame comes as much from Blue Origin.

 

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