Another former SpaceX employee sues

SpaceX has been hit by its second lawsuit in a week from a former employee.

The lawsuit, filed in Los Angeles Superior Court, alleges that SpaceX supervisors impose schedules on their employees that make it impossible for them to take statutorily required rest periods every four hours or first or second meal breaks as required by California law.

I consider this suit a bigger threat to the company than the first. The first suit merely claimed that the company didn’t give its fired employees the 60 day warning as required by law. If they win, they will get some payments, but the company will be able to continue as before.

This second suit, if successfully, could force the company to change its aggressive culture, where employees are expected to work very hard, sometimes 60-80 hour weeks, to make things happen quickly. While those work hours might seem abusive to some, to most of the people working there it is what they want to do. A successful lawsuit here could force the company to literally stop them from working. The conditions then might be more relaxed, but the ability to make progress will be stymied, and the costs for making that progress will go up considerably.

ULA CEO steps down

Faced with stiff competition from SpaceX, United Launch Alliance (ULA) announced today a change in leadership.

United Launch Alliance has named a new president and chief executive to replace Michael Gass, who led the Atlas and Delta rocket company since its inception in 2006. Gass will be replaced effective immediately as president and CEO by Tory Bruno, an executive at Lockheed Martin Corp., which formed ULA in December 2006 in a 50-50 joint venture with Boeing Co., ULA said in a statement Tuesday. Gass is retiring at the end of the year, according to ULA.

Despite Gass’s planned retirement, the abrupt nature of his departure has everything to do with the competition from SpaceX, something that every single article about this change at ULA noted.

The Dream Chaser test vehicle to fly again

The competition heats up: Sierra Nevada has announced that its Dream Chaser engineering test vehicle has been refurbished and will complete a number of manned and unmanned flight tests in the fall, with their schedule on track for a November 2016 orbital test flight.

“We will do between two and five additional flights. A couple will be crewed. As a result of the vehicle being upgraded, we will be flying our orbital flight software, which will give us about a year’s worth of advancement on the vehicle.” Flights are expected to last over a six- to nine-month period, he adds.

Sierra Nevada has also continued to expand its partnerships, both in the aerospace industry as well as with other countries. The first action is likely part of a lobbying effort to help convince NASA to choose it when it down selects its commercial manned program from three manned spacecraft to two later this year. The second action indicates that even if Sierra Nevada is not chosen by NASA, they plan to proceed to construction anyway to serve other customers.

Orion first test flight scheduled

NASA has set December 4 for the first test flight of Orion.

In related news, the Navy has successfully completed a splashdown recovery test of Orion.

I haven’t labeled these stories “The competition heats up” because I have serous doubts Orion or SLS will survive the next Presidential election, even if this test flight on a Delta 4 Heavy rocket is a complete success. And if you want to know why, just read the first article above. It lists the long troubled ten-year long history of this capsule, with the following punchline describing the schedule for further launches with the actual SLS rocket:

While the first SLS/Orion mission, known as EM-1, is still officially manifested for December 15, 2017 – internally that date has all-but been ruled out. Internal schedules shows EM-1 launch date as September 30, 2018, followed by the Ascent Abort (AA-2) test – required for crew launches – on December 15, 2019, followed by EM-2 on December 31, 2020.

I find also find it interesting that in describing the many problems Orion has had in development, the article fails to mention the cracks that appeared in the capsule that required a major structural fix. Nor does the article mention the ungodly cost of this program, which easily exceeds $10 billion and is at least four times what NASA is spending for its entire program to get three different privately built spaceships built in the commercial program.

Dragon launch abort tests scheduled

The competition heats up: SpaceX has scheduled its Dragon launch abort tests for November and January.

The Hawthorne, California-based company plans to conduct a pad abort test at Cape Canaveral Air Force Station, Florida, in November, followed by an in-flight abort test from Vandenberg Air Force Base in California in January, Garrett Reisman, SpaceX Dragon Rider program manager, said here Aug. 6 at the American Institute of Aeronautics and Astronautics Space 2014 conference.

In the pad-abort test, Dragon will be mounted to a mocked-up SpaceX Falcon 9 rocket and use its hydrazine-fueled SuperDraco thrusters to boost itself up and away from the pad, as it might need to do in the event of a major problem just before or during liftoff. The in-flight test will attempt to repeat the feat at altitude.

In related news, two former SpaceX employees who were terminated in July when the company laid off about 400 people in an annual restructuring of its workforce have sued the company for not giving them ample notice as required by California law.

The California law is pretty clear, which means these employees will likely win, which also sounds to me like a good reason to shift SpaceX’s entire operation to Texas and its new spaceport in Brownsville.

Congress applies pressure to ULA and the Air Force

Two congressional committees are holding up approval of a budget revision for the Air Force’s launch program because of concerns about cost overruns and the program’s dependency on a Russian rocket engine.

Such requests must be approved by each of the four congressional defense committees, and so far, the EELV proposal has won the support of only two. The Senate Appropriations Defense subcommittee and the House Appropriations Defense subcommittee have green-lighted the plan, while the House and Senate Armed Services committees have deferred approval, according to budget documents dated July 25 and July 31, obtained by Defense News.

[The Senate Armed Services Committee] (SASC) asked the Air Force to draw up a plan, by Sept. 30, “that leads to the production of a liquid rocket engine by 2019,” according to one of the documents, sent to Pentagon Comptroller Michael McCord by SASC Chairman Carl Levin, D-Mich.

Meanwhile, others legislators are questioning the program’s cost overruns. Though only hinted at in the article, this hold up is also related to SpaceX’s demand that the bidding for Air Force launches be opened up to competition.

China to build a new canal in Central America

The competition heats up: With approval from Nicaragua, China has inched closer to beginning construction of a new canal that would connect the Pacific and Atlantic oceans.

A month ago, a Nicaraguan committee approved Chinese billionaire Wang Jing’s project to create The Nicaraguan Canal. With a planned capacity to accommodate ships with loaded displacement of 400,000 tons (notably bigger than The Panama Canal), the proposed 278-kilometer-long canal that will run across the Nicaragua isthmus would probably change the landscape of the world’s maritime trade.

“The project is the largest infrastructure project ever in the history of man in terms of engineering difficulty, investment scale, workload and its global impact,” Wang told reporters, adding that with regard the project’s financing, which is around $50 billion, Wang seems quite confident, “If you can deliver, you will find all the world’s money at your disposal.”

Video of the Falcon 9 first stage doing a soft splashdown

Video taken from a chase plane during the July 14 Falcon 9 launch shows the first stage appearing from out of the low clouds, engines firing, vertical and ready for landing. The video, below the fold, also shows the stage slowing just before it hits the water, much like the test vehicles Grasshopper and Falcon 9R do.

Though SpaceX has already claimed their first stage had done this during the July 14 launch, this video proves it. All they need to do now to recover their first stage is to direct it to a land-based landing site.

Hat tip to Doug Messier and Parabolic Arc for this story.
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U.S./Russian owned launch company ILS cuts workforce by 25%

The competition heats up: Business loses because of its recent Proton launch failures, combined with strong market competition from SpaceX, today forced International Launch Services (ILS) to cut its work force by 25%.

The company is anticipating a launch rate drop from an average of 7 to 8 missions a year down to 3 to 4. The article also noted one more additional detail that will affect the future market value of Proton:

So far in 2014, the commercial satellites ordered have been mainly at the lighter end of the market for geostationary-orbiting telecommunications spacecraft. This follows a couple of years in which heavier satellites dominated.

Commercial Proton rockets are typically used to launch heavier satellites one at a time. The market’s move to lighter spacecraft has benefited Space Exploration Technologies Corp. of Hawthorne, California, whose Falcon 9 rocket has accumulated commercial orders; and also benefited Arianespace, whose Ariane 5 heavy-lift vehicle’s lower position is reserved for smaller satellites.

The weight of commercial satellites is almost certainly going to continue to drop in the coming years as technology improves and satellite companies work to reduce the cost to launch. In that climate, the Proton’s ability to put big commercial payloads into orbit will become a liability, not an asset. Ariane 5 has the same problem, in that it still needs a big payload for its upper position in order to make a launch cost effective.

Both Falcon 9, with its very low launch costs, and Russia’s new Angara rocket, with its modular design to handle all kinds of payload sizes, are better suited to this new competitive market.

SpaceX’s next commercial launch set for tomorrow

The competition heats up: Just three weeks after its previous commercial launch SpaceX is scheduled to put AsiaSat 8 into orbit at 1:25 am tomorrow.

If Tuesday morning’s launch goes well, SpaceX will follow it with another commercial launch just three weeks later, also for Asiasat.

The article above notes how this will be the first launch for Asiasat from the U.S. in more than a decade. They had switched to Russian launchers because of cost and the difficulties of working under U.S. security requirements. The security problems still remain, but might be solved if SpaceX builds its own private spaceport.

William Wade, AsiaSat president and CEO, is excited for the upcoming launches, but confirmed the company’s experience here has not been as easy as at other launch sites. Access to Cape Canaveral Air Force Station for roughly 60 employees, shareholders and customers now in town — most not U.S. citizens and many who are Chinese nationals – has been difficult. “That is proving to be somewhat cumbersome,” Wade said. “We have to go through all the security clearances, which is expected, but we are finding as a foreign company that it is a bit more difficult conducting our launches there.”

Russia outlines its space exploration plans for the next two decades

At a science conference in Moscow on Saturday the director of Russia’s Space Research Institute described in detail the future exploration plans for the Russian space program.

According to the story, Russia plans to return to the Moon and Mars with unmanned probes. He also described how the first missions will be in partnership with Europe, followed by Russian missions designed to test and prove the technologies. If these flights go well, in 2024 Russia will consider trying again with a repeat of the Phobos-Grunt mission that failed in 2012

This last detail is a change from previous reports that said Russia would launch Phobos-Grunt 2 in 2018. It is also consistent with much of the Russian program for the last two decades (as well as most of NASA’s own ambitious manned exploration program), where the agency makes bold announcements of future plans but somehow with each new announcement the dates for the actual launch have always been pushed back. The actual flight never seems to happen.

Don’t buy stock yet in that “impossible” space drive

The uncertainty of science and engineering: A physicist takes a close and skeptical look at the “impossible” space drive that NASA engineers discovered seemed to work. Key quote:

“All in all,” Lee concluded, “it will take a lot more information before we can judge whether the thrust is really a thrust or not.”

Read the whole article. They point out the areas of doubt and weakness, as well as the possibilities.

NASA confirms “impossible” drive

Life imitates science fiction: NASA engineers have confirmed the functionality of an “impossible” space thruster drive.

British scientist Roger Shawyer has been trying to interest people in his EmDrive for some years through his company SPR Ltd. Shawyer claims the EmDrive converts electric power into thrust, without the need for any propellant by bouncing microwaves around in a closed container. He has built a number of demonstration systems, but critics reject his relativity-based theory and insist that, according to the law of conservation of momentum, it cannot work.

According to good scientific practice, an independent third party needed to replicate Shawyer’s results. As Wired.co.uk reported, this happened last year when a Chinese team built its own EmDrive and confirmed that it produced 720 mN (about 72 grams) of thrust, enough for a practical satellite thruster. Such a thruster could be powered by solar electricity, eliminating the need for the supply of propellant that occupies up to half the launch mass of many satellites. The Chinese work attracted little attention; it seems that nobody in the West believed in it.

However, a US scientist, Guido Fetta, has built his own propellant-less microwave thruster, and managed to persuade Nasa to test it out. The test results were presented on July 30 at the 50th Joint Propulsion Conference in Cleveland, Ohio. Astonishingly enough, they are positive.

Since no one understands the physics that are producing the thrust, it is wise at this point to be very skeptical of these results. A lot more testing and experimentation will be necessary before this can be made practical.

However, if it is what they think it is, it will make it possible to turn sunlight into thrust, meaning that spacecraft will no longer need fuel, and will be able to go places much faster using the constant thrust this drive will provide.

Dream Chaser air frame unveiled

The competition heats up: Sierra Nevada and Lockheed Martin today unveiled the composite airframe that will be used for the Dream Chaser spacecraft.

Essentially this is the first major structural component of the actual spacecraft. Lockheed was chosen by Sierra Nevada as the subcontractor to build it because of that company’s extensive experience with composites. It also gets them bonus points in Congress by using this powerful well placed company with many employees in important Congressional districts.

Russia to conduct its very first cosmonaut rescue drills at sea

The Eastern division of the Russian Air Force, Pacific fleet, and space agency Roscosmos will hold joint exercises the first week in August to practice for the first time ever the water rescue of Russian cosmonauts and a Soyuz capsule.

It is obvious these exercises are in conjunction with the construction of the Vostochny spaceport in Eastern Russia. Any aborted manned launch from this site will end up landing in the Pacific, not on land as has happened twice from Baikonur. And since the Russians have never had a manned capsule splashdown in the ocean, they better practice this stuff now.

Another new launch company completes flight test

The competition heats up: Generation Orbit this week completed a test flight of its air launch rocket system for putting small payloads into space.

The flight was to test the handling and flight characteristics of the aircraft to be used to release the launchers.

The company is planning two different air-launched systems, one to put small payloads into suborbital space, another to put 100 pound payloads into orbit. In both cases they are targeting the science and educational community that builds cubesats and has been in desperate need of its own launch services for decades.

Vostochny Soyuz 2 launchpad nears completion

The competition heats up: The massive concrete launchpad structure for Russia’s Soyuz rockets at its new spaceport in Vostochny is now almost finished.

Nor is that the only thing getting built.

Also, official Russian TV showed the installation of giant cisterns for kerosene fuel, liquid oxygen and nitrogen gas at a nearly completed storage facility of the launch complex. The active construction of 12 residential buildings, of a kindergarden, of a boiler facility and of a water treatment plant was also continuing at the future space center. A new concrete-production plant, a power conversion station and a car park were reported approaching completion. During the summer, regular workforce was reinforced with 400 members of 22 student teams assembled at the site from 15 regions of the Russia, the local government said.

The head of Russia’s space agency also visited the site this week, demonstrating the government’s continuing strong commitment to get this new spaceport finished on time.

Update: In related news, sources in Russia’s Finance Ministry say that by 2016 the budget for Baikonur will be zeroed out, the money shifted entirely to running Vostochny. This is the first solid indication that Russia plans to abandon its historic Kazakhstan spaceport when the new spaceport is finished. Previously officials insisted that Russia was going to continue its partnership with Kazakhstan.

A new cheap rocket company

The competition heats up: A New Zealand company says it is building a rocket capable of launching cubesats into orbit for only $5 million.

Rocket Lab says it is building a carbon-composited launch vehicle –named Electron—which will send small satellites into earth’s orbit for five million U.S. dollars. The U.S. company, which is building the vehicle in New Zealand, expects the first to be ready next year and already has committed to its first 30 launch slots.

Though their low cost will once again increase the space launch customer base, they are not really in competition with any of the big players, who don’t really make their money launching cubesats. Instead, by focusing on the cubesat market, Rocket Lab is aimed at providing launch services to a niche that has, up until now, had no real launch services. If a university or small company wanted to launch a cubesat., they had to piggyback on a large launch.

SpaceShipTwo flies again

The competition heats up: For the first time in six months SpaceShipTwo completed a test flight today.

The article above is from NBC, which also has a deal with Virgin Galactic to televise the first commercial flight. It is thus in their interest to promote the spacecraft and company. The following two sentences from the article however clearly confirm every rumor we have heard about the ship in the past year, that they needed to replace or completely refit the engine and that the resulting thrust might not be enough to get the ship to 100 kilometers or 62 miles:

In January, SpaceShipTwo blasted off for a powered test and sailed through a follow-up glide flight, but then it went into the shop for rocket refitting. It’s expected to go through a series of glide flights and powered flights that eventually rise beyond the boundary of outer space (50 miles or 100 kilometers in altitude, depending on who’s counting).

Hopefully this test flight indicates that they have installed the new engine and are now beginning flight tests with equipment that will actually get the ship into space.

ISEE-3 engine restart fails but the private effort continues

After numerous tries, the private effort to put ISEE-3 back into its original orbit has failed.

We have completely accomplished all of our original goals except for one: firing the ISEE-3 propulsion system in a sufficient fashion to alter its trajectory. We did operate the propulsion system briefly so as to correct the spin of the spacecraft, and to start the trajectory correction maneuver. The propulsion system works fine. The problem is that there is no longer any Nitrogen pressurant left in its tanks to allow it to work.

36 years and more than 30 billion miles have taken its toll on the spacecraft’s propulsion system. We have exhausted every option to bring the engines online so as to conduct the correction maneuver required to place it in its planned orbit. Without the pressurant it just won’t work.

Have they given up? No! Though the spacecraft will remain in a solar orbit where maintaining communications will be difficult if not impossible, they are going to try anyway, and are even going to run another crowd-sourcing campaign to finance it.

Amazon’s 3D printshop opens

The competition heats up: Amazon has opened its first 3D-print shop, where customers can buy 3D printed products.

The store has launched with more than 200 print-on-demand designs. Users can customize items like earrings, pendants, rings and bobble head dolls using a special widget, before having the item 3D-printed and delivered. …

Although users of the store cannot upload and print their own designs, it is, as mentioned, possible to customize some of the available designs. Amazon has built a customization engine into the store, allowing for very simple changes to an item’s design, or more wholesale changes. Interactive 3D preview functionality is also provided, with which users can rotate an object and view it from any angle.

What does this story have to do with space exploration? Well, it marks the beginning of a major revolution in manufacturing that will change everything. And since 3D printing is going to be an essential need for future space explorers, having this new industry prosper and grow can only speed up the exploration and settlement of the solar system.

SpaceX launch schedule heats up

A close look at SpaceX’s launch schedule through the rest of 2014 calls for six Falcon 9 launches, including two before the end of August.

If the company is successfully in maintaining this schedule, they will end any doubts about their ability to transform the launch industry. Every other launch company will have to match their prices, or lose their customers.

One paragraph in the article does tell us that there are limits to the re-usability of the Falcon 9 first stage, even if they do succeed in bringing it back safely to a vertical landing on land.
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Commercial communications satellites for Mars?

The competition heats up? NASA is considering a different commercial approach for providing communications to and from its Mars probes.

The purpose of NASA’s request for information, or RFI, released July 23 “is to explore new business models for how NASA might sustain Mars relay infrastructure, consisting of orbiters capable of providing standardized telecommunication services for rovers and landers on the Martian surface, in the Martian atmosphere, or in Mars orbit,” according to a posting on the Federal Business Opportunities website.

According to the post, NASA will use information it receives from respondents to inform its future Mars exploration strategies, but the agency has not decided to pursue a commercial interplanetary telecom initiative. “We are looking to broaden participation in the exploration of Mars to include new models for government and commercial partnerships,” said John Grunsfeld, associate administrator of NASA’s science mission directorate, in a statement. “Depending on the outcome, the new model could be a vital component in future science missions and the path for humans to Mars.” [emphasis mine]

It is important to highlight the fact that NASA has not yet made a decision on this issue. The best thing the agency could do, in my opinion, would be to step back, design nothing, but let private companies bid on providing the service. The expertise at many of the private satellite companies providing communications efficiently and inexpensively to private customers worldwide would easily provide NASA better communications at Mars for less money.

In other words, like manned flight and cargo delivery to ISS, NASA should simply become a customer, and let private companies build and own the products that NASA buys.

SpaceX scores first in its suit against the Air Force

A federal judge has denied the motion of the Air Force and ULA to dismiss SpaceX’s suit against their block buy launch contract that excludes competition from any other company.

The judge also required the parties go to mediation to settle their differences. Both rulings give added weight to SpaceX’s main complaint, that the company as well as others should have the right to compete for this Air Force launch work.

Sierra Nevada signs deal with Japan

The competition heats up: Japan has signed a development agreement with Sierra Nevada in connection with its Dream Chaser manned spacecraft.

I was also tempted to preface this post with the phrase, “Who needs NASA?” Sierra Nevada has a viable product that can get humans into space cheaply. Several countries, Germany, now Japan, want to get their own citizens into space, and have realized what a bargain Dream Chaser is. Sierra Nevada is taking advantage of this demand to sell its product worldwide. If Congress decides to defund them, or NASA decides not to pick them to continue development, they very clearly intend to build the ship anyway. It just won’t be used to put American astronauts into space.

Falcon 9 soft lands on water

SpaceX claimed in a press release on Tuesday that it had successfully completed a soft splashdown of the first stage of its Falcon 9 rocket in its launch earlier this month.

Video below the fold. The quality is not great because of a buildup of ice on the camera, but it does show they were able to restart the engines twice after separation. It also shows the landing legs deploy just before the stage hovers above the water.
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