Postgraduate plug-n-play cubesat manufacturers ship their first product

The company for cheaply mass-producing cubesats and their components — formed by two brothers while attending college last year — has shipped its first product.

RadioBro, the company founded by Mark and Eric Becnel, reached its first product milestone with a mini-satellite communications transceiver. “We prototyped it in June and did a production run,” says Mark Becnel, company president, who is also finishing up his aerospace engineering master’s degree at UAH. His brother, Eric, who is RadioBro vice president and chief engineer, graduated in 2013. “We accomplished some pre-sales and then did a full run of 100 units,” Becnel says. The MiniSatCom is offered in a variety of kits.

They now are developing a cubesat core that

will save cubesat developers the six months to two years of development time that’s normally required to make a disparate stack of various products work together to serve the same function, Becnel says. If the cubesat is built to generally accepted standards, the core will be plug and play, he says.

These guys have the right idea for space development. Instead of looking for jobs with other companies or NASA, they found a need in the aerospace industry and are filling it, cheaply and efficiently and thus saving everybody time and money. The result: They make money themselves selling their product.

Europe agrees to build Ariane 6

The heat of competition: Faced with a stiff challenge from SpaceX, the European partners in Arianespace have worked out a deal to replace the Ariane 5 rocket with Ariane 6.

The official announcement will be made in next few days, but with Germany agreeing to the French proposal, the partnership can now proceed.

The result will be a government rocket which will likely only launch government payloads, since it will likely also cost too much to compete with SpaceX and the other new lower cost commercial companies like Stratolaunch, now developing in the U.S.

Chinese spacecraft reaches L2

The service module for China’s test lunar probe, that circled the Moon before returning to Earth, has reached L2 as planned.

As of Friday, the service module had been flying for 28 days, and was 421,000 kilometers away from Earth and 63,000 km from the moon. All experiments are going well. The service module was separated from the return capsule of China’s test lunar orbiter, which returned to Earth on Nov. 1 after circling the moon in its eight-day mission launched on Oct. 24.

…After two orbital transfers, the service module re-entered the elliptical orbit with an apogee of 540,000 km and a perigee of 600 km. During the flight, the service module again performed orbital transfer actions twice, and flew along the pre-set Earth-moon transfer orbit. On Nov. 23, it reached the perilune and with the lunar gravity it was able to undertake the orbit maneuver to fly to the L2 point.

This is brilliant management. They not only test return-to-Earth capability, they practice flying a robot ship in deep space, doing complex orbital maneuvers. In addition, depending on the equipment on the service module, they get a cheap unmanned probe for observing the near lunar environment.

Safely landing the Falcon 9 first stage on the next launch

The competition heats up: The website SpaceFlightNow takes a close look at SpaceX’s effort on the next Falcon 9 launch on December 16 to recover the rocket’s first stage.

Musk estimates a 50% chance of success on this launch. Though I think his estimate is reasonable, I also think that this number is a testament to the skill and success of his company. Imagine: in less than three years, since Musk first proposed the idea of landing the first stage vertically, they have come so close to doing it! NASA certainly couldn’t have moved that fast. Neither could most of the experienced launch companies like Arianespace, Boeing, Lockheed Martin, or Russia.

Instead, it takes a new company, a fresh outlook, and freedom to change the world. Who would have guessed?

Proton launch postponed

The heat of competition: Russian engineers have scrubbed Friday’s commercial Proton launch due to a gyro issue with the rocket’s Briz upper stage.

They have begun to destack the rocket to get at the upper stage in order to repair the problem, with the new launch date expected to be no earlier than mid-December.

The problem once again raises questions about the quality control generally within the Russian aerospace industry and specifically in the companies that build Proton and its upper stage. At the same time, it is a good thing they spotted the problem before launch, allowing them to correct it. That is what a company with good quality control does.

First 3D part manufactured in space

Astronauts on ISS have used a 3D printer, shipped to the station on the last Dragon flight, to print the first item ever manufactured in space.

“Everything worked exactly as planned, maybe a little better than planned,” Kemmer told NBC News. He said only two calibration passes were needed in advance of the first honest-to-goodness print job, which finished up at 4:28 p.m. ET Monday and was pulled out of the box early Tuesday. “It’s not only the first part printed in space, it’s really the first object truly manufactured off planet Earth,” Kemmer said. “Where there was not an object before, we essentially ‘teleported’ an object by sending the bits and having it made on the printer. It’s a big milestone, not only for NASA and Made In Space, but for humanity as a whole.”

The part made was a faceplate for the printer itself. This printer is a demonstration project, launched to test the engineering and to see how 3D printing operates in weightlessness. Eventually the goal is to have most of the spare parts on a interplanetary vehicle manufactured in space in this manner, using a supply of standard material, called feedstock, that would be much cheaper to ship from Earth.

Italy’s legislature rejects additional funding for space

The Italian legislature has refused to add an additional $250 million to the budget of its space program, money requested to help pay the country’s share in the development of Arianespace’s next generation commercial rocket, Ariane 6.

The money was also needed for several other ESA space projects. Not having it puts a question mark on Italy’s future in space. The article also illustrates how the committee nature of Europe’s cooperative space effort makes it almost impossible for it to compete in the commercial market.

Cygnus on Falcon 9?

The heat of competition: Industry rumors now suggest that Orbital Sciences’s first choice for launching its next ISS freighter Cygnus is SpaceX’s Falcon 9.

The articles offers this explanation for why Orbital is favoring its chief competitor:

While flying on a competitor’s launch vehicle might be viewed as awkward, the decision could boil down to one simple determining factor – cost. It has been estimated that a flight on a F9 would set a customer back $62 million. By comparison, United Launch Alliance’s (ULA ) Atlas V 401 launch vehicle, a booster with similar capabilities to the F9, costs an estimated $100 million per mission. Moreover, SpaceX has a proven track record with the Falcon 9.

All true, but I can think of two more reasons SpaceX is the top choice.
» Read more

Kickstarter campaign to fund lunar probe

The competition heats up: A private consortium of scientists and entrepreneurs is planning to fund its unmanned lunar lander with a Kickstarter campaign followed by private sales..

The mission is raising initial development funding through Kickstarter, the crowdfunding platform. Following the initial public phase the remaining funding requirements will be met through sales of ‘digital memory boxes’ in which donors can have their biographies recorded and taken to the Moon. These will also include a strand of hair so that their DNA can exist in space. The team has claimed that around one per cent of the global population who can afford a memory box will buy one. Also included in the time capsule will be record of life on Earth. The archive will include a record of human history and civilisation to date alongside a species database showing the biodiversity of animals and plants.

This is essentially a UK project, backed by the government but with little funding. They hope to launch in 2024, with two missions planned, the first to drill into the lunar soil and the second to bring back samples.

SpaceX vs Arianespace, according to the TV industry

The heat of competition: A television industry trade journal looks at Arianespace’s future plans and finds them wanting, when compared to SpaceX.

Compare that [SpaceX’s] success with the money that’s been poured into Arianespace, and the lack of progress (perhaps wholly understandable when being managed by a Euro-committee!). Ariane’s mid-way ME version (for Midlife Extension) has been on the drawing board since 1995. And at a considerable investment, and for an initial scheduled flight of only 2017-2018.

The Ariane-62/64 concept calls for as much of the “ME” design to be incorporated into the 62/64 versions. But the planned launch of the first A-62 is not for some time; some observers suggest at best 2021-22. That’s more than 20 years of planning, development and immense costs.

Read the whole thing. It illustrates the almost impossible challenge faced by Arianespace — a company designed by a committee of nations and run to distribute funding as widely as possible to those nations. For that company to successfully reshape its approach quickly so that it can successfully compete with SpaceX seems quite unlikely, and will likely result in Arianespace evolving into Europe’s government launch service, with the commercial market shifting back to the U.S.

Update on Russia’s proposed new space station project

Another article has been published in Russia describing the possibility of that country pulling out of ISS and building its own space station, as soon as 2017.

My impression of these stories is that the Russian government is considering taking the modules it has been slowly building for ISS and instead using them to assembly an independent station orbiting the Earth at an almost polar orbit, thereby giving them a much more complete view of their own country as well as the rest of the world.

Falcon Heavy launchpad work begun

The competition heats up: SpaceX has begun the construction work necessary to convert the launchpad it will use at the Kennedy Space Center for its first test flight of the Falcon Heavy rocket, now scheduled for summer 2015.

Most of the current work appears to be taking place on the perimeter area of the pad, with the construction of a hanger building – known as the Horizontal Integration Facility (HIF) – that will house the Falcon Heavy rocket and associated hardware and payloads during processing. During rollout, the Falcon Heavy will be transported atop the Transporter Erector (TE), which will ride on rails, up the famous 39A ramp that once saw Space Shuttle and Apollo stacks arrive via the Crawler Transporters.

The July launch date is considered preliminary and a target date only and is of course subject to change.

Japanese investor sues Excalibur Almaz

The billionaire investor in the company Excalibur Almaz is suing the lawyer in charge for fraud.

Using the $49 million the billionaire invested, the lawyer purchased several Soviet-era capsules and a Almaz space station module from the Russians, claiming they would use this equipment, once refurbished, to establish a commercial space company. What the lawyer, Art Dura, did not tell anyone was, as the lawsuit explains:

“The purchase contracts had to be approved by the Russian government, and unbeknownst to plaintiff … expressly excluded the right to modify the Russian hardware, thus relegating it to display uses only! The items were only museum pieces, a secret Dula would keep until well after he acquired control of plaintiff’s investment.”

Dula’s vehicle for the scheme was Excalibur Almaz Limited, an entity he set up in the Isle of Man, into which he transferred Horie’s $49 million investment, according to the complaint.

What I find amazing is that the company, Excalibur Almaz, also put out a lot of press releases describing how they were going to use this Russian equipment as part of their space effort. I reported on these releases myself. That Dura was able to keep the contract terms secret, that even the Russians didn’t publicly protest his false statements, is most interesting. Apparently, the Russians were glad to take his money and even help with the fraud, by not revealing the truth when Dura made public claims that were impossible according to the contract.

This story illustrates one of the less obvious investment risks inherent in a new industry such as commercial space. Not only can vehicles crash and burn, there are also a lot of con artists out there willing to take advantage of naive individuals who are so passionate about space exploration that they don’t look closely at what they are doing.

China’s struggle to compete with SpaceX

This Aviation Week story provides a detailed update on China’s effort to build a new family of Long March rockets that are less expensive to operate and can effectively compete with SpaceX.

Two main take-aways from the article. First, the first flight of the Long March 7, a direct competitor with the Falcon 9, has been seriously delayed. Originally expected to fly in 2013, that first flight has apparently been pushed back to 2015.

Second, even with extensive cost savings, the Long March 7 will still cost a customer more than a Falcon 9, $70 million vs $61 million.

Alternative rockets and 2015 launch dates for Cygnus

The heat of competition: Orbital Sciences has pinpointed available launch slots and alternative rockets for getting Cygnus into orbit in 2015.

[Orbital CEO David] Thompson said Wednesday the company has narrowed its options to three launch providers which have openings as early as the second quarter — between April 1 and June 30 — of next year. Two of the launch providers are based in the United States. Orbital could also launch Cygnus missions with a European-based company, Thompson said. The contractors under consideration are presumably United Launch Alliance, SpaceX and Arianespace.

Unlike Virgin Galactic’s claims in my previous post, I find Thompson’s prediction here quite likely. His main problem is not technical but political. He has to convince his competitors to help him, and this story is his first shot across the bow in that negotiation. By making these facts public, Thompson applies pressure on these other companies to agree. And though the request is unstated, he is also enlisting NASA’s aid, since the agency is certain to back him in this negotiation and apply its clout in his favor.

Virgin Galactic vows to fly again by April

The heat of competition: During a press tour of its Mojave facilities this week Virgin Galactic’s CEO revealed that the company expects to begin flying its replacement to SpaceShipTwo by April.

George Whitesides, the company’s chief executive, said construction of the second spaceship is already 65 per cent complete. Like its doomed predecessor, Enterprise, the new spaceship’s name is a tribute to both Nasa and Star Trek. It will be called SS Voyager, the Sunday Times reports.

Whitesides also said that LauncherOne, designed to put very small payloads into orbit, is 18 months away from its first flight.

I hope this predictions are true, but coming from Virgin Galactic I think I can be forgiven if I am very skeptical. Nonetheless, in referring to the new ship I will make it a policy to call it Voyager from here on out to distinguish it from the first ship.

Bringing Dream Chaser home

The competition heats up: At an space industry conference this week Sierra Nevada outlined the ability of Dream Chaser to land at almost any airport, including the many financial and safety advantages of that flexibility.

The story notes that because Dream Chaser would not need an unusually long runway, it could land at most airports. Also, because it would have no hazardous materials on board, removing it from the runway after landing would be simple and straightforward. You would simply tow it away. The biggest advantage of this, howevr, is that if the spacecraft was docked at ISS and there was an emergency that required immediate evacuation, bringing Dream Chaser and its passengers home to a runway will be possible any time.

This presentation is part of Sierra Nevada’s sales effort to find new backers for their spacecraft, now that NASA has begged out. I think they make a good sales pitch. I hope someone with money agrees.

Solid rocket motors for American rockets?

The competition heats up: Even as ULA and Blue Origin begin work building an American engine to replace the Russian engines on the Atlas 5 rocket, ATK is offering its solid rocket motors for both Atlas 5 as well as Antares.

The company’s sales pitch is that they can get their product ready faster and cheaper. And since they are merging with Orbital Sciences anyway, I will not be at all surprised if Antares ends up with ATK solid rocket motors for its first stage.

As for Atlas 5, this sales pitch is actually aimed at Congress, which could step in and force ULA to buy ATK motors instead of Blue Origin’s new engine, even if this switch is against the wishes of ULA. As foolish as this might seem, the politics of pork (ATK provides more jobs than Blue Origin) could make it happen.

A pause in investment commitment to Virgin Galactic

The heat of competition: Virgin Galactic’s Arab investors have decided to hold off further commitment to the project until the investigation of the SpaceShipTwo crash is completed.

The backing of deep-pocketed Aabar Investments, run by the Abu Dhabi government, may be crucial to Virgin Galactic as it struggles to recover from the accident, which killed one test pilot and left another seriously injured. “As an investor, Aabar is concerned of course. It is a challenge – nothing can be decided until investigations are over,” the source said, declining to be named because of the sensitivity of the subject. “For now, it is a wait-and-watch situation.” Asked if Aabar was still committed to Virgin Galactic, the source said only: “There is time to make an assessment of the future strategy.”

This is hardly a surprise. Nor does it guarantee an end to Richard Branson’s company. What it signals is a recognition that Virgin Galactic has had a serious problem and must demonstrate that it can fix that problem before it will regain the trust of its investors.

Former SpaceX employee arrested

A former SpaceX employee has been arrested for operating one of the largest drug marketplaces on the dark part of the web.

It appears he must have spent a lot of his time at SpaceX designing and operating a dark web website where people could go to buy illegal drugs. It also appears that this might have contributed to SpaceX’s decision to fire him during SpaceX’s most recent employee purges.

I must say that I find this story very sad. The guy gets a job at one of the premier cutting edge companies in the world where he can help that company build rockets that will take humans to the stars, and what does he do with his time? He creates a webpage to sell illegal drugs.

Second SpaceShipTwo almost ready for flight

The heat of competition: Virgin Galactic today released hanger photos of the almost finished second SpaceShipTwo.

Even as the investigation into the fatal breakup of Virgin Galactic’s SpaceShipTwo rocket plane continues in Mojave, California, the next SpaceShipTwo is more than halfway complete in a Mojave hangar — and is expected to start going through tests on the ground and in the air next year.

Virgin Galactic’s manufacturing subsidiary, The Spaceship Company, has been working on the plane for two and a half years. It’s variously known as SpaceShipTwo Tail No. 2 or N202VG, and it’s part of Virgin Galactic plan to have a fleet of five SpaceShipTwo rocket planes and two WhiteKnightTwo carrier planes.

This story is a great example of the public relations genius of Richard Branson. Even with the pieces of SpaceShipTwo still being picked up on the ground he finds a way to sell his company positively to the world. They not only intend to continue their effort, they have the ship to prove it!

Turbopump failure in first stage engine eyed for the Antares launch failure

The investigation into the launch failure of the Antares rocket one week ago is now focusing on the turbopump in one of the rocket’s first stage engines.

“The Investigation Board (AIB) is making good progress in determining the primary cause of last week’s failure. A preliminary review of telemetry and video data has been conducted and substantial debris from the Antares rocket and its Cygnus payload has been collected and examined,” noted Orbital on Wednesday. “While the work of the AIB continues, preliminary evidence and analysis conducted to date points to a probable turbopump-related failure in one of the two Aerojet Rocketdyne AJ26 stage one main engines. As a result, the use of these engines for the Antares vehicle likely will be discontinued.”

It was later noted that the AJ-26 could still be used if they were proven to be completely flight-worthy.

If Orbital Sciences decides to completely cease using the Russian engines, it could mean a very significant delay before they can launch again, maybe several years. If they do that, I expect them to face contract penalties from NASA for the failure to deliver cargo to ISS on a reasonable schedule. It will also mean that their chances of winning a second contract will go down significantly.

They need to replace the engine, but they also need to keep launching. The article as well as a company press release today describes how they are exploring other launch vehicles, including the Falcon 9, to launch Cygnus, but I see no reason for them to completely abandon the Russian engines immediately. What they need to do is find what failed, fix it in the remaining engines, and keep flying while they scramble hard to replace the engine entirely.

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