Orbit Fab to offer orbital depot for refueling hydrazine fuel in satellites

Capitalism in space: Orbit Fab is now offering to launch for satellite customers an orbital hydrazine fuel depot, essentially a “gas station” in space, that can be used to refill that fuel on geosynchronous satellites.

Orbit Fab, a startup developing infrastructure for in-space refueling of spacecraft, will start offering hydrazine for satellites in geostationary orbit as soon as 2025 at a price of $20 million.

The company announced Aug. 30 its plans to start offering refueling services for GEO spacecraft using a depot and “fuel shuttle” spacecraft. That depot will also be able to support spacecraft such as servicing vehicles that can travel to the depot for “self-service” refueling.

At the $20 million price announced by Orbit Fab, the company would provide up to 100 kilograms of hydrazine. It’s the first time that the company has set a price for providing fuel, a move it says it made to help potential customers better understand the economics of refueling.

The depot would be placed in orbit slightly above that of geosynchronous satellites. A shuttle robot would dock with it, obtain the fuel, and then fly to a customer’s satellite, dock and refuel it. If that shuttle is built by Orbit Fab, the customer’s satellite will need the company’s standard refueling port. For geosynchronous satellites without that port, Orbit Fab is willing to partner with other orbital refueling and satellite servicing spacecraft, such as Northrop Grumman’s and Astroscale’s repair robot satellites.

This plan has several firsts. It is the first to offer a price for a specific amount of fuel. It also appears to be the first to refuel the hydrazine in satellites. Finally, it illustrates the on-going compartmentalization of the satellite servicing industry. Some companies are making tugs. Some are launching repair robots. Others are making robots to remove space junk. And Orbit Fab is going to build fuel stations where everyone else can get fuel.

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SpaceX launches another 46 Starlink satellites into orbit

Capitalism in space: Using its Falcon 9 rocket, SpaceX tonight successfully placed another 46 Starlink satellites into orbit, launching from Vandenberg Space Force Base.

The first stage successfully completed its seventh flight, landing on a drone ship in the Pacific. The two fairings also completed their third flight.

The leaders in the 2022 launch race:

39 SpaceX
33 China
11 Russia
6 Rocket Lab
5 ULA

American private enterprise now leads China 54 to 33 in the national rankings, and the entire world combined 54 to 51.

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Astra gets contract to provide engines to OneWeb satellites

Capitalism in space: Astra, the startup rocket company that recently announced a cessation in launches, has won a contract to provide engines used by OneWeb satellites to maneuver in orbit.

he Astra Spacecraft Engine was designed by Apollo Fusion, which Astra acquired last year. It is an electric Hall engine and has been used by York Space Systems, Spaceflight’s Orbital Transfer Vehicle (OTV) Sherpa-LTE, and a U.S. Air Force intelligence satellite. Astra signed a deal earlier this year to supply the engines to LeoStella.

In retrospect, the purchase by Astra of Apollo last year was a signal that the company might be shifting its gears away from rocketry, at least in the short term. This contract, along with the others won by Apollo before Astra bought it, provides Astra a survival profit stream even as it has leaves the rocket launch market while attempting to develop its proposed larger Rocket-4. Whether it can resume launches eventually remains somewhat doubtful, as a number of new rocket companies should become operational in the interim, making that smallsat launch market very crowded.

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August 29, 2022 Quick space links

Courtesy of BtB’s stringer Jay:

As I’ve said numerous times, I’ll believe this engine is a flight engine when I see it in flight.

The link goes to the research paper from the Beijing Institute of Space Mechanics and Electricity, which is in Chinese except for the abstract. This tweet highlights the “leg deploying test and full-scale landing impact experiment” from that paper.

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SpaceX launches 54 Starlink satellites into orbit

Capitalism in space: SpaceX tonight used its Falcon 9 rocket to put another 54 Starlink satellites into orbit.

The flight’s fairings completed their third flight. The first stage successfully completed its second flight, landing on a drone ship in the Atlantic. That stage however had an interesting first flight:

Known as B1069, the booster was damaged during recovery on a drone ship Dec. 21 after launching its first mission, sending a Dragon cargo ship toward the International Space Station. The rough recovery damaged the rocket’s engines and landing legs, causing the rocket to return aboard the drone ship to Port Canaveral on a tilt. The damage forced SpaceX and NASA to switch to a backup Falcon 9 booster for the launch of four astronauts to the space station in April. That launch was originally supposed to use B1069, which has been refurbished with new engines and other components.

In the past, rocket companies and NASA would have automatically thrown out this stage after being damaged. SpaceX however now treats these first stages like airplanes, repairable for reflight, even if damaged. Tonight’s flight proved the robustness of this strategy, and it did it carrying the most mass of any previous Falcon 9 launch.

The leaders in 2022 launch race:

38 SpaceX
33 China
11 Russia
6 Rocket Lab
5 ULA

American private enterprise now leads China 53 to 33, and the entire world combined 53 to 51.

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Federal court rejects lawsuit by Dish/Viasat against Starlink

A U.S. appeals court has rejected a lawsuit by Starlink competitors Dish and Viasat that had claimed a plan by SpaceX to deploy some satellites in a lower orbit would have “potential environmental harms when satellites are taken out of orbit; light pollution that alters the night sky; orbital debris; collision risks that may affect Viasat; and because ‘Viasat will suffer unwarranted competitive injury.'”

This decision was the second time the courts have rejected this lawsuit, which by Viasat’s own words above is expressly designed mostly to block a competitor, not protect the environment or reduce space junk.

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Starliner manned launch delayed until 2023

NASA and Boeing yesterday announced that the first manned flight of a Starliner capsule has been delayed again, and will not occur before February 2023, at the earliest.

This delay is in order to fix the various thruster problems that occurred in the second unmanned demo flight in May 2021, dubbed OFT-2.

Nappi said some “debris-related conditions” likely caused those thrusters to shut down, but later noted that is their best estimate since the OMAC thrusters are in a service module that burns up on reentry and is not recovered. “We do not know where the debris may have come from,” he said. “The bottom line is that it looks to be the leading root cause, and we’ve eliminated that by looking at the CFT vehicle and making sure that there’s absolutely no debris in the system.”

Several reaction control thrusters also shut down during the mission, which Nappi said was likely due to low inlet pressures and can be addressed with a “tweak in timing and tolerances” in software. High pressures in a thermal control loop noticed in the mission were linked to filters that engineers determined are not needed and can be removed. A guidance system on the spacecraft called VESTA worked well but generated more data than the flight software could handle, requiring changes to the software. [emphasis mine]

The highlighted words indicate once again that there are quality control problems at Boeing. For any “debris” to get into the thrusters without notice means someone at some point wasn’t doing things right.

SpaceX and Boeing got contracts to fly humans on their commercial capsules at the same time, in 2014. SpaceX began those flights in 2020, about three years behind schedule, mostly due to NASA-imposed delays. Boeing has still not flown, with almost all its delays resulting from company failures, almost all of which were uncovered during the two unmanned demo flights in 2019 and 2022.

Hopefully, the company will finally get the last kinks from the system before next year’s flight. In the meantime its inability to get this job done on time has meant it has lost a lot of commercial business, all of which went to SpaceX.

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T-Mobile and Starlink to team up

SpaceX and T-Mobile today announced that sometime next year T-Mobile cell phones will use the Starlink satellite constellation to fill in any dead zones in its cell coverage.

T-Mobile says it’s getting rid of mobile dead zones thanks to a new partnership with SpaceX’s Starlink satellite internet, at an event hosted by T-Mobile CEO Mike Sievert and Elon Musk. With their “Coverage Above and Beyond” setup, mobile phones could connect to satellites and use a slice of a connection providing around 2 to 4 Megabits per second connection (total) across a given coverage area.

That connection should be enough to let you text, send MMS messages, and even use “select messaging apps” whenever you have a clear view of the sky, even if there’s no traditional service available. According to a press release from T-Mobile, the “satellite-to-cellular service” will be available “everywhere in the continental US, Hawaii, parts of Alaska, Puerto Rico and territorial waters.” The service is scheduled to launch in beta by the end of next year in “select areas,” and Sievert says he hopes it will someday include data.

The system will require Starlink’s second generation satellites, which right now also require SpaceX’s big Starship for launch. Once operational however it will work on the cell phones customers already own.

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Indian research project for China’s space station threatened by Chinese-India military conflict

A science instrument from India, slated to fly on a Chinese rocket to China’s Tiangong-3 space station, is now threatened by the military tensions between the two nations.

The project, called Spectrographic Investigation of Nebular Gas (SING), also involves collaboration with the [India] Institute of Astronomy [IIA], Russian Academy of Sciences, and has been designed and developed by research students at the IIA. The plan is to have it ready by the year end so that it can be launched in the summer of 2023. Though the plan is on schedule, scientists at the IIA are now consulting with the Indian Space Research Organisation (ISRO) as well as the Ministry of External Affairs (MEA) on whether they are in the clear to go ahead with the project.

Chinese and Indian troops have been engaged in a prolonged stand-off in eastern Ladakh. The two sides have so far held 16 rounds of Corps Commander-level talks to resolve the stand-off, which erupted on May 5, 2020, following a violent clash in the Pangong lake area.

It appears the Indian government is having second thoughts about this cooperative project. After decades of naive trust in the communists from both Russia and China, it seems India has finally realized the communists really have little interest in helping India, being more focused on using it for good PR while it steals Indian technology. Moreover, India now realizes that China has become a dangerous neighbor, willing to use its newfound power violently at the border between the two countries.

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SpaceX remounts Superheavy prototype #7 on launchpad

Superheavy #7 lifted onto launchpad

Capitalism in space: Using its giant launch tower crane that Elon Musk has dubbed Mechazilla, SpaceX engineers yesterday remounted the seventh Superheavy prototype onto the orbital launchpad in preparation for more engine tests leading to its first flight.

Booster 7 has been atop this launch mount before. Earlier this month, SpaceX conducted two “static fire” tests with Booster 7, firing the vehicle up while it remained attached to the mount.

Both of those tests — which occurred on Aug. 9 and Aug. 11, respectively — lit up just a single Raptor engine (apparently, a different one each time). And Booster 7 wasn’t fully outfitted at the time, sporting just 20 of its 33 engines (opens in new tab) (the vast majority of which stayed dormant during the tests).

After the Aug. 11 test, SpaceX lifted the Super Heavy prototype off the mount and hauled it back to a processing bay at Starbase. Technicians installed the remaining 13 Raptors and got it ready for Tuesday’s move back to the pad.

The picture above was sent out by Musk on his Twitter feed. Note the number of engines at the base. The tower itself, acting as a crane, has also simplified and speeded up operations. SpaceX can now quickly move the rocket back and forth from the assembly building, without the need of separate cranes.

The company is still targeting early September for the first orbital launch, though it also still needs to stack Starship prototype #24 (seen in the background) on top of Superheavy, and then do more tests.

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Two Chinese pseudo-companies pursuing suborbital tourist market

Link here. One company is apparently copying Blue Origin’s New Shepard, though its capsule’s exterior looks more like a copy of SpaceX Dragon capsule.

The other company however is doing something very unusual for a Chinese space operation. It appears to be designing something original, not a copy of some American achievement.

Space Transportation’s goal is to develop a suborbital spaceplane capable of carrying tourists on suborbital flights. The winged system is very different from Virgin Galactic’s SpaceShipTwo suborbital vehicle, which is currently in flight test.

A larger Space Transportation vehicle would be a high-speed transport that would fly between distant locations on Earth in less than two hours.

…The company released very little information about the six launches it conducted this year. It’s not even clear where the flights took place, although Wikipedia indicates they might have been conducted from the Jiuquan Satellite Launch Center.

If successful, Space Transportation will have have done something almost unprecedented for China, building something from an entirely original design.

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