Update on what SpaceX learned about Starship’s tiles during the 10th test flight

Superheavy after its flight safely captured at Boca Chica
Superheavy after the October 2024 flight,
safely captured during the very first attempt

Link here. The update comes from a presentation given this week by Bill Gerstenmaier, SpaceX’s executive in charge of build and flight reliability, at the American Astronautical Society’s Glenn Space Technology Symposium in Cleveland.

Lots of new details. First, almost no tiles fell off during this flight. More significant, they found that the use of metal tiles won’t work. They tested three, and found that “The metal tiles… didn’t work so well.”

Gestenmaier also outlined how the flight provided the necessary data for sealing the gaps between the tiles better.

Gerstenmaier pointed to a patch of white near the top of Starship’s heat shield. This, he said, was caused by heat seeping between gaps in the tiles and eroding the underlying material, a thermal barrier derived from the heat shield on SpaceX’s Dragon spacecraft. Technicians also intentionally removed some tiles near Starship’s nose to test the vehicle’s response.

“It’s essentially a white material that sits on Dragon and it ablates away, and when it ablates, it creates this white residue,” Gerstenmaier said. “So, what that’s showing us is that we’re having heat essentially get into that region between the tiles, go underneath the tiles, and this ablative structure is then ablating underneath. So, we learned that we need to seal the tiles.”

They hope to do the 11th test flight in October, repeating the same suborbital configuration of previous flights, using the same version 2 of Starship. The plan will then be to follow up with a first suborbital flight of version 3 in 2026, followed quickly by orbital flights. During one of those orbital flights they will also try to do a chopstick catch of Starship. They also hope to do the first refueling tests next year.

All in all, it appears the test program is proceeding as hoped, and is about to accelerate significantly.

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Croatian startup moves up the launch date for two subscale returnable capsules

The Croatian startup Genesis Space Flight Laboratories (Genesis SFL) has now accelerated the development of its orbital returnable capsule for manufacturing in space, moving up the launch date for its first two subscale demonstrator capsules from 2027 to 2026.

Initially planned for 2027, the missions were moved forward after Genesis SFL announced on 9 September that it had secured earlier slots with an as-yet-undisclosed launch provider.

Speaking to European Spaceflight, Genesis SFL CEO Bence Mátyás explained that the company’s GEN-1 and GEN-2 demonstrators will likely be the smallest reentry capsules ever flown, comparable in size to picosatellites. Despite their diminutive size, the capsules will be capable of remaining in orbit for approximately six months before performing reentry procedures, a capability made possible by the use of a host satellite [essentially the service module] also under development by the company. Once on a reentry trajectory, the capsule will separate from its host satellite and deploy a mini-parachute and antenna to enable recovery following a splashdown.

If these demonstrators succeed, the company plans to scale up later GEN capsules step-by-step, eventually matching and even exceeding those of companies like Varda.

The returnable capsule industry appears at the moment to be bursting with new companies. In the U.S. we have Varda, Inversion Space, Sierra Space, and even SpaceX using Starship. In Europe — in addition to Genesis in Croatia, we have The Exploration Company in France, Atmos in Germany, PLD in Spain, and Space Cargo in Luxembourg. And I am certain there are others that I am missing.

Very clearly the investment community sees big profits in using orbital capsules to manufacture products for later sale on Earth.

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Rather than streamline red tape, a UK government committee proposes it should fund its space industry directly

Proposed spaceports surrounding Norwegian Sea
Proposed spaceports surrounding Norwegian Sea

In a move that will do nothing to solve the red tape that has stymied the spaceports in Scotland as well as the launch industry in the United Kingdom, a Scottish government committee has concluded that the solution is for the UK government to become a direct investor in its space industry, increasing funding to both its spaceports and any launch companies that wish to use them.

The Scottish Affairs Committee heard from a number of experts and figures involved in the space industry. Professor Malcolm Macdonald, of Strathclyde University, said the UK had not always sustained its “first-mover” advantage in the space launch sector.

The report’s conclusion stated: “It is clear that the UK is falling behind its European counterparts in terms of public investment, leaving Scottish spaceports at a competitive disadvantage in a fast-moving global market. Without sustained backing from the Government – particularly in infrastructure – Scotland risks missing a generational opportunity to lead in space launch. To fully realise this potential, the UK Government needs to go further and faster.”

The MPs called for sustained Government investment in infrastructure.

The report also noted that despite a half-decade head start in establishing its spaceports in Scotland, the Andoya spaceport in Norway is now winning the race to become Europe’s prime spaceport.

Talk about not seeing the forest for the trees. The reason the UK’s spaceports have fallen behind is because its regulatory framework is impossible to navigate, taking years to get any approvals. But rather than fix this, this committee proposes throwing taxpayer money at the problem.

My prediction: It won’t work. Outside rocket companies will continue to move away from the UK, while any that get government investment to stay will find it difficult to get business, because it will still be impossible to get launch licenses when needed.

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India’s government finalizes deal to transfer operation of its SSLV rocket to a private company

India’s government and its various space agencies yesterday finalized its deal with the Indian company Hindustan Aeronautics Limited (HAL) to take over the manufacture and operation of its government-designed SSLV rocket (Small Satellite Launch Vehicle) for the next decade.

Under the technology transfer contract that HAL signed with ISRO, Indian National Space Promotion and Authorisation Centre (IN-SPACe) and NewSpace India Limited (NSIL), the aviation major will absorb the technology in the first two years, which will be followed by a 10-year production phase. The agreement grants HAL a non-exclusive, non-transferable license to the SSLV technology, which includes comprehensive design, manufacturing, quality control, integration, launch operations, and post-flight analysis documentation, as well as training and support. HAL will be responsible for the mass production of SSLV to meet Indian and global demands,” the company says in a statement.

Initially the Modi government had implied the transfer would involve ownership of the rocket by the private company, so that it could market the rocket for profit. The actual deal does not do this. Instead, it gives HAL the responsibility to manufacture and operate the rocket, but it appears sales and ownership will still be under the control of India’s space agency ISRO. If this is correct, the deal accomplishes less than nothing, and in fact simply adds another player in the game, making the SSLV rocket less competitive in the international market.

Then again, the Modi government might see this deal as just a first step in the transition from a government-run space program to a competitive independent space industry. It needs to wrest control from ISRO, and this can’t be done politically in one fell swoop.

To me however this deal for HAL is a bad one. It now has the responsibility for making and launching the rocket, but none of the benefits.

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South Korea military begins project to develop a methane-fueled rocket engine

The South Korean defense department has awarded a consortium of Korean aerospace companies a contract to develop a methane-fueled engine that can be used in reusable rockets.

According to the space industry, a consortium led by Hyundai Rotem and Korean Air was selected on the 9th as the preferred negotiator for a 35-ton methane engine technology development project overseen by the Agency for Defense Development (ADD) under the Defense Acquisition Program Administration (DAPA). A formal agreement will be signed in November, initiating full-scale research and development (R&D). The project, budgeted at approximately 49.1 billion Korean won [$35 million], will run until 2030.

It appears there has been a turf war between the military and South Korea’s newly formed space agency, KASA. Originally KASA had planned to develop this engine, but apparently the military’s proposal won out. KASA now says it will collaborate with the ADD, but the project’s budget now goes to the military.

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China launches 11 more satellites for its Geely satellite constellation

Earlier today China successfully launched 11 more satellites for its Geely satellite constellation, its Smart Dragon-3 rocket lifting off from a launch platform off the eastern coast of China.

Video of the launch can be found here (Hat tip to BtB’s stringer Jay). This was the fifth launch for this constellation, bringing the number of satellites in orbit for this planned 240 satellite constellation to 52. The constellation is designed to provide positioning and communications for trucking and other ground-based businesses.

The leaders in the 2025 launch race:

114 SpaceX
52 China
12 Rocket Lab
11 Russia

SpaceX still leads the rest of the world in successful launches, 114 to 89.

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EchoStar sells spectrum licenses to SpaceX for $17 billion while buying into Starlink

EchoStar today announced it has sold two of its spectrum licenses to SpaceX for $17 billion, in a deal that will also allow EchoStar’s customers to access Starlink.

EchoStar has entered into a definitive agreement with SpaceX to sell the company’s AWS-4 and H-block spectrum licenses for approximately $17 billion, consisting of up to $8.5 billion in cash and up to $8.5 billion in SpaceX stock valued as of the entry into the definitive agreement. Additionally, the definitive agreement provides for SpaceX to fund an aggregate of approximately $2 billion of cash interest payments payable on EchoStar debt through November of 2027.

In connection with the transaction, SpaceX and EchoStar will enter into a long-term commercial agreement, which will enable EchoStar’s Boost Mobile subscribers – through its cloud-native 5G core – to access SpaceX’s next generation Starlink Direct to Cell service.

Essentially, in exchange for the spectrum EchoStar is investing in SpaceX.

EchoStar also today canceled a contract it had signed in early August with the satellite company MDA to build its own 100 satellite constellation designed to provide direct-to-cellphone service, competing with Starlink and AST SpaceMobile. EchoStar will no longer build a rival constellation.

Wall Street apparently liked this deal, as EchoStar’s stock value quickly rose about 19%. It also appears the deal resolves questions the FCC had raised about EchoStar recent activities.

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Two more launches today

As expected, SpaceX and China completed launches today.

First SpaceX launched another 24 Starlink satellites, its Falcon 9 rocket lifting off from Vandenberg in California. The first stage completed its 20th flight, landing on a drone ship in the Pacitic.

Next, China placed an unspecified “group” of “remote sensing” satellites into orbit, its Long March 6A rocket lifting off from its Taiyuan spaceport in northeast China. No word on where the rocket’s lower stages crashed inside China.

The leaders in the 2025 launch race:

114 SpaceX
51 China
12 Rocket Lab
11 Russia

SpaceX still leads the rest of the world in successful launches, 114 to 88.

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China yesterday completed two launches

China yesterday successfully completed two launches using different rockets from two different spaceports in the country’s interior.

First, its Long March 3C rocket launched a classified technology test satellite, the rocket lifting off from its Xichang spaceport in southwest China. No real information about the satellite was released, though its name, Shiyan, is part of a series of satellites that tests new designs for communications and remote sensing.

Next, the pseudo-company Galactic Energy placed three satellites into orbit, its solid-fueled Ceres-1 rocket lifting off from the Jiuquan spaeport in northwest China. Once again, little information was released about the satellites’ purpose.

With each launch, China’s state-run press also provided no information about where the lowers stages of both rockets landed inside China. This is especially of concern for the Long March 3C, which uses very toxic hypergolic fuels that can dissolve the skin.

The leaders in the 2025 launch race:

113 SpaceX
50 China
12 Rocket Lab
11 Russia

SpaceX still leads the rest of the world in successful launches, 113 to 87.

These numbers should change again by the end of today, with both SpaceX and China planning an additional launch each.

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Volonaut – Test flight of Airbike prototype

An evening pause: Someday relatively soon, this prototype will be available for purchase, though at present it does not appear to me to be ready for prime time.. Where would you go this weekend if you had one?

Hat tip Cotour, who adds, “I bet you did not know that there is now a flying barbeque. I like mine medium rare.”

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The Cracker Barrel kerfuffle proves the now powerful reach of the alternative/conservative press

Cracker Barrel's logos

While much of the entire “controversy” over the decision by Cracker Barrel to change and then restore its old logo seemed to me to be a tempest in a teapot, the fact that the firestorm itself quickly forced Cracker Barrel to back down tells us something far more important: The alternative press (mostly conservative) is no longer confined to the fringes of culture, but now has real reach throughout society.

This cultural change can’t be underlined enough. For most of my long life, conservative news and cultural outlets had little impact on the general culture. They would make their points, often cogently and based on facts, and find themselves generally ignored. Only a decade ago, when conservatives complained about the leftward drift by major corporations or universities into racial quotas, bigotry, blacklists, censorship, and totalitarian Marxism, few noticed and more significantly, the companies or universities shrugged off the criticisms nonchalantly, as if the complaints were nothing more than a tiny gnat flying about in the air.

I speak from experience, because a decade ago I was posting regularly about this drift in both universities and corporations, was getting my posts picked up by many conservative news aggregates, and yet those posts had no impact at all. Nothing changed. If anything, the corporations and universities cited actually accelerated their racial quotas and their emphasis on bigotry, blacklists, censorship, and totalitarian Marxism.

No more. In the past four years the general culture and how it gets its information has fundamentally changed. That culture now listens to the right, and the result is fast and immediate change.

The Cracker Barrel kerfuffle proves this. Cracker Barrel proudly announced its logo change on August 19, 2025. In less than 24 hours numerous conservatives across the entire internet were lambasting the company about it, accusing the company of abandoning its past and going woke. This comment was quite typical:
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