Tag: NASA

NASA blocks Starship/Superheavy launches at SpaceX’s new Florida launchpad

9:37 am

Capitalism in space: NASA officials revealed yesterday that it will not allow any Starship/Superheavy launches at SpaceX’s new Florida launchpad, at least for the moment, because of the threat a launchpad failure might have on the launchpad SpaceX uses to launch manned Falcon 9 missions to ISS.

The NASA statement said the agency “is responsible for ensuring SpaceX remains compliant with the requirements of the property agreement for the use of Launch Complex 39A.”

“These requirements include those related to construction, safety and environmental conditions,” the statement said. “At this time, NASA has only provided approval to build. Additional review for hazards, operational impacts and supportability will be required prior to a launch.”

The new Starship launchpad is 1,000 feet away from pad 39A, which is SpaceX’s manned Dragon launchpad. NASA management thinks this is too close. However, the managers have also not ruled out future launches, only that they wish to do a thorough review of the issue with SpaceX.

Because NASA and the federal government is also relying on Starship to land its astronauts on the Moon, it can’t block Starship flights outright. It could be however that this issue might shift Starship operations back to Boca Chica, after federal government opposition there forced SpaceX to shift more operations to Florida.

In other words, the government wants its cake and eat it to. Some factions within the Biden administration and the Washington bureaucracy want to block Starship, others want it to fly. The result is a tug-of war, with SpaceX in the middle.

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Psyche software issue could prevent launch this year

9:08 am

In a remarkably brief announcement on the Psyche website, the engineering team suggested that the flight software issue that forced a seven week delay in its launch might now prevent a launch this year.

This is the entire announcement:

NASA’s Psyche mission team continues to assess ongoing issues with the spacecraft’s flight software. The team is evaluating its ability to meet a schedule to launch in 2022 – the current launch period is Sept. 20 to Oct. 11. If it is determined that launch in 2022 is not possible, a full range of actions for how to proceed will be considered.

This year’s launch window would have gotten the spacecraft to the asteroid Psyche in 2026. Since this flight path required a fly-by of Mars, it is very unclear when another launch window will be available.

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SLS dress rehearsal countdown ends at T-29 seconds

7:47 pm

NASA’s fourth attempt to complete a full dress rehearsal countdown of its giant SLS rocket today ended at T-29 seconds, just short of the complete countdown.

It appears the countdown had one issue — a hydrogen fuel leak at the point where the umbilical fuel line attaches to the rocket — that mission control decided to ignore (or “mask” to use their word) so that they could proceed into the count as far as possible. It was this decision however that caused the two-hour delay in the countdown. They then resumed the countdown at T-10 minutes, the beginning of terminal count.

During the terminal count, the teams performed several critical operations that must be accomplished for launch including switching control from the ground launch sequencer to the automated launch sequencer controlled by the rocket’s flight software, and important step that the team wanted to accomplish.

NASA will hold a press conference tomorrow at 11 am (Eastern) to discuss the results of this dress rehearsal. While the leak is concerning, I expect NASA to decide that this dress rehearsal was a success, that they will roll the rocket back to the vehicle assembly building where they will fix this problem, after which the agency will declare the rocket ready to launch by the end of August.

While risky, doing otherwise likely raises other risks. If they decide to do another dress rehearsal the launch faces more delays. And waiting much longer continues to increase the danger that the solid rocket side boosters will not function as intended because they have been stacked almost a year longer than their accepted use-by date.

If this turns out to be the plan, expect the actual launch countdown to be as plagued with issues and delays and scrubs. NASA has yet to demonstrate it can do this smoothly with no problems. Worse, this level of mediocre performance has been par for the course for this entire SLS program.

If that launch should go smoothly it will be a welcome and unprecedented event.

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SLS dress rehearsal countdown continues, though T-0 delayed two hours

9:33 am

The SLS dress rehearsal countdown is proceeding today as planned, though the countdown’s end at T-0 is now 4:38 pm (eastern), two hours later than previously announced.

Apparently they have delayed T-0 from the beginning of the two-hour simulated launch window to its end. This decision so early in the count suggests the launch team wants to give itself extra time either to deal with some issue that has come up that they haven’t told us about yet, or to give themselves more time in case some issue should come up.

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SLS dress rehearsal countdown begins

10:07 am

NASA engineers began their fourth attempt to complete a full dress rehearsal countdown of the SLS rocket yesterday, with everything proceeding so far as planned.

Overnight, engineers powered up the Orion spacecraft and the Space Launch System’s core stage. Teams also configured several systems on the ground, rocket, and spacecraft and performed activities to prepare umbilicals that connect the rocket and spacecraft to the mobile launcher and are used to provide power, communications, coolant, and propellant.

Actual fueling begins tomorrow, when the countdown is supposed to conclude at T-0 at 2:40 pm (Eastern).

NASA live stream is available here.

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NASA shuffles crew for first Starliner manned mission

8:48 am

In a press release yesterday, NASA announced the two-person crew that will fly on the first manned mission of Boeing’s Starliner capsule to ISS.

[C]ommander Barry “Butch” Wilmore, whom NASA assigned to the prime crew in October 2020, will join NASA astronaut Suni Williams, who will serve as pilot. Williams previously served as the backup test pilot for CFT [crew test flight] while assigned as commander of NASA’s Boeing Starliner-1 mission, Starliner’s first post-certification mission. As CFT pilot, Williams takes the place of NASA astronaut Nicole Mann, originally assigned to the mission in 2018. NASA reassigned Mann to the agency’s SpaceX Crew-5 mission in 2021.

The crew for this flight, delayed now more than two years, has changed several times. In 2020 astronaut Chris Ferguson dropped out for personal reasons. Then NASA listed the crew as Wilmore, Mike Finke, and Nicole Mann, with Williams then assigned to Starliner’s next mission, its first long term flight to ISS.

With this change, the crew has been reduced to two, and Finke is now listed as a backup should something further change with the prime crew.

The press release made no mention of an actual launch date, though it did say that Boeing and NASA are still reviewing the data from Starliner’s unmanned demo mission:

The Starliner team is in the process of delivering the initial test flight data to NASA and jointly determining forward work ahead of a crewed flight. These engineering and program reviews are expected to continue for several weeks, culminating in a launch schedule assessment at the end of July, based upon spacecraft readiness, space station scheduling needs, and Eastern Range availability.

The goal had been to fly before the end of this year. It appears NASA and Boeing are still pushing to meet that goal.

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SLS dress rehearsal countdown set for June 20th with launch delayed again

9:28 am

According to NASA officials, the next attempt to complete a dress rehearsal countdown for its SLS rocket will take place on June 20, 2022, with the earliest date an actual launch can occur delayed again, and now set at best for an August 23 to September 6 window.

The article also notes that during a different press conference, NASA administrator Bill Nelson hinted that “there could be slips” in the present target date of ‘2025 for landing humans on the Moon.

Ya think? I guarantee that NASA will not land humans on the Moon in ’25, at least not using SLS. Based on all the issues confronting SLS, as well as NASA’s normal way of doing things, this mission will certainly slip at least one to two more years. And I am being very very very very optimistic.

We must also note that when first proposed by Bush Jr. in 2004, he predicted a NASA manned lunar landing by 2015, which means this launch will be at least one decade behind schedule, with it more likely being later than that.

But then, I can hear our glorious president yelling at me for complaining. “C’mon man! What’s a decade or two when you’re scheduling something important?”

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Russian government gives Roscosmos permission to negotiate astronaut barter deal

8:00 pm

The Russian prime minister yesterday signed a decree giving Roscosmos permission to negotiate a astronaut exchange deal with NASA, whereby for every American that flies on a Soyuz to ISS one Russian would fly on either a Dragon or Starliner capsule.

NASA has been pushing for this arrangement for about a year, but Russia was at first skittish about flying on Dragon. Then its invasion of the Ukraine raised further barriers. Now that it is clear the Russians have no options in space but to stick with ISS for at least the next few years, the Russian government has relented and will allow this barter arrangement to go forward.

NASA had been pushing to put the first Russian on a Dragon in the fall. That flight is now likely to happen.

Of course, all this could change should things change drastically in the Ukraine. The partnership on ISS remains quite fragile politically, even if the astronauts and engineers and workers of both sides continue to work together well.

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SLS’s 2nd mobile launcher to cost more than $1.5 billion, 3x what was initially budgeted

11:47 am

SLS's two mobile launchers, costing $1 billion
NASA’s bloated SLS mobile launchers

According to an inspector general report [pdf] released today, the second mobile launcher being built by the company Bechtel to transport its SLS rocket from the assembly building to the launch site is likely going to cost more than $1.5 billion, three times what was initially budgeted, and will not be completed any earlier than the end of 2027, four years behind schedule.

Compounding Bechtel’s projected cost increases and schedule delays, an ML-2 [mobile launcher-2] project analysis provided only a 3.9 percent confidence level that the nearly $1 billion cost [twice the original budget] and October 2025 [2.5 years late] delivery estimates were accurate. NASA requires projects to develop budgets and schedules consistent with a 70 percent joint cost and schedule confidence level (JCL), meaning a 70 percent likelihood the project will finish equal to or less than the planned costs and schedule. In fact, an Independent Review Team analysis determined the project would require an additional $447 million and 27 months, for a total contract value of $1.5 billion and a launcher delivery date of December 2027—a schedule that would enable an Artemis IV launch no earlier than the end of 2028.

The first mobile launcher, shown on the left in the graphic, cost more than $1 billion and will used only three times, at most. The second, on the right, is required for all of the assigned interplanetary tasks being given to the full size version of SLS beyond those first three test flights. Without it that version of SLS cannot launch. And even if the launcher is ready by 2028, as the IG report suggests, that will be more than a decade behind schedule, and six years from now.
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Webb gets its first large micrometeoroid impact

9:18 am

In a carefully worded press release this week, NASA revealed that one segment of the primary mirror of the James Webb Space Telescope had been hit by a micrometeoroid.

Between May 23 and 25, NASA’s James Webb Space Telescope sustained an impact to one of its primary mirror segments. After initial assessments, the team found the telescope is still performing at a level that exceeds all mission requirements despite a marginally detectable effect in the data. Thorough analysis and measurements are ongoing. Impacts will continue to occur throughout the entirety of Webb’s lifetime in space; such events were anticipated when building and testing the mirror on the ground.

The reason such events were expected is because — unlike most telescopes (including Hubble) — Webb’s mirrors are not enclosed in a tube for protection. To do so would have made the telescope far too expensive to build or launch.

After describing in great detail all the work done prior to launch to anticipate such hits and deal with them, the press release then mentioned this fact almost as an aside:

This most recent impact was larger than was modeled, and beyond what the team could have tested on the ground.

Localized damage to the primary mirror of any telescope is not unusual. With ground-based telescopes such issues are not infrequent and easily worked around. The same applies to Webb. The engineers will calculate how to calibrate this particular segment to minimize distortion from the impact.

However, that the telescope experienced a hit larger than ever modeled, so soon after launch, suggests that those models were wrong, and that larger and more frequent hits can be expected. If so, this could be very worrisome, as over the long run it could shorten the telescope’s life in space significantly.

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Fuel leak scrubs launch of Dragon cargo capsule this week

8:52 pm

A fuel leak detected during fueling of hydrazine in a Dragon cargo capsule as it was being prepared for a June 10th launch has forced SpaceX and NASA to delay the launch.

SpaceX detected “elevated vapor readings” of monomethyl hydrazine, or MMH, fuel in an “isolated region” of the Dragon spacecraft’s propulsion system during propellant loading ahead of this week’s launch, NASA said in a statement.

The fueling of the Dragon spacecraft is one of the final steps to prepare the capsule for flight, and typically occurs just before SpaceX moves the craft to the launch pad for integration with its Falcon 9 rocket.

The Dragon spacecraft has propellant tanks containing hydrazine fuel and nitrogen tetroxide oxidizer. The two propellants ignite upon contact with each other, providing an impulse for the cargo ship’s Draco thrusters used for in-orbit maneuvers.

Each Dragon spacecraft has 16 Draco thrusters, small rocket engines that generate about 90 pounds of thrust. The Draco engines are used for orbit adjustment burns and control the spacecraft’s approach to the space station, then fire at the end of the mission for a deorbit burn to guide the capsule back into the atmosphere for re-entry and splashdown.

According to the article, it is not yet confirmed that the leak came from the capsule. If so, however, it could become a more serious issue, especially with the recent story — denied strongly by NASA — that a hydrazine leak caused damage to the heat shield of Endeavour during the return of its Axiom commercial passenger flight.

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NASA awards Axiom & Collins Aerospace contracts to build spacesuits

10:07 am

Capitalism in space: NASA yesterday awarded separate contracts to two different companies, Axiom and Collins Aerospace, to build spacesuits for its astronauts, either when they do spacewalks in space or when they are exploring the lunar surface.

The contract enables selected vendors to compete for task orders for missions that will provide a full suite of capabilities for NASA’s spacewalking needs during the period of performance through 2034. The indefinite delivery and indefinite quantity, milestone-based xEVAS contract has a combined maximum potential value of $3.5 billion for all task order awards. The first task orders to be competed under the contract will include the development and services for the first demonstration outside the space station in low-Earth orbit and for the Artemis III lunar landing.

Each partner has invested a significant amount of its own money into development. Partners will own the spacesuits and are encouraged to explore other non-NASA commercial applications for data and technologies they co-develop with NASA.

More information can be found in each companies’ press release, located here (Axiom) and here (Collins).

These commercial contracts replace NASA’s own failed effort to make its own Artemis spacesuits, which spent fourteen years and more than a billion dollars before being abandoned by the agency because wouldn’t be able to deliver anything on time.

The contracts also continue NASA’S transition — as recommended in my 2017 policy paper Capitalism in Space [pdf] — from a failed space contractor to merely being the customer buying products from the commercial sector. The result is we now have a vibrant and ever growing private space sector with products available quickly and cheaply not only for NASA, but for others. The Axiom press release illustrates these facts with this quote:

The Axiom spacesuit is key to the company’s commercial space services. This new NASA contract enables Axiom to build spacesuits that serve the company’s commercial customers and future space station goals while meeting NASA’s ISS and exploration needs.

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SpaceX wins more NASA manned flights to ISS

9:52 am

Capitalism in space: NASA has now announced that it is buying five additional manned missions to ISS from SpaceX, beginning in ’26.

This new contract is in addition to a February ’22 NASA award that purchased three more Dragon flights.

After a thorough review of the long-term capabilities and responses from American industry, NASA’s assessment is that the SpaceX crew transportation system is the only one currently certified to maintain crewed flight to the space station while helping to ensure redundant and backup capabilities through 2030.

The current sole source modification does not preclude NASA from seeking additional contract modifications in the future for additional transportation services as needed.

The press release repeatedly makes it clear that NASA very much wishes to buy tickets on Boeing’s Starliner, but until it is declared operational it must give its business to SpaceX. Once Starliner begins flying, NASA will then buy seats on it and alternate between the two companies. Until then however this new SpaceX contract guarantees NASA enough flight capacity to keep ISS occupied, even if Starliner gets further delayed.

Regardless, Boeing has once again lost business to SpaceX because its Starliner capsule is not yet ready. In the long run this contract means fewer total flights for Boeing to ISS, which means less profits.

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MAVEN returns to full operation

9:42 am

NASA announced yesterday that engineers have finally completely restored its Mars orbiter MAVEN, after a three month period when the spacecraft was in safe mode due to an attitude control problem.

To fix the problem engineers uploaded new software that allowed the spacecraft to determine its orientation in space not from its onboard inertial units, but from locking onto stars in the sky.

All instruments were healthy and successfully resumed observations; however, the spacecraft was constrained to pointing at the Earth until testing of all-stellar mode was completed, so the instruments were not oriented as they normally would be during science operations. Nevertheless, some limited science was still possible, and MAVEN even observed a coronal mass ejection impact Mars less than two days after the instruments were powered on.

Moreover, for some parts of the year it will still need its inertial units, so a fix for those time periods is still required.

Regardless, MAVEN can now resume acting as a communications relay between the Earth and the rovers on Mars, which for the past year has become its prime mission. While both rovers can communication without that relay, it is often necessary depending on a number of factors, and it also provides redundancy and a greater communications capacity.

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Webb to release first science images July 12th

9:41 am

The science team for the James Webb Space Telescope announced today that the first infrared science images from the telescope will be released on July 12, 2022.

The first images package of materials will highlight the science themes that inspired the mission and will be the focus of its work: the early universe, the evolution of galaxies through time, the lifecycle of stars, and other worlds. All of Webb’s commissioning data – the data taken while aligning the telescope and preparing the instruments – will also be made publicly available.

In many ways this first release will likely mirror the first release of images from the Hubble Space Telescope in 1993, after its serious focus problem had been solved. Then, the science team and NASA picked images for the press conference that, to them, would pass what they called the “grandmother test,” whereby an ordinary person not familiar with space objects would still instantly recognize the object imaged.

The result of that criteria was that some of Hubble’s best ground-breaking first images were not included, such as its first sharp picture of the exploding star Eta Carinae. While the images shown were beautiful, they did not immediately demonstrate what Hubble was going to accomplish. The Eta Carinae picture did however.

Hopefully this time the scientists will be more daring, and have a greater respect for the general public, and include some infrared images that are not familiar to non-scientists. It is such data that is almost always the most exciting.

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MAVEN out of operation since February

5:48 pm

The American Mars orbiter MAVEN has been unable to do any science observations since February 22, 2022 because its attitude control system has not been functioning properly, according to a NASA update only released on May 18th, almost two months later.

In the weeks that followed, NASA managed to revive MAVEN from safe mode, but in a limited capacity. The orbiter is in a stable orbit with its primary antenna pointed at Earth to maintain high-rate communications with its flight control team. “In this configuration, however, MAVEN cannot perform communications relays for other spacecraft on Mars and is performing only limited science observations,” NASA officials wrote in the update (opens in new tab). “The mission team began science instrument recovery on April 20.” The orbiter normally serves as a communication relay for NASA’s Curiosity rover and Perseverance rover on Mars to beam the latest images and research from the Martian surface to Earth.

Though it can still do its own observations, MAVEN’s main task at this time is to act as a communications relay for the rovers on Mars. This issue prevents that task.

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SLS next dress rehearsal countdown scheduled for June 19th

8:44 am

NASA has now scheduled the next dress rehearsal countdown for its SLS rocket for around June 19th, with the rocket beginning its trip to the launch site on June 6th.

It appears the issues that prevented the completion of the dress rehearsal in April have all been addressed:

While inside the Vehicle Assembly Building (VAB), teams completed several major objectives, including assessing the liquid hydrogen system leak at the tail service mast umbilical, replacing the interim cryogenic propulsion stage (ICPS) gaseous helium system check valve and support hardware, and modifying the ICPS umbilical purge boots. The addition of hazardous gas detectors above the upper stage allows for additional visibility into any potential leaks during cryogenic operations.

Other than the rollout on June 6th, all future dates remain flexible, depending on what happens step-by-step.

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NASA blesses Starliner as ready for manned missions

9:04 am

Capitalism in space: In the post flight press conference on May 25th, NASA officials gave their official endorsement of Boeing’s manned capsule Starliner, making it clear they are ready to approve it for manned missions.

Steve Stich, manager of NASA’s Commercial Crew Program, was to the point:

“Putting the vehicle through its paces on this flight is really the only way to prepare us for the crewed flight test,” Stich said. “Once we work through all the data, we’ll be ready to fly crew on this vehicle.”

The “data” however includes two failed orbital thrusters on the capsule’s service module, and two failed attitude control thrusters on the capsule itself. While the capsule’s thrusters can be taken apart for analysis, because the service module is not recovered, burning up over the ocean, Boeing will have to try to figure out the cause of its thruster failures from the data and experimentation with a not-yet flown service module.

Even so, it appears NASA will not require Boeing to do another unmanned test flight. The capsule proved during the unmanned demo flight that it has more than ample redundancy in these thrusters, should some fail on a manned flight.

The plan right now is to get that next manned flight off by the end of the year, though it could slip into ’23 should it become difficult to pin down and fix the thruster issues.

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Starliner successfully lands in New Mexico

3:58 pm

Starliner on its way down

Capitalism in space: Boeing today successfully completed the safe landing of Starliner from an unmanned demo mission to ISS, making it the only American capsule to touchdown on the ground using parachutes. This was the second Starliner to do so, though the first demo mission was cut short just after reaching orbit.

The screen capture to the right comes from the live stream, about two minutes before touchdown. You can see the airbags deployed under the capsule, which inflated just after the heat shield was jettisoned.

The capsule landed only 0.3 miles from its target, an excellent result. Crews are now heading to the capsule at White Sands to carefully check it out, to make sure no hazardous fuel leaks pose a threat to those ground crews.

I must complement Boeing (and NASA) on providing very professional coverage. It has often been painful in recent years to watch any NASA broadcast because of the breathless propaganda the agency has somehow thought it needed to do. In this case however the announcers and the broadcast were calm, thoughtful, and very informative, focused not on emotion but on reporting what was actually happening. Kudos to Boeing!
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Watch Starliner’s return to Earth

8:32 am

The astronauts on ISS closed the hatch yesterday on Boeing’s Starliner manned capsule in preparation for its return to Earth today, with a planned landing at White Sands, New Mexico, at 6:49 pm (Eastern).

I have embedded NASA’s live stream below. The undocking at 2:36 pm (Eastern), with the live stream beginning at 2:30 pm (Eastern). After the capsule separates and ends joint operations with ISS the live stream will break off until 5:45 pm (Eastern), when it will resume to cover the landing.
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Boeing uninterested in finding customers for Starliner outside of NASA?

8:54 am

Capitalism in space: According to a story yesterday, Boeing, ULA, and NASA plan on launching Starliner through the end of the decade on the last few Atlas-5 rockets in existence, which in turn suggests that Boeing is either not looking for any Starliner customers outside of NASA or has none.

With NASA planning to alternate between Boeing’s Starliner and SpaceX’s Crew Dragon for International Space Station crew rotation missions once Starliner is certified, each flying once a year, it implies that Atlas 5 launches of Starliner could continue well into the latter half of the decade. ULA, which has stopped selling Atlas 5 launches, has previously discussed phasing out Atlas 5 in favor of Vulcan Centaur around the middle of the decade.

…Even at a pace of one mission a year, though, and with no other customers for Starliner, the supply of Atlas vehicles would be exhausted before the projected retirement of the ISS in 2030. “We would look, toward the end of the decade, to award other flights, or have other flights potentially for Boeing,” said Steve Stich, NASA commercial crew program manager. “We would look for a new system.” He added NASA would support human-rating a new system “when Boeing and ULA are ready.” [emphasis mine]

The implications of the story is that Boeing is simply not interested in finding other customers for Starliner, nor is it trying to find alternative launch vehicles to replace the Atlas-5. Instead, the company has simply calculated that there are enough Atlas-5s left to complete its obligations to NASA, and that is all it needs. Competing for additional commercial manned space flights does not interest it.

It also appears that only when NASA demands or needs another launch vehicle will Boeing and ULA make an effort to replace Atlas-5.

All in all, this does not speak well for the future of either Boeing or ULA. A lack of competitive spirit will quickly leave you in the dust, especially if a host of new startups exist to grab your market share. Either both companies change their attitudes, or both will die.

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Starliner successfully docks with ISS

5:38 pm

Starliner docked to ISS
Screen capture just after soft docking.

Boeing and NASA today successfully docked an unmanned Starliner capsule to ISS for the first time, completing the up-from-Earth portion of this demo mission to prove out this Boeing spacecraft as a future ferry to bring astronauts to and from the station.

The screen capture to the right, taken from the live feed, shows Starliner just after a successful soft capture docking. This was shortly followed by a hard dock.

They will open the hatch tomorrow after checking out the capsule’s linkage with ISS.

The docking itself was delayed by about 78 minutes, partly to time the docking during a period of good orbital communications and partly because of an issue with NASA’s own docking ring on the station that required engineers to reset it.

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ULA’s Atlas-5 rocket successfully launches Starliner into orbit

4:29 pm

Atlas-5 immediately after lift-off
Screen capture just after lift-off

Capitalism in space: ULA’s Atlas-5 rocket today successfully launched Boeing’s manned Starliner capsule into orbit on its second attempt to complete an unmanned demo mission to ISS.

The capsule having been deployed by the rocket then followed with a final burn using the capsule’s own engines to get into its proper orbit for rendezvous with ISS tomorrow at 7:10 pm (Eastern). It was during this rendezvous period that Starliner had its problems in the first demo mission in December 2019 that caused the mission to be aborted prior to docking. Hopefully those software issues have been solved and all will go well through tomorrow.

It is interesting to compare the operation and equipment of Boeing/ULA vs SpaceX. While SpaceX has aimed for a sleek look, Boeing/ULA both retain the industrial feel of past rocketry. Neither is wrong, but the difference highlights the consequences of having competing operations. You get variety.

The leaders in the 2022 launch race:

21 SpaceX
15 China
7 Russia
3 Rocket Lab
3 ULA

American private enterprise now leads China 30 to 15 in the national rankings, and the entire world combined 30 to 25.

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Watching Boeing’s Starliner launch tonight

10:24 am

At 6:54 pm (Eastern) tonight a ULA Atlas-5 rocket will launch Boeing’s manned Starliner capsule on its second attempt to complete an unmanned demo mission to ISS.

NASA’s live coverage will begin at 6 pm on NASA-TV. I have embedded the youtube channel of this live stream below the fold. At the moment the station is broadcasting its regular NASA propaganda (some of which is actually informative). The launch’s actual coverage will begin at 6 pm (Eastern), and continue until the spacecraft is successfully inserted into orbit. Further coverage of the flight, including docking with ISS, will be as follows:

9 pm (Eastern) – Post launch press conference (time subject to change).

May 20
3:30 pm (Eastern) – Coverage begins of the rendezvous and docking to ISS, with the actual docking scheduled for 7:10 pm (Eastern).

May 21
11:30 am (Eastern) – Coverage of the opening of Starliner’s hatch, scheduled for 11:45 am (Eastern).

Boeing’s first attempt to complete this mission in December 2019 was forced to return to Earth before docking with ISS because of numerous software issues. Then, an attempt to launch again in August 2021 was scrubbed because numerous valves in the capsule’s service module failed to operate properly during the countdown. The company had to return the capsule to the factory to replace that service module as well as make some changes to the valves to make today’s launch possible.

For Boeing, these delays and fixes have cost the company a lot of money, since its contract with NASA is fixed price. This second demo mission will cost Boeing about $400 million, but even worse, the delays meant that SpaceX got some of the business with NASA and other private customers that it might have gotten had Starliner been operational.

Update: NASA has cut off coverage of the docking on the channel I had embedded previously. I have now embedded an active live feed.

» Read more

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NASA announces new possible launch dates for first SLS launch

10:13 am

NASA on May 16th announced the new possible launch dates for first SLS launch, outlining potential launch windows through the first half of 2023, with the first at the end of July 2022.

The calendar of launch windows through June of ’23 can be viewed here [pdf].

The July 26th to August 10th window is the one the agency is clearly targeting for that first launch, but it will not confirm this until after SLS successfully completes the next dress rehearsal countdown attempt in June. That the agency is now showing us potential launch dates in ’23 also suggests it is anticipating the possibility the launch could be delayed that much, especially if it determines it must replace the SLS’s two solid rocket boosters because they have been stacked unused for too long.

SLS was initially planned for a launch in 2015. It is now seven-plus years behind schedule, which is how long it took SpaceX to go from a blank sheet of paper to launching its Falcon Heavy for the first time.

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NASA bans American spacewalks on ISS because of chronic spacesuit issues

10:04 am

NASA's failed spacesuit
NASA’s failed Moon spacesuits

Because of repeated water leaks in the helmets of NASA’s complex spacesuits and the agency’s inability to fix the problem, agency managers have to decided to cease all American spacewalks on ISS until engineers can definitively solve the problem.

The problem first occurred during a 2013 spacewalk, causing a major investigation. Though engineers managed to gain some control over the problem, it was never truly solved. In the most recent spacewalk on March 23rd, astronauts found water inside one helmet after the walk was over. That suit will now be returned to Earth for inspection and engineering work.

This suspension of spacewalks likely delays four spacewalks planned this year to complete the upgrade to the station’s power system.

Meanwhile, NASA’s own program to build new spacesuits for its lunar missions has been an utter failure — costing more than a billion dollars over fourteen years and producing nothing — thus forcing the agency to turn to the private sector to get new suits.

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NASA corrupt safety panel once again blathers on

9:41 am

The corrupt safety panel at NASA that spent years slowing down SpaceX’s manned Dragon capsule development with sometimes absurd demands, including delays caused simply because of paperwork, is now demanding that NASA should slow its approval of Boeing’s Starliner capsule, even if its unmanned demo mission next week succeeds completely.

This quote from the article best illustrates this safety panel’s do-nothing bureaucratic view of the world:

A further concern is that Starliner uses the United Launch Alliance (ULA) Atlas V rocket to get to orbit, but Atlas Vs are being phased out. ULA is building a new rocket, Vulcan, that could see its first launch late this year, but must go through a “human-rating” certification process that [panel member David] West said “could take years” for Starliner. [emphasis mine]

Every demand of this panel for years has demanded years of delays, with many having nothing to do with technical safety — the panel’s original purpose — but with management questions and the panel’s own overblown opinion of itself. Worse, some of its demands never made sense, such as its objection to SpaceX’s launch procedures where it fueled the rocket after the astronauts got on board. This quote from an earlier post about the panel’s recent inappropriate attempt to insert itself into NASA’s policy decisions sums things up well, and provides links to previous failures of the panel:

This panel continues to demonstrate its corrupt and power-hungry attitude about how the U.S. should explore space. For years it did whatever it could to stymie NASA’s efforts to transfer ownership to the private sector, putting up false barriers to the launch of SpaceX’s manned Dragon capsule that made no sense and were really designed to keep all control within the government bureaucracy.

It is now targeting Boeing, though amazingly it is only doing it after many of Starliner’s technical problems have been uncovered. The safety panel was a complete failure in spotting the company’s problems early on, several years ago, when it might have saved everyone a lot of time and money. Instead, it now acts like an annoying back seat driver, only kibitzing about things that went wrong long after everyone else has done the work.

I have been saying for years that it is time to shut this panel down. It is now long past time to do so. The time and money saved might actually improve safety far more than the panel ever has.

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Boeing and Aerojet Rocketdyne fight over cause of Starliner valve problem

6:01 pm

In a Reuters story today, it was revealed that Boeing and Aerojet Rocketdyne are in a fight over the cause of Starliner valve problem, where thirteen valves failed to work and caused the scrub of a launch attempt last summer, delaying almost a year to next week.

A team of Boeing and NASA engineers is in general agreement that the cause of the stuck valves involves a chemical reaction between propellant, aluminum materials and the intrusion of moisture from Starliner’s humid Florida launch site.

Aerojet engineers and lawyers see it differently, blaming a cleaning chemical that Boeing has used in ground tests, two of the sources said.

It appears that Aerojet is attempting to put the blame on Boeing because it might be liable for the cost of redesigning the valves, as well as other costs associated with the delays since last year.

The article also reveals that the valves being used in the Starliner capsule to be launched next week have only a temporary fix for the problem, and that Boeing intends to redesign them to prevent the problem in the future.

All in all, this whole fiasco does not speak well for either Boeing or Aerojet. It remains completely inexplicable for any spacecraft to be built with this kind of valve problem, now, after six decades of launches from wet and humid Florida. The problem reeks of bad design or poor quality control procedures by both companies.

The article further confirms these quality control problems by this tidbit in its last paragraph:

In 2017, Starliner had an accident during a ground test that forced the president of a different subcontractor to have his leg medically amputated. The subcontractor sued, and Boeing subsequently settled the case.

That this accident has been kept out of the news is somewhat shocking. For it to happen at all reveals a lot about the sloppy way Boeing operates these days.

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