Axiom raises $130 million in investment capital

Capitalism in space: The private space station company Axiom announced today that it has obtained $130 million in investment capital during its most recent round of fund-raising.

The funding will allow the company to expand, including doubling its current workforce of about 110 people this year, Michael Suffredini, president and chief executive of Axiom, said in an interview. It will also support quarterly payments to Thales Alenia Space, which is building the pressurized elements of the first modules. The company recently moved into a two-story building in Houston and is buying a new test facility, with plans to establish a campus at Spaceport Houston, also known as Ellington Airport.

“This is a really the major step for us,” he said. “The B round is typically where you get your first large investment, but more importantly than the money is the community of investors that you put together, so that future rounds are largely from those investors.” That group of investors, he said, was “a perfect fit for us and puts us in a good position, however we want to go forward.”

Suffredini also admitted that while helps get those first modules built for launch to ISS in ’24, they will still need “probably between half a billion and a billion dollars” to build their full private space station.

Sounds like a lot, eh? ISS cost about $100 billion, but that is not including the contributions of the U.S.’s international partners. It is also likely a conservative estimate, as it likely does not include any of NASA’s overhead in connection with the station. Construction officially began in 1994, but actually started a decade earlier when President Reagan first proposed its predecessor, the Freedom station, and those costs are not included as well.

So Axiom will build its private station for about a billion, and get it done in about five years. NASA spent anywhere from $100 to $200 billion, and took more than three decades to get it launched and built.

Which product would you buy?

Watching Perseverance’s landing on Mars

Because it will take eleven minutes for radio communications from Mars to reach Earth, no one on Earth will have any direct contact with the American rover Perseverance as comes in to land in Jezero Crater on Mars on February 18th. When NASA broadcasts the landing here on Earth it will already have happened.

Nonetheless, if you want see as soon as possible if the landing was successful, you can go to NASA public channel here at NASA or here at Youtube. I have also embedded the live stream telecast below the fold in this post.

The landing itself is set for about 3:55 pm (Eastern) on Thursday, February 18th. NASA’s coverage is scheduled to begin at 2:15 pm (Eastern). Expect almost everything you watch to be seeped in NASA propaganda, though of course their overview of the rover, its landing, and its landing site will be informative.

One important note: NASA has been selling the false notion that the primary goal of Perseverance is to search for life on Mars, and sadly much of the mainstream press has been repeating this notion blindly. It is simply not true. The rover’s primary goal, first, last, and always, is to gain more knowledge of the geology of Mars and its past history. If along the way the rover detects evidence of life, all for the better, but that is not what it will be focused on doing during its journey in Jezero Crater.
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Rover update: The rovers are coming! The rovers are coming!

With the imminent landing on Mars of both the American rover Perseverance only days away on February 18th followed by China’s rover in April, I think it time for a new rover update, not only providing my readers a review of the new landing sites but a look at the most recent travels of Curiosity on Mars and Yutu-2 on the Moon.

Curiosity

Curiosity's view of the base of Mount Sharp, February 12, 2021
Click for full resolution image.

Overview map of Curiosity's most recent and future travels

The panorama above, made from four images taken by Curiosity’s right navigation camera on February 12, 2021 (found here, here, here, and here), looks south to the base of Mount Sharp, now only a short distance away. The yellow lines on the overview map to the right show the area this panorama covers. The white line indicates Curiosity’s previous travels. The dotted red line in both images shows Curiosity’s planned route.

The two white dots on the overview map are the locations of the two recurring slope lineae along Curiosity’s route, with the plan to get reasonable close to the first and spend some time there studying it. These lineae are one of Mars’ most intriguing phenomenon, seasonal dark streaks that appear on slopes in the spring and fade by the fall. There are several theories attempting to explain their formation, most proposing the seepage of a brine from below ground, but none has been accepted yet with any enthusiasm.
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The coming death of NASA’s Space Launch System

SLS about to be cancelled?

In the past week there have been a slew of stories that all suggest strongly that the political support for the NASA-built rocket dubbed the Space Launch System (SLS) is fading very quickly, and might soon be weak enough that the political class in Washington might finally have the courage to cancel it.

First, a group of eleven Democratic Party senators on February 3rd wrote a letter [pdf] to the Biden administration, begging it to continue the manned lunar program dubbed Artemis that the Trump administration had instigated.

What made that letter remarkable was that it made no mention of SLS at all. Instead, its focus was to encourage Biden to not abandon construction of the Artemis manned lunar lander, what NASA dubs the Human Landing System (HLS).

Until that moment it had always been assumed in political circles that if you continue Artemis it means you continue SLS. Artemis itself was conceived as a program to give that heavy-lift rocket a purpose. SLS had been mandated by Congress a decade ago when Obama cancelled Bush’s Ares heavy-lift rocket. The problem was that Congress had not proposed any mission for SLS, and thus Artemis was born to give it that mission.

That these Democrats were pushing Artemis but not SLS was politically significant. It meant that they no longer considered Artemis synonymous with SLS. The former could exist without the latter.
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Falcon Heavy wins contract to launch 1st two Gateway modules

NASA today awarded SpaceX a $331 million contract to launch the first two components of the Lunar Gateway space station, using its Falcon Heavy rocket.

The Gateway’s Power and Propulsion Element and Habitation and Logistics Outpost will launch in tandem no earlier than May 2024 aboard the Falcon Heavy rocket from pad 39A at NASA’s Kennedy Space Center in Florida.

The $331.8 million launch services contract, awarded by NASA’s Launch Services Program at Kennedy, includes the Falcon Heavy launch and “other mission-related costs,” the agency said in a statement. The $331 million contract value is nearly three times the price NASA is paying for a Falcon Heavy launch in July 2022 with the Psyche asteroid probe.

What is significant about this contract is what it does not mention: SLS. Gateway was originally conceived by NASA as a project that would give purpose to the SLS rocket, a rocket that Congress required NASA to build without giving it any mission. Now it appears NASA is looking to build Gateway without SLS, at least on this first launch.

I would throw this news item in the bin containing an number of recent stories, all of which signal that SLS is on increasingly thin ice.

ESA contracts Airbus to build three more Orion service modules

The European Space Agency (ESA) late last week announced that it has awarded Airbus a contract to build three more service modules for NASA’s Orion capsule.

This new contract supplements the existing contract that already has Airbus building three service modules. With six service modules in the pipeline, the ESA is signaling that it is very confident the Artemis program will continue.

The key question remains: Will it continue with SLS as the rocket of choice? Right now there simply aren’t the funds to build six SLS rockets. Congress has only funded two. Moreover, the pace of construction for SLS means that, if funded, it will likely take a decade at least for it to launch these six capsule/service modules. Since SpaceX’s Starship/Super Heavy will likely be operational in about half that time, and will also be capable of much more for far less, I suspect that if these additional Orion capsules get launched, they will do so on something other than SLS.

SLS-backer Senator Richard Shelby (R-Alabama) to retire

Senator Richard Shelby (R-Alabama), long time firm supporter of the very expensive and long-delayed Space Launch System (SLS) rocket, has announced that he will not run for office again when his term expires in ’22.

The 86-year-old Shelby was first elected to the Senate in 1986 after eight years in the House. Shelby served in the House, and the first eight years in the Senate, as a Democrat, switching to the Republican party in 1994.

Shelby is best known in the space community for his role shaping NASA programs as a member of the Senate Appropriations Committee. That has included stints as chairman of the commerce, justice and science subcommittee, whose jurisdiction includes NASA, as well as of the full committee. With Democrats in control of the Senate, he is currently the ranking member of the full committee.

“I have worked to enhance Alabama’s role in space exploration and the security of our nation,” Shelby said in the statement announcing his decision not to run for reelection. That’s included support for programs based at the Marshall Space Flight Center in Huntsville, Alabama, such as the Space Launch System. “As chairman of the appropriations committee, I have more than a passing interest in what NASA does. And I have a little parochial interest, too, in what they do in Huntsville, Alabama,” he said at a March 2019 industry event

As the article makes clear, Shelby used his clout unceasingly to keep SLS funded. When NASA simply hinted in 2019 that it might switch to another rocket to launch Orion he made his displeasure known, and NASA immediately backed down.

His resignation now, at the same time that other members of Congress as well as the Biden administration appear to be separating the Artemis lunar program from SLS, is a strong signal that the political winds are blowing badly against SLS. Shelby has probably realized that he no longer has the same support for SLS in the rest of Congress that he once had, and knows there is a good chance it will go away, along with much of the pork he has been funneling to Alabama with it. When that happens, his chances of getting reelected drop precipitously. He probably doesn’t have to inclination to fight what might be a losing battle, especially at the age of 86.

The second static fire test of SLS’s core stage is presently scheduled for the fourth week in February. All had better go well, as time is running out in getting the rocket’s first launch off in ’21. Right now that schedule is very iffy. Further problems will make it impossible.

And any major failures would probably lead to the entire program’s cancellation. It would take years for SLS to recover the loss of the core stage, time the program does not have.

NASA awards Firefly lunar contract

Capitalism in space: NASA yesterday announced that it has awarded the new smallsat rocket company Firefly a $93 million contract to build a lunar lander for delivering scientific payloads to the Moon’s surface.

This is the first delivery awarded to Firefly Aerospace, which will provide the lunar delivery service using its Blue Ghost lander, which the company designed and developed at its Cedar Park facility. This facility also will house the integration of NASA and any non-NASA payloads, and also will serve as the company’s mission operations center for the 2023 delivery.

The lander is based on the design of Israel’s Beresheet lunar lander that failed in its landing attempt in 2019. After that failure a group of Israeli engineers from that project formed their own company, and partnered with Firefly to build a new lander, which is now dubbed Blue Ghost.

The NASA contract itself replaces OrbitBeyond, which had won a lunar landing contract initially but had backed out in 2019.

Finally, the timing of this announcement immediately after Firefly had revamped its board of directors to remove its main Ukrainian backer from an obvious management position is most telling. Suggests to me that they did that revamping in direct response to NASA’s concerns, and once done NASA could then move forward with the contract award.

NASA to do another static fire test of SLS’s core stage

NASA has now scheduled a second static fire test of the core stage of its SLS rocket, tentatively scheduled for the fourth week in February.

The first test, planned to last eight minutes, shut down after only one minute when the stage’s computers decided the parameters on engine #2 were outside their conservative margins. That burn also had a sensor issue with its fourth engine.

Conducting a second hot fire test will allow the team to repeat operations from the first hot fire test and obtain data on how the core stage and the engines perform over a longer period that simulates more activities during the rocket’s launch and ascent. To prepare for the second hot fire test, the team is continuing to analyze data from the first test, drying and refurbishing the engines, and making minor thermal protection system repairs. They are also updating conservative control logic parameters that resulted in the flight computer ending the first hot fire test earlier than planned. The team has already repaired the faulty electrical harness which resulted in a notification of a Major Component Failure on Engine 4. This instrumentation issue did not affect the engine’s performance and did not contribute to ending the first test early.

Assuming this test is successful, they will then need a month to get the stage ready for shipment by barge to Cape Canaveral, where it will take several more months to get it assembled with its two strap-on solid rocket boosters, its upper stage, and the Orion capsule on top.

Right now the unmanned test flight into orbit of this entire rocket and Orion is set for November ’21. While NASA has not announced a delay, this additional static fire test puts significant pressure on that schedule.

New Democrat head of House subcommittee covering NASA says he supports Artemis

The new Democrat head of the House appropriations subcommittee that covers NASA funding, Matt Cartwright (D-Pennsylvania), appears to support the Artemis program established during the Trump administration, though he has also indicated that he does not favor the timeline imposed by Trump to land a manned mission on the Moon by ’24.

Cartwright’s embrace of Artemis during [a] July 2020 webinar was a change from 2019 when he was one of several members reacting skeptically to a supplemental budget request from the Trump Administration after it unexpectedly accelerated the timeline for putting people back on the Moon from 2028 to 2024. He complained NASA did not even have a cost estimate for the entire effort, yet expected Congress to embrace it.

In 2018, he expressed concern about proposed cuts by the Trump Administration to NASA’s earth and space science activities especially climate programs and WFIRST (now the Roman Space Telescope). He urged NASA to follow the Decadal Surveys produced by the National Academies of Sciences, Engineering, and Medicine.

What his prior views presage now that he chairs the subcommittee remains to be seen. It is widely expected the 2024 deadline will be pushed back, perhaps to the 2028 date NASA originally planned, but Cartwright appears favorably disposed towards the agency overall.

Delaying the Moon landing by SLS forever is the real goal, so the jobs program can be extended without any risks. To actually fly might result in a failure, something that no politician wants.

In the end it will not be SLS anyway that gets Americans back to the Moon. It costs too much and is badly designed. It might fly once or twice, but after that Congress will drop it while keeping Artemis, albeit in a very different form. Instead of having NASA design and build things, the new Artemis will be built by the many companies who were awarded fixed priced contracts during the Trump administration to develop their own hardware as fast as possible and as inexpensively as possible.

The distinction is important, because the latter is more likely to succeed in a reasonable amount of time.

At the same time, with Congress on board and a Democrat in the White House, it is not surprising that the policy is immediately shifting to a slower timeline. Can’t get this done too fast! I must also add that 2028 was not NASA’s original date for its return to the Moon. Before the Trump administration took control of Artemis, NASA had wanted to complete Gateway first, which based on all of NASA’s previous schedules would have pushed a lunar landing into the 2030s. Do not be surprised if this sluggish schedule is reinstated.

In fact, with the present incompetents in charge in Washington, I fully expect China to own the Moon, while U.S. politicians brainlessly dither on how to spend pork.

Hints that NASA will redo the SLS static fire test

While NASA has not yet announced any decision on whether it will redo the full static fire test of its SLS core stage — following the January 16th abort — there are hints coming from industry sources that the agency is leaning to doing another test.

According to sources at the agency, program managers are in fact leaning toward conducting a second hot-fire test in Mississippi. Due to the need to obtain more propellant at the test site, conduct minor refurbishment to the vehicle, and possibly change the erratic sensor on Engine 4, the agency estimates it will require about three to four weeks before conducting another test.

Based on that schedule, the actual Artemis 1 unmanned flight, now set for November, will likely have to be delayed one month to December, since after the static fire test it will take several months to disassembly and prep the core stage for shipment to Florida and then reassembly it and prepare it for launch. That November launch date was predicated on a successful completion of the static fire test by January.

NASA and Boeing (the lead contractor building SLS) do not have much schedule margin however. They have begun stacking the solid rocket boosters that strap-on to the core stage. Once this is done the boosters supposedly have a life span of approximately one year, which means the launch must occur by about January ’22 though I would not be surprised if NASA waives that use-by-date if it needs to.

I am in a betting mood this morning. Want to bet SpaceX’s Starship completes its first orbital flight before SLS, even though it has been in development for one tenth the time (2 years vs 20) and for one thirtieth the cost ($2 billion vs $60)? I think the odds right now are very very likely. One way or the other, the race will definitely be neck-and-neck.

SLS static fire abort not caused by malfunction but too-tight parameters

According to NASA today the reason the SLS static fire test cut off after only one minute was because of too conservative margins set in the computer software.

In an update today, however, NASA said it was engine 2 that caused the abort. At that moment, the engines were underdoing a gimble test where they are rotated in different directions just as they must do during ascent to steer the rocket. Actuators in the Thrust Vector Control system that generate the force to gimble an engine are powered by hydraulic Core Stage Auxiliary Power Units (CAPUs). The CAPUs for engine 2 exceeded pre-set test limits and the computer system automatically shut down the test as it was designed to do, but NASA said it would not have been a problem during a launch.

According to NASA’s update,

The specific logic that stopped the test is unique to the ground test when the core stage is mounted in the B-2 test stand at Stennis. If this scenario occurred during a flight, the rocket would have continued to fly using the remaining CAPUs to power the thrust vector control systems for the engines.

Note too that another issue during the test needs resolution:

Initial data indicate the sensor reading for a major component failure, or MCF, that occurred about 1.5 seconds after engine start was not related to the hot fire shutdown. It involved the loss of one leg of redundancy prior to T-0 in the instrumentation for Engine 4, also known as engine number E2060. Engine ignition begins 6 seconds prior to T-0, and they fire in sequence about 120 milliseconds apart. Test constraints for hot fire were set up to allow the test to proceed with this condition, because the engine control system still has sufficient redundancy to ensure safe engine operation during the test. The team plans to investigate and resolve the Engine 4 instrumentation issue before the next use of the core stage.

No decision has been made yet whether they will do another static fire test before shipping the core stage to Florida for launch. They are under a time limit, as they have begun stacking the SLS rocket’s strap-on solid rocket side boosters, and those only have a life expectancy of one year once stacking has begun.

As far as I am concerned, nothing about the development of this rocket makes sense. I would never fly on it no matter how much money was offered to me, and anyone who does must know the terrible risk they take.

SLS core stage static fire test aborts after only one minute

During the crucial first static fire test of SLS’s core stage yesterday — meant to last a full eight minutes — the booster aborted the test after only one minute.

It’s still too early to know exactly what caused the early shutdown in Saturday’s engine test.

Flight controllers could be heard during the test referring to an “MCF” (a major component failure) apparently related to engine No. 4 on the SLS booster. John Honeycutt, NASA’s SLS program manager, added that at about the 60-second mark, cameras caught a flash in a protective thermal blanket on the engine, though its cause and significance remain to be determined.

Honeycutt said it’s too early to know if a second hot-fire test will be required at Stennis, or if it can be done later at NASA’s Kennedy Space Center in Florida, where the SLS is scheduled to launch the uncrewed Artemis 1 mission around the moon by the end of this year. Similarly, it’s too early to know if Artemis 1 will still be able to launch this year. “I think it’s still too early to tell,” Bridenstine said of whether a 2021 launch for Artemis 1 is still in the cards. “As we figure out what went wrong, we’re going to know kind of what the future holds.” [emphasis mine]

If this engine abort had occurred during a launch, with the two strap-on solid rocket boosters still firing (and no way to turn them off), the entire rocket would have been lost. Thus, for NASA to even consider shipping this core stage to Florida before figuring out the problem and fixing it is downright insane.

They need to figure out what went wrong, fix it, and then test again, even if if means the first unmanned Artemis flight experiences a serious delay. If they don’t then this whole program is proved to be an idiotic sham (something I have believed for about a decade), and should be shut down by Congress and the new President, immediately.

I am reporting this late because this weekend I was out in the country on a caving trip, taking a very much needed break from the truly horrible news of modern America.

InSight scientists give up on heat sensor mole

After another failed attempt earlier this month to dig with the German-made mole on the InSight Mars lander, the science team has decided to abandon all further efforts.

After getting the top of the mole about 2 or 3 centimetres under the surface, the team tried one last time to use a scoop on InSight’s robotic arm to scrape soil onto the probe and tamp it down to provide added friction. After the probe conducted 500 additional hammer strokes on 9 January, with no progress, the team called an end to their efforts.

This means the heat sensor, one of the two instruments carried by InSight, is also a failure, and will not be able to provide any data about the planet’s interior temperature.

From the beginning InSight appears to have been a poorly run and badly chosen project. Other than a weather station, it carried only two instruments, a seismometer and a heat sensor. Its launch was delayed two years when the French attempt to build the seismometer failed and JPL had to take over, fortunately with success. Now the failure of the German-made mole has made the heat sensor a failure.

To send a lander to Mars at a cost of a billion dollars with so little payoff seems in hindsight to have been bad use of money. Plenty of other NASA planetary missions have done far better for far less.

U.S. and Japan formalize partnership on Gateway

NASA announced yesterday the signing of a formal agreement between the U.S. and Japan detailing exactly how the two countries will partner in the building of NASA’s lunar space station Gateway.

Under an arrangement with Northrop Grumman, Japan also will provide batteries for the Gateway’s Habitation and Logistics Outpost (HALO), the initial crew cabin for astronauts visiting the Gateway. Additionally, Japan is investigating enhancements to its HTV-X cargo resupply spacecraft, which could result in its use for Gateway logistics resupply.

…The agreement also marks NASA’s intent to provide crew opportunities for Japanese astronauts to the Gateway, which will be determined following additional discussions, and documented in a future arrangement.

Japan is one of the seven countries that has also signed the Artemis Accords, which covers the legal and international rights under the project. This new agreement is more technical in nature, outlining who will do what during construction.

Of course, much of this assumes that money will be forthcoming from Congress for Gateway. Right now that budget does not really exist, and its allocation remains quite uncertain.

NASA moves up static fire test of SLS core stage

NASA today announced that it has rescheduled the full duration static fire engine test of the core stage of SLS’s first stage, moving it up one day to this coming Saturday, January 16th.

During the test, engineers will power up all the core stage systems, load more than 700,000 gallons of cryogenic, or supercold, propellant into the tanks and fire all four engines at the same time.

If all goes right, that test will last about 8 minutes, the full time those engines are intended to fire during launch.

For SLS a lot rides on this test. Should anything go wrong, it will likely delay the launch, presently scheduled for November (though there are rumors this date is no longer likely). And since we now have a new administration taking power that is also linked politically with the previous Obama administration that was generally uninterested in SLS, a failure during this test could very well signal the death knell for this vastly over-budget and far behind schedule project.

For SLS to survive, this test must succeed, and fire for its full duration.

NASA targets Jan 17th for full static fire test of SLS core stage

After analyzing the data from an aborted fueling dress rehearsal, NASA engineers have decided they understand and have fixed the issue that caused the abort and have now scheduled the full static fire test of SLS’s core stage for January 17th.

NASA conducted the seventh test of the SLS core stage Green Run test series – the wet dress rehearsal – on Dec. 20 at NASA’s Stennis Space Center near Bay St. Louis, Mississippi and marked the first time cryogenic, or super cold, liquid propellant was fully loaded into, and drained from, the SLS core stage’s two immense tanks. The wet dress rehearsal provided structural and environmental data, verified the stage’s cryogenic storage capabilities, demonstrated software with the stage’s flight computers and avionics, and conducted functional checks of all the stage’s systems. The end of the test was automatically stopped a few minutes early due to timing on a valve closure. Subsequent analysis of the data determined the valve’s predicted closure was off by a fraction of a second, and the hardware, software, and stage controller all performed properly to stop the test. The team has corrected the timing and is ready to proceed with the final test of the Green Run series.

…The upcoming hot fire test will fire all four of the stage’s RS-25 engines simultaneously for up to eight minutes to simulate the core stage’s performance during launch. After the firing at Stennis, the core stage for SLS will be refurbished and shipped on the agency’s Pegasus barge to NASA’s Kennedy Space Center in Florida. The stage will then be assembled with the other parts of the rocket and NASA’s Orion spacecraft in preparation for Artemis I, the first integrated flight of SLS and Orion and the first mission of the agency’s Artemis program.

The agency had been hoping to complete this test series before the end of 2020. Whether the delay will effect the planned launch date in November is unclear. I suspect they are already anticipating another postponement, in that this press release strangely makes no mention of that launch date.

Surprisingly low number of observation proposals from astronomers for Webb telescope

In preparation for the launch of the James Webb Space Telescope in ’21, the Space Telescope Science Institute (STScI) that will operate it has begun accepting observation proposals from astronomers, and has apparently discovered that the number of proposals, dubbed the subscription rate, is surprisingly low.

The stats of the James Webb space telescope cycle 1 proposal round came in the other day. In summary: an over subscription rate of 1:4. A little less even.

There was immediate spin how the stats were a good thing. Enthusiasm from around the globe! So many investigators! But that does not change that the 1:4 oversubscription is a disappointment. If I were part of the project, this would and should worry me.

If they got exactly the right number of proposals to precisely use all of the telescope’s observation time, the subscription rate would be 1. An oversubscription rate of 1.4 seems good, but in truth it is tiny compared to Hubble and other space telescopes, and horrible considering the cost of Webb (almost $10 billion, 20x what it was originally budgeted).

The author at the link provides some technical reasons for the low interest, some of which are the fault of the Webb management team (such as a very complicated proposal process) and some that are beyond their control (the Wuhan panic). He also provides suggestions that might help.

Either way, the relatively low interest I think is rooted in Webb’s initial genesis. It was pushed by the cosmological community and its design thus optimized for studying the early universe. Other astronomical fields were pushed aside or given a lower priority so that the telescope does not serve them as well.

The result is that a lot of astronomers have been finding other more appropriate and already functioning telescopes to do their work, bypassing Webb entirely. They are probably also bypassing Webb because it seems foolish to spend the inordinate amount of time putting together a proposal for a telescope a decade behind schedule that carries an enormous risk of failure once it is launched.

Another SLS core stage abort during dress rehearsal

NASA today revealed that engineers were forced on December 20th to abort at about T-5 minutes their second attempt to do a fueled dress rehearsal countdown in preparation for the full core stage static fire test.

[S]ources said the terminal countdown started at T-10 minutes and counting and ran down to T-4 minutes and 40 seconds where an unplanned hold occurred. … The criteria for how long it should take for a liquid hydrogen replenish valve to close was violated at that point in the countdown when the valve was commanded to the close position as a part of the process to pressurize the liquid hydrogen tank for engine firing. After holding at the T-4:40 point for a few minutes, teams decided the terminal countdown test couldn’t continue.

Vehicle safing and recycle sequences were then executed.

Although the countdown ran for over half of its intended duration, the early cutoff left several major milestones untested. With the countdown aborted at that point, the stage’s propellant tanks weren’t fully pressurized, the hydraulic Core Stage Auxiliary Power Units (CAPUs) were never started, the final RS-25 engine purge sequence was never run, and the vehicle power transfer didn’t occur.

NASA management is debating now whether they can proceed directly to the full core stage static fire test, where the core stage engine will fire for the full duration of a normal launch. It could be that they will decide to waive testing what was not tested on this last dress rehearsal.

If they delay the full test to do another dress rehearsal, they risk causing a delay in the fall launch of SLS, as they need a lot of time to disassemble, ship, and reassembly the stage in Florida. If they don’t delay, they risk either a failure during the full static fire test, or (even worse) a failure during that first launch.

Considering the number of nagging problems that have plagued this test program, it seems foolish to me to bypass any testing. They not only do not have enough data to really understand how to fuel the core stage reliably, they don’t even have a lot of practice doing the countdown itself. All this bodes ill when they try to launch later this year, especially if they decide to not work the kinks out now.

NASA decides to fly Orion with failed power unit

Because a repair would delay the first SLS launch for months if not a year, NASA has decided to fly Orion on that November ’21 mission with failed electronics power unit.

In a Dec. 17 statement, NASA said it had decided to “use as is” one of eight power and data units (PDU) on the Orion spacecraft, which provide communications between the spacecraft’s computers and other components. One of two redundant channels in one of two communications cards in that PDU is not working.

…NASA, in its statement about deciding not to replace the PDU, did not go into details about the repair options, but said that the risks of damaging the spacecraft during the PDU repair outweighed any loss of data should the unit completely malfunction.

Engineers, the agency stated, “determined that due to the limited accessibility to this particular box, the degree of intrusiveness to the overall spacecraft systems, and other factors, the risk of collateral damage outweighed the risk associated with the loss of one leg of redundancy in a highly redundant system.”

“NASA has confidence in the health of the overall power and data system, which has been through thousands of hours of powered operations and testing,” the agency added, noting that the PDU in question was still “fully functional.”

Let’s then assess Orion. The contract was issued to Lockheed Martin in 2006. In the fourteen years since Congress has spent about $17 billion on this manned capsule. In that time it has flown once, during a test flight that was intended to test its heat shield, even though when that flight happened NASA had already decided that it was not going to use the heat shield design it was testing.

Orion’s second flight in November ’21 will be unmanned, but it will be flying with this failed unit. The next time it is supposed to fly will be in ’24, when NASA is hoping to send astronauts on a lunar landing missions. By that time NASA will have spent about $20 billion on Orion, and gotten two test capsules (both unrepresentative of the flight model) plus one manned mission.

Would you fly on this capsule under these circumstances? I wouldn’t, especially considering the non-track record of its rocket, SLS.

As the taxpayer, do you think you’ve gotten your money’s worth from this capsule? I don’t. I think it has been an ungodly waste of money, and a demonstration of the incapability of NASA and the big space contractors Boeing and Lockheed Martin of getting anything accomplished. Depend on them, and you will never go anywhere.

An update on the testing of SLS’s core stage

Link here. The article provides more information on the temperature issue that caused the seventh of eight fueling tests of the core stage to abort early.

The temperature issue arose when NASA transferred superchilled liquid oxygen, to fuel the rocket, from a holding facility to the core stage of the SLS. This procedure has been modeled and verified before, Julie Bassler, SLS stages manager at Marshall, told reporters during the same teleconference. But this was the first time the transfer actually took place.

“We were actually just a few degrees different than what we wanted to see coming in,” she continued, but said the temperature must be precise during the initial phases of filling the tank. The requirement is minus 290.57 degrees Fahrenheit (minus 179.21 degrees Celsius.) But the liquid oxygen was slightly cooler, at minus 296.67 degrees Fahrenheit (minus 182.59 degrees Celsius).

“We filled up [the tank] just enough to pass the phase where we knew we weren’t going to be able to get the temperature to a level that was going to be acceptable to meet the requirement, and that’s when they caught us … in the testing,” Bassler continued.

Despite this issue, NASA still hopes to do the last core stage test, dubbed the Green Run, in the last week in December. During that static fire test they will fuel the core stage entirely and then fire its engines for the full duration of an actual launch — almost ten minutes. If all goes well they will then pack up the stage and ship it to Florida for the planned November unmanned test mission sending Orion around the Moon.

They have no schedule margins, however, because all the components of this very expensive and complex rocket need a lot of time to get anything done. The two solid rocket boosters that will be attached to the sides of the core stage only have a twelve month lifespan once assembled, and they are holding off assembling them pending this test. The core stage itself needs two months to be disassembled, and then two months to be reassembled in Florida. And there remain the issue of a failed power unit in the Orion capsule that could take four to twelve months to repair.

The article however had this telling quote, based on comments from a NASA official, about future launch procedures, that sent a chill up my spine:
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Boeing and NASA delay again the 2nd unmanned demo flight of Starliner

Boeing and NASA yesterday announced that they now plan to fly the second unmanned demo flight of Starliner in late March, rather in January as last scheduled.

Though there have been hints for awhile that a launch close to the start of the new year was no longer likely, this announcement confirms those hints. This means that it will have taken Boeing more than a year to fix the software issues that forced the first demo mission to abort its docking with ISS and come back early.

Whether this will delay the manned mission, which they are still targeting for as early as the summer of ’21, remains unclear. I think it will all depend on how well that the demo mission goes.

1st countdown dress rehearsal of SLS core stage scrubbed

The attempt by NASA to conduct a full countdown dress rehearsal of the SLS core stage, including loading its tanks, was scrubbed early in the countdown yesterday when engineers encountered problems loading oxygen into the rocket’s tanks.

An issue with the LOX chilldown process run on Monday meant that the LOX propellant tank couldn’t be filled, which meant that the full WDR test wasn’t possible.

NASA’s post-scrub statement indicated the vehicle systems performed well and that the Core Stage engineering community and the test team at Stennis were working on fixes and determining when the tanking and countdown demonstration parts of the WDR test can be retried.

This dress rehearsal is intended to preparatory to what NASA dubs the Green Run test static fire of the core stage, set to last for the full 500 seconds the core stage would fire during an actual launch. Whether this scrub will prevent that Green Run test from occurring before the end of the year remains unclear. Either way it must happen soon if NASA is to maintain its schedule for the long frequently delayed launch of SLS, now scheduled for November ’21.

New problem found on Orion that could delay its launch by a year

The failure of a power unit on the Orion capsule slated to fly on SLS’s first test flight late in ’21 could delay that test flight by as much as an additional year.

Replacing the PDU isn’t easy. The component is difficult to reach: it’s located inside an adapter that connects Orion to its service module — a cylindrical trunk that provides support, propulsion, and power for the capsule during its trip through space. To get to the PDU, Lockheed Martin could remove the Orion crew capsule from its service module, but it’s a lengthy process that could take up to a year. As many as nine months would be needed to take the vehicle apart and put it back together again, in addition to three months for subsequent testing, according to the presentation.

Lockheed has another option, but it’s never been done before and may carry extra risks, Lockheed Martin engineers acknowledge in their presentation. To do it, engineers would have to tunnel through the adapter’s exterior by removing some of the outer panels of the adapter to get to the PDU. The panels weren’t designed to be removed this way, but this scenario may only take up to four months to complete if engineers figure out a way to do it.

A third option is that Lockheed Martin and NASA could fly the Orion capsule as is. The PDU failed in such a way that it lost redundancy within the unit, so it can still function. But at a risk-averse agency like NASA, flying a vehicle without a backup plan is not exactly an attractive option. It’s still not clear what went wrong inside the unit, which was tested before it was installed on the spacecraft, according to a person familiar with the matter.

None of these options are good. The first two will certainly delay the planned November 2021 launch, which by the way is already four years behind schedule. The third will risk a failure of the mission, which though unmanned would certainly lead to further delays in the manned mission expected one or two years later.

That they don’t know why the unit failed and cannot fix it easily speaks very badly to the design of Orion and SLS. Compare this with SpaceX, which in the past month has demonstrated it can in only days switch out engines on both its commercial Falcon 9 rocket and its new next generation Starship rocket. Moreover, SpaceX has demonstrated repeatedly that once they identify an issue they move immediately to understand it and fix it.

With NASA, Orion, and Orion’s contractor Lockheed Martin, such flexibility and agility appears all but impossible. They have designed a monster that cannot be fixed easily, cannot launched quickly, and costs an ungodly amount of money.

I increasingly believe that Starship will reach orbit before SLS/Orion, even though the latter has been in development for almost three times longer, and will cost 25 times more.

NASA fixes SLS issue, prepares for full hot fire engine test of core stage

My heart be still! NASA engineers have successfully fixed a valve on the inside of the core stage of the agency’s SLS rocket, making it possible for the continuation of the ongoing test program leading up to its first and only full static fire test on December 21st of the rocket’s core stage, prior to the rocket’s first launch.

Over the weekend, engineers at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, successfully repaired a valve inside the core stage of the agency’s Space Launch System (SLS) rocket. The team designed an innovative tool to remove and replace the valve’s faulty clutch while the core stage remained in the B-2 test stand, and without removing the entire valve. Subsequent testing of the repaired valve confirmed that the system is operating as intended.

If that static fire test fails for any reason, it will likely delay the first Artemis launch by at least a year, if not longer. Right now there is a slim chance that SpaceX’s Starship will complete its first orbital launch before SLS (which NASA has been developing for only seventeen years). Further delays would almost guarantee it.

Such an event will make the entire SLS program appear kind of stupid, irrelevant, and an utter waste of money. But then, SLS is exactly that, a wasteful boondoggle designed not to get American astronauts into space but to spend money in Congressional districts and states. These corrupt legislators actually like the delay and failure, because it extends the contracts and funnels more money to their constituents over a longer period of time. Who cares if anything ever really gets accomplished, or the interests of the U.S. are advanced? What really matters is making sure Congressmen get photo ops, and their big space backers get contracts so they can continue to make campaign contributions.

Sierra Nevada delays first Dream Chaser launch to ’22

Sierra Nevada officials revealed yesterday that they are delaying the first test flight of their Dream Chaser reusable cargo mini-shuttle from late 2021 to some unspecified time in 2022.

‘’COVID has definitely played a role” in that delay, said Steve Lindsey, senior vice president for strategy at SNC Space Systems. One example he gave involved structural testing of the spacecraft’s cargo module at a contractor’s facility in San Diego. COVID-related restrictions prevented SNC engineers from being on site at that facility to oversee the tests. SNC developed a workaround by using a mission control center it developed for Dream Chaser in Colorado so those engineers could remotely oversee those tests. “That worked great. Unfortunately, it took probably three or four times as long as it should have,” he said.

A related problem, he said, involves suppliers who have had to suspend operations because of COVID-19 outbreaks at their facilities. There have also been technical challenges with Dream Chaser, although he did not go into details about specific issues. [emphasis mine]

I underline the unspecified technical issues, because I suspect they might be the real issue. SpaceX has not been slowed in any significant way due to the Wuhan panic, even though it deals with NASA also. I would therefore not be surprised if they are using COVID-19 as a cover for other issues.

It is a new craft, and problems are expected. I’d just rather they didn’t hide it. It contributes to doubts about the company, which by the way has been much slower in its development than one should expect. NASA awarded this contract in January of 2016, with the first launch then planned for as early as October 2019. It is now 2020, and the launch is still now two years away.

The Apollo 12 crew’s excursions on the Moon, 51 years ago

In celebration of the anniversary this week of the Apollo 12 mission to the Moon in November 1969, the science team for the Lunar Reconnaissance Orbiter (LRO) have created a wonderful animation showing step-by-step where and when Pete Conrad and Alan Bean walked during their two EVAs on the lunar surface.

That video is below. It highlights strongly the need of any future short-term mission to any planetary landing to have a vehicle on board. Conrad and Bean accomplished a lot during their two four-hour walks, but nowhere near as much as they could have accomplished if they could have driven about on their EVAs. In fact, in the 1960s NASA had already recognized this, and was to put a rover on the last three Apollo lunar landings.

Watch today’s launch of SpaceX’s Resilience manned capsule

According to a NASA report yesterday, the weather then stood at 50% for allowing a launch of four astronauts to ISS on SpaceX’s Resilience capsule tonight at 7:27 pm (Eastern).

That percentage was still reported this morning. Part of the issue is that SpaceX wants to recover the first stage, and the weather therefore not only has to be good in Florida, it has to be good in the Atlantic where the stage will come down.

NASA’s live coverage begins at 3:15 pm (Eastern). The link to that live stream is below the fold. As I write this at around noon (Eastern) it is simply NASA TV’s normal feed, which is essentially full time propaganda for NASA. After 3:15 pm it will switch to live coverage, which unfortunately will still be packed with pro-NASA propaganda, even though this launch is entirely being run by the private company SpaceX. NASA’s only part is that of a customer, with the ability to say “no” at any point. The rocket, the capsule, the launchpad, and the countdown, is operated completely by SpaceX and its employees.

I have also added the clean feed from NASA, which appears to carry little commentary or narration.

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Weather forces one day delay in launch of Resilience with four astronauts

Because of high winds and ocean weather interfering with the recovery of the first stage, NASA and SpaceX today decided to delay the launch of SpaceX’s second manned Dragon mission, the capsule Resilience carrying four astronauts, to Sunday, November 15.

NASA and SpaceX are now targeting 7:27 p.m. EST Sunday, Nov. 15, for liftoff of the agency’s SpaceX Crew-1 mission to fly astronauts from Launch Complex 39A at NASA’s Kennedy Space Center in Florida to the International Space Station.

Teams moved the launch by one day because of onshore winds and to enable recovery of the first stage booster, which is planned to be reused to launch the Crew-2 mission next year. The booster is expected to land on the recovery ship about nine minutes after launch.

They now plan to dock with ISS at 11 am (eastern) on November 16th.

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