Tag: NASA

Dream Chaser still alive!

9:22 am

The competition heats up: Sierra Nevada (SNC) has announced a new effort to gain international customers for its Dream Chaser manned spacecraft.

From the press release:

SNC’s Global Project offers clients across the globe access to low Earth orbit (LEO) without the time, resources and financial burden of developing the necessary capabilities or infrastructure to support a mature human spaceflight program. The Global Project utilizes the Dream Chaser spacecraft as a baseline vehicle which, in turn, can be customized by the client for an array of missions to support government, commercial, academic and international goals. The individual mission customization of the Global Project can be applied to both crewed and uncrewed variants for a single dedicated mission or suite of missions.

This is excellent news, as it tells us that the company is not giving up on the spacecraft, and intends to push hard to finish it. Not only are they working make it a viable product to many customers and thus obtain the construction financing to build it outside of NASA’s manned program, they also appear ready to bid on NASA’s second round of cargo launches, using Dream Chaser as an unmanned cargo freighter to ISS.

In fact, I would not be surprised if NASA chooses Dream Chaser over Dragon for that second round of cargo deliveries. Dragon is slated for the manned flights, so the agency will need another vehicle to replace it. Why not give the contract to Sierra Nevada, thus providing NASA with two manned vehicles and three cargo vehicles, all capable of accessing the station.

All in all, this increasingly looks like a win-win situation for everyone.

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Washcloth delays SLS engine tests

8:59 am

The testing of an engine for the giant SLS rocket will be delayed because engineers have found the remains of a washcloth in the ducts of the test stand at Stennis Space Center.

The investigation found the fibers belong to a cotton shop rag from a weld shop that had been involved with working on the LOX duct ID surface during manufacture. The roughened surface (of the duct) was where the fibers were observed to be hanging up on.

The investigation team reported that, under microscope inspection, a piece of the run duct stock showed metallic particles loosely adhered to the ID surface and embedded in the ‘machining’ groves. Several were easily dislodged and identified as ID surface material. “A tape sample was pulled from the same stock (after an identical cleaning process) and produced a rather large quantity of particles. This is an unacceptable condition and it was agreed that the entire run duct will need to be replaced or reworked (~30-ft of pipe),” added the investigation notes.

Replacing the duct will cause a several month delay in the test program. Fortunately for NASA, they have some wiggle room (for the moment), since the entire SLS schedule has already slipped a year to 2018.

Nonetheless, do not be surprised if this is only the first of many further delays.

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Sierra Nevada protests NASA manned spacecraft contact award

5:47 pm

The competition heats up: Sierra Nevada has formally protested NASA’s decision to award Boeing and SpaceX manned spacecraft contracts.

The company said late Friday that its bid in the NASA Commercial Crew Transportation Capability (CCTCap) was $900 million less than the bid submitted by Boeing, which won a contract worth as much as $4.2 billion to complete development, test fly and operate its CST-100 crew capsule. At the same time, SNC said, its proposal was “near equivalent [in] technical and past performance” source-selection scoring.

“[T]he official NASA solicitation for the CCtCap contract prioritized price as the primary evaluation criteria for the proposals, setting it equal to the combined value of the other two primary evaluation criteria: mission suitability and past performance,” the company stated. “SNC’s Dream Chaser proposal was the second lowest priced proposal in the CCtCap competition.”

In other words, they are challenging NASA’s decision to pick Boeing over them, as their proposal was far cheaper.

We all know that Boeing got the contract as much for its political clout as for its technical expertise. NASA wanted to make sure that members of Congress who promote the Boeing jobs in their districts would have nothing to complain about. Whether Sierra Nevada can get the government to look past that political clout is very doubtful, though I think I support them whole-heartedly in their effort.

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The Great Space Race

1:00 pm

Yesterday the private commercial launch company SpaceX broke ground on its own private spaceport near Brownsville, Texas.

“This feels great. It feels like the future,” [SpaceX founder Elon] Musk said at the ground-breaking. … He intends to have the first launch in late 2016, with an initial 12 launches a year. Ultimately, “thousands of launches,” he projected. Furthermore, “when we start doing commercial crew activities, I would expect us to launch a crew from here,” he said.

The significance of this construction is not trivial. This will be the first spaceport built by a private company that will be used to launch its privately-built commercial rockets, and will do it for profit. Other spaceports have been established in the last decade for the purpose of private space tourism, but none have seen anything fly, and all those spaceports were some form of quasi-government operation.

SpaceX’s Brownsville spaceport, rumored to be dubbed Mars Crossing, is not a government-run operation, however. It will be wholly owned and operated by the company, and is being built to allow them to launch commercial satellites unconstrained by the rules that make launches from the government controlled spaceports at the Kennedy Space Center as well as Vandenberg Air Force Base in California difficult and complicated.

This ground-breaking also comes on the heels of last week’s announcement that SpaceX and Boeing have been chosen by NASA to build spacecraft to ferry human astronauts to and from the International Space Station.

It also comes at the same time the Russian government has reorganized its entire aerospace industry to place it under government control, committed billions for the accelerated construction of a new spaceport on Russian territory, and launched the first test flight of its own new rocket, Angara, designed to compete for commercial market share while also reenergizing the entire Russian space effort.

Nor is that all.
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Falcon 9 launch puts Dragon in orbit

11:03 pm

The competition heats up: SpaceX’s Falcon 9 rocket has successfully put its fifth Dragon cargo freighter into orbit, with a docking at ISS scheduled for Tuesday.

Spaceflight Now’s status update above also noted that this is the 13th launch of a Falcon 9 rocket since 2010. All these flights have successfully put their primary payloads into orbit as promised, an amazing track record for a new rocket built by a new company only in existence for less than a decade.

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Extending ISS to 2024

10:01 am

An inspector general report released today has outlined some issues that NASA needs to address in order to keep ISS operational through 2024.

In this audit, the Office of Inspector General (OIG) found that while NASA has identified no major obstacles to extending ISS operations to 2024, it must address several areas of risk to ensure continued safe operations. Specifically, the ISS faces a risk of insufficient power generation due in part to faster-than-expected degradation of its solar arrays. Second, although most replacement parts have proven more reliable than expected, sudden failures of key hardware have occurred requiring unplanned space walks for repair or replacement. Third, with the retirement of the Space Shuttle fleet NASA has a limited capacity to transport several large replacement parts to the Station should they be needed. While the ISS Program is actively working to mitigate these risks, anticipating the correct amount of replacement parts and transporting them to the ISS present major challenges to extending Station operations 10 or more years beyond its original expected service life.

The report also noted concerns about the budget and the lack of commitment from NASA’s international partners.

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NASA has chosen Boeing and SpaceX to build manned spacecraft to ferry crews to ISS

1:12 pm

The competition heats up: NASA has made a decision and has chosen two companies to ferry astronauts to and from ISS, and those companies are Boeing and SpaceX.

I am watching the press conference on NASA television. Some quick details from NASA here.

This is a reasonable political and economic decision. It confirms that SpaceX is ready to go and gives the company the opportunity to finish the job, while also giving Boeing the chance to show that it can compete while also giving that pork to congressional districts.

Some details: After NASA has certified that each company has successfully built its spacecraft they will have then fly anywhere from four to six missions. The certification process will be step-by-step, similar to the methods used in the cargo contracts, and will involve five milestones. They will be paid incrementally as they meet these milestones.

One milestone will be a manned flight to ISS, with one NASA astronaut on board.

One more detail. Boeing will receive $4.2 billion while SpaceX will get $2.6 billion. These awards were based on what the companies proposed and requested.

I will have more to say about this tonight on Coast to Coast, as well as on the John Batchelor show.

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Management problems at NASA’s asteroid hunting program

11:15 pm

An inspector general report today criticized NASA’s program to find potentially hazardous asteroids, finding it disorganized and poorly managed.

The report faulted the NEO Program’s lack of structure, and said its resources are inadequate for handling its growing agenda. In addition to the program’s Washington-based executive, Lindley Johnson, NASA funding goes to support six employees at the Minor Planet Center in Massachusetts and six more at the Jet Propulsion Laboratory in California, the inspector general’s office said.

The report said the program’s executive fell short when it came to overseeing progress in the asteroid-tracking effort. What’s more, there were no formal partnerships with the Defense Department or the National Science Foundation, or with international space agencies. Those groups could make significant contributions to the effort, the report said.

I do not doubt that this program has management problems. What government agency today doesn’t? And any that are managed well are the exception to the rule. However, the report’s conclusion that “resources are inadequate for handling its growing agenda” is typical Washington-speak for “Give us more money!” which almost never solves the management problems that made the program a failure in the first place.

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An update on the status of NASA manned commercial competition

3:25 pm

Jason Davis at the Planetary Society blog has put together an excellent summary of the status for all three companies competing for NASA’s contract to ferry astronauts to and from ISS.

Key paragraph:

From a quantitative standpoint, Boeing is the leader. Since the first quarter of 2013, the company has been ahead in percentage of milestones completed and percentage of funding awarded. Plus, there’s the simple fact that they’ve finished all of their milestones, while SpaceX and Sierra Nevada asked for extensions. But from a qualitative standpoint, things are less straightforward. SpaceX has already proven they can fly missions to the ISS. And they’re the only CCiCap participant with a pad abort test and an in-flight abort test among their milestones.

It is very clear just looking at the actual milestones that what Boeing has done so far is not that impressive. Almost everything on their list is a paperwork review, not construction or testing of actual hardware. Meanwhile, SpaceX and Sierra Nevada are building and testing spacecraft. That they have not yet completed their milestones is hardly a big deal in this context.

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The Russian takeover of Crimea once again threatens American access to space

10:12 pm

A decision by the Russians to possibly shift astronaut training back to a base in the Crimea, now under their control, could lock American astronauts from future Soyuz flights.

Shifting the survival training to Russian-occupied Crimea will require foreign cosmonauts to accept travel there without Ukrainian visas, an explicit acquiescence to the new diplomatic status of the province. Refusal to attend survival training is equivalent to failing the training, which by existing training regulations is an automatic disqualification for flight certification. No Crimea trip, no space trip.

The Russians have not yet made this shift official, so it is possible it will not become a problem. However, the article outlines many reasons why it makes good sense for the Russians to do it.

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Construction completed on first Orion capsule

7:32 pm

NASA has released the first photo of the completed first Orion capsule, now finished and scheduled to do a test flight in December.

As interesting as that first test flight will be, launching the capsule to about 3,600 miles before it dives back into the atmosphere to test its heat shield, I can’t get that excited about it. I sincerely believe this program will go the way of Ares, the Orbital Space Plane, Constellation, and a host of other big NASA projects that were too expensive and took too long to build. It will get cancelled before it actually flies any humans anywhere.

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New York dumps NASA contract because of cost overruns.

8:26 am

New York Mayor de Blasio has fired a team of NASA consultants that had been hired by the previous mayor to lead the overhaul of the city’s 911 system after costs skyrocketed and the project fell far behind schedule.

Up to 20 NASA consultants had spent the past two years working on the project, at average annual salaries of $250,000. They’ve conducted technical designs for new radios and computer dispatch systems. That technology will eventually link police, FDNY and emergency medical system dispatchers and field units to the city’s main emergency call center in downtown Brooklyn, and to a still-unfinished backup call center in the Bronx.

City officials did not say they were dissatisfied with NASA’s performance. They simply believe the work can be done cheaper in-house.

Why does this sound familiar?

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Review panel approves extensions for seven planetary missions.

5:19 pm

In approving extensions of seven NASA planetary missions, a review panel concluded that the Curiosity rover wasn’t doing the best it could, and that the project scientist didn’t work hard enough to change their minds.

The Mars Science Laboratory’s Curiosity rover landed on the red planet in August 2012. Equipped with a drill to gather surface samples and spectroscopy equipment to analyze the samples, the rover has collected and analyzed five surface specimens so far and, according to the extended mission proposal just approved by NASA, would analyze another eight over the next two years. That is “a poor science return for such a large investment in a flagship mission,” a 15-person senior review panel chaired by Clive Neal, a geologist at the University of Notre Dame in South Bend, Indiana, wrote in a report published Sept. 3.

The report also chided John Grotzinger, the lead Curiosity project scientist at NASA’s Jet Propulsion Laboratory in Pasadena, California, for neglecting to show up in person during a Mars-focused senior review panel meeting in May. “This left the panel with the impression that the [Curiosity] team felt they were too big to fail,” the senior review panel wrote.

This sounds like a pissing war between scientists. Grotzinger didn’t give them the required deference so they slammed him. No matter happened, however, we know they weren’t going to cancel Curiosity’s funds.

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Battle of the heavy lift rockets

9:44 am

Check out this very detailed and informative look at unstated competiton between NASA’s SLS rocket and SpaceX’s heavy lift rocket plans that are even more powerful than the Falcon Heavy.

Key quote: “It is clear SpaceX envisions a rocket far more powerful than even the fully evolved Block 2 SLS – a NASA rocket that isn’t set to be launched until the 2030s.”

The SpaceX rocket hinges on whether the company can successfully build its new Raptor engine. If they do, they will have their heavy lift rocket in the air and functioning far sooner than NASA, and for far far far less money.

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The decision on manned spaceflight

9:23 am

The rumors are swirling. Today alone the news included three different articles about NASA’s upcoming decision to down-select to either one or two in its manned commercial crew program.

The third article above speculates that the decision will be made shortly after this weekend, maybe as soon as next week. It also outlines in nice detail the companies who are competing for the contract.

I strongly expect NASA to pick two companies, not one, as the agency has repeatedly said it wants to have redundancy and competition in manned space flight. To this I agree whole-heartedly. Right now, if I was a betting man (which I am not), I would pick SpaceX and Sierra Nevada as the two companies to get the nod.

If NASA only picks one company that I don’t think there is much doubt that it will be SpaceX.

And then again, government agencies, because of politics, have sometimes made some incredibly stupid decisions. For example, back in the 1970s the company that proposed the space shuttle was rejected for another big space company that had more political clout, which then turned around and essentially stole the first company’s designs to build the space shuttle from them. It just took longer and cost more.

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SLS first launch officially delayed one year

3:18 pm

In a press conference today to tout the development of the SLS rocket, NASA finally admitted that the rocket’s first flight has been delayed a year until 2018, as had been rumored for months.

The cost? $7 billion more from now until that first launch, a number that does not include the billions already spent. I once again note that the entire commercial program, both manned and cargo, has cost less than that, from start to finish, and includes the entire manifest of actual cargo flights to ISS.

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Russia to continue on ISS past 2020?

9:03 am

A Russian news story today suggests that they are leaning strongly to continuing their partnership with the United States on ISS beyond 2020.

“The issue of Russia’s participation at the ISS after 2020 remains open, but there is a 90-percent chance that the state’s leadership will agree to participate in the project further,” [Izvestia] wrote, citing a source at Russia’s Federal Space Agency Roscosmos.

This report gives a better overview of the debate going on with Russia’s government and space agency. If they abandon ISS the work they have already done on new modules for the station will have to be written off, and it appears assembling their own station from those modules will be too expensive and take too long.

It also looks like NASA offered them a second year long mission if they stuck around.

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NASA’s Space Launch System searches for a mission

9:26 am

Managers of NASA’s Space Launch System (SLS) are searching for a mission that they can propose and convince Congress to fund.

Any honest read of this article will conclude that this very expensive rocket system is an absurd waste of money. It has no mission now, and will never get one considering the cost. Instead, NASA will spend billions to fly two test flights, both unmanned, and then the money will run out.

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What private manned spaceship will NASA pick?

8:47 am

Speculation grows on the upcoming down-select decision by NASA of its manned commercial space program.

Next up is the announcement of the transition to the Commercial Crew Transportation Capability (CCtCap) contracts, to be announced later this month, or early in September, depending on political direction. Although the source selection process is obviously an internal debate, with its results embargoed until the time of the NASA announcement, it is hoped that two of the commercial crew providers will move forward with additional funding.

At the ASAP meeting, Ms. Lueders expressed “NASA’s desire to continue the partnerships even after the announcement, including with companies not selected.” That continued association may be in the form of unfunded Space Act Agreements (SAA), not unlike that which Blue Origin is currently working under, as it develops a crew capsule outside of the trio working with CCiCAP funding. “People are recognizing the value of competition and have an appreciation for shared knowledge,” added Ms. Lueders. “NASA has learned from the companies and the companies have learned from NASA. It would be a big plus to continue the relationships.”

As to which companies are likely to win through to the CCtCap phase, that is a tightly kept secret. However, over recent months, sources have noted NASA’s strong affection toward the multi-capable Dream Chaser, while SpaceX has a growing track record with its Falcon 9 and cargo-Dragon combinations via its Commercial Resupply Services (CRS) missions. [emphasis mine]

My sense in the last few months has also leaned heavily in favor of Dragon and Dream Chaser, both of whom appear to be moving forward with construction at a fast pace. Boeing meanwhile has instead made it seem that it wishes to invest as little capital in its project as possible, unless it wins the competition. While the first two companies have unveiled real hardware, Boeing continues to show us mostly mock-ups.

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The flight of gifted engineers from NASA

5:43 pm

Rather than work in NASA, the best young engineers today are increasingly heading to get jobs at private companies like SpaceX and XCOR.

It is a long article, worth reading in its entirety, but this quote will give the essence:

As a NASA engineering co-op student at Johnson Space Center, Hoffman trained in various divisions of the federal space agency to sign on eventually as a civil servant. She graduated from college this year after receiving a generous offer from NASA, doubly prestigious considering the substantial reductions in force hitting Johnson Space Center in recent months. She did have every intention of joining that force — had actually accepted the offer, in fact — when she received an invitation to visit a friend at his new job with rising commercial launch company SpaceX.

Hoffman took him up on the offer, flying out to Los Angeles in the spring for a private tour. Driving up to the SpaceX headquarters, she was struck by how unassuming it was, how small compared to NASA, how plain on the outside and rather like a warehouse.

As she walked through the complex, she was also surprised to find open work areas where NASA would have had endless hallways, offices and desks. Hoffman described SpaceX as resembling a giant workshop, a hive of activity in which employees stood working on nitty-gritty mechanical and electrical engineering. Everything in the shop was bound for space or was related to space. No one sat around talking to friends in the morning, “another level from what you see at NASA,” she said. “They’re very purpose-driven. It looked like every project was getting the attention it deserved.”

Seeing SpaceX in production forced Hoffman to acknowledge NASA might not be the best fit for her. The tour reminded her of the many mentors who had gone into the commercial sector of the space industry in search of better pay and more say in the direction their employers take. She thought back to the attrition she saw firsthand at Johnson Space Center and how understaffed divisions struggled to maintain operations.

At NASA young engineers find that they spend a lot of time with bureaucracy, the pace is slow, their projects often get canceled or delayed, and the creative job satisfaction is poor. At private companies like SpaceX, things are getting built now. With that choice, no wonder the decision to go private is increasingly easy.

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NASA headquarters staff votes to unionize.

4:56 pm

NASA’s bureaucracy marches on: The staff at NASA headquarters today voted to unionize.

“This successful vote will allow us to work with management to improve working conditions for NASA support and administrative staff here at NASA headquarters, thereby improving operations, saving money, and retaining an engaged and professional workforce,” said Tifarah Thomas, a program specialist within NASA’s Office of the Chief Health & Medical Officer. Professional support specialists at NASA headquarters include budget analysts, policy analysts, administrative specialists, secretaries, and others.

NHPA currently represents nearly 200 engineers and scientists at NASA in Washington. The combined unit, including the professional support specialists who voted today for IFPTE representation, will now represent more than 500 workers at the headquarters of America’s space agency. IFPTE also represents engineers and scientists at NASA labs and research facilities from coast-to-coast.

Anyone with the slightest objectivity knows that the working conditions for federal employees in Washington is glorious, with pay about double what everyone else in the country makes and benefits far exceeding even the best private packages. In addition, the hours are great and just slightly longer than what my generation would have called bankers’ hours. Moreover, if I can be blunt, these engineers are mostly paper pushers. They are not the one’s designing and building anything that might fly in space. Their only reason to unionize now is because they see a threat to their cushy jobs with the advent of private space and are organizing to secure their unneeded positions.

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NASA admits that it is struggling to meet the 2017 launch date for SLS

11:13 pm

Delays in the construction of Orion’s European-built service module as well as cracks in the spacecraft’s heat shield are threatening the planned 2017 launch date for Orion’s first test flight, unmanned, beyond Earth orbit.

Note that this program, costing anywhere from $10 to $20 billion, is only building a handful of capsules for flying three or four test flights. Beyond that, there is no money.

I have predicted this before, and I will predict it again: SLS will never take any humans anywhere. The cost is too high, the bureaucracy too complex, and the schedule is too slow. It will vanish when the new private companies begin flying humans into space in the next three years.

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The Dream Chaser test vehicle to fly again

10:08 am

The competition heats up: Sierra Nevada has announced that its Dream Chaser engineering test vehicle has been refurbished and will complete a number of manned and unmanned flight tests in the fall, with their schedule on track for a November 2016 orbital test flight.

“We will do between two and five additional flights. A couple will be crewed. As a result of the vehicle being upgraded, we will be flying our orbital flight software, which will give us about a year’s worth of advancement on the vehicle.” Flights are expected to last over a six- to nine-month period, he adds.

Sierra Nevada has also continued to expand its partnerships, both in the aerospace industry as well as with other countries. The first action is likely part of a lobbying effort to help convince NASA to choose it when it down selects its commercial manned program from three manned spacecraft to two later this year. The second action indicates that even if Sierra Nevada is not chosen by NASA, they plan to proceed to construction anyway to serve other customers.

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Orion first test flight scheduled

10:00 am

NASA has set December 4 for the first test flight of Orion.

In related news, the Navy has successfully completed a splashdown recovery test of Orion.

I haven’t labeled these stories “The competition heats up” because I have serous doubts Orion or SLS will survive the next Presidential election, even if this test flight on a Delta 4 Heavy rocket is a complete success. And if you want to know why, just read the first article above. It lists the long troubled ten-year long history of this capsule, with the following punchline describing the schedule for further launches with the actual SLS rocket:

While the first SLS/Orion mission, known as EM-1, is still officially manifested for December 15, 2017 – internally that date has all-but been ruled out. Internal schedules shows EM-1 launch date as September 30, 2018, followed by the Ascent Abort (AA-2) test – required for crew launches – on December 15, 2019, followed by EM-2 on December 31, 2020.

I find also find it interesting that in describing the many problems Orion has had in development, the article fails to mention the cracks that appeared in the capsule that required a major structural fix. Nor does the article mention the ungodly cost of this program, which easily exceeds $10 billion and is at least four times what NASA is spending for its entire program to get three different privately built spaceships built in the commercial program.

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The next U.S. Mars rover will try to make and store oxygen

9:59 am

Of the seven science instruments proposed for the next U.S. Mars rover, scheduled for a 2020 launch date, MOXIE test the engineering to produce and store oxygen, pulled from the Martian atmosphere.

Developed in partnership with NASA’s Jet Propulsion Laboratory, it’s based on the fact that the Martian atmosphere, though extremely thin, is composed of 96 percent carbon dioxide, which means its a vast potential source of oxygen for future explorers and settlers. Essentially, MOXIE is a fuel cell in reverse. Instead of generating electricity by using oxygen to burn a fuel, it uses a process called solid oxide electrolysis , where electricity is employed to split carbon dioxide into oxygen and carbon monoxide.

This process would see Martian air pumped into the unit through a dust filter and pressurized before being passed into a fuel cell. At high temperatures, some ceramic oxides act as oxygen ion conductors. In the fuel cell, a thin, non-porous disc of this ceramic separates two porous electrodes. One electrode acts as the cathode and the other as the anode. Carbon dioxide passes through the cathode and when it comes into contact with the ceramic, the interaction of electricity and the ceramic causes the carbon dioxide to split into oxygen and carbon monoxide. The oxygen and the carbon monoxide are then separated and the oxygen stored.

What makes this unusual is that NASA has actually dedicated one science instrument to engineering research, not pure science. The agency does not do this much anymore, but such research is essential if the U.S. is going to someday send humans to other planets.

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