NASA reveals that it and Russia disagree about the danger posed by the airleak on ISS

Figure 3 from IG report
Figure 3 from September Inspector General report, annotated by me to show Zvezda location.

In a public session yesterday by a NASA commission focused on accessing the safety condition of ISS, officials revealed that the commission and Russia disagree about the root causes behind the airleak and cracks in the docking section of the Zvezda module on the Russian half of ISS, as well as the risk of a catastrophic failure. According to the commission’s head, former astronaut Bob Cabana.

The Russian position is that the most probable cause of the PrK cracks is high cyclic fatigue caused by micro vibrations. NASA believes the PrK cracks are likely multi-causal including pressure and mechanical stress, residual stress, material properties and environmental exposures.

The Russians believe that continued operations are safe, but they can’t prove that to our satisfaction. The U.S. believes that it’s not safe, but we can’t prove that to Russian satisfaction that that’s the case. So while the Russian team continues to search for and seal the leaks, it does not believe catastrophic disintegration of the PrK is realistic and NASA has expressed concerns about structural integrity of the PrK and the possibility of a catastrophic failure.

Because of this disagreement American astronauts now close the hatch between the Russian and American halves of ISS whenever a docking to Zvezda is taking place, and apparently keep that hatch closed until unloading of the docked spacecraft is complete. The Russians in turn only open the hatch to the docking section of Zvezda when they need to load or unload material into the freighter docked there, and coordinate with American astronauts whenever they do so.

Engineers from the two nations continue to discuss the issue, and hope to result their disagreement and come up with a joint plan.

Ultimately, this issue indicates the certain end of ISS in the near future, and adds ugency to the need to get some of those commercial space stations operating in orbit.

Russians considering spacewalk as part of airleak investigation

The Russians are now considering having their astronauts on ISS do a spacewalk to inspect the outside of the Soyuz capsule for evidence of sealant work at the location of the drill hole that caused the airleak.

If the spacewalk is attempted, the cosmonauts would have to get to the Habitation Module, peel off soft thermal layers blanketing the spacecraft and then cut through the meteoroid shielding bordering this section of the spacecraft at a distance of around 1.5 centimeters from its pressurized hull.

To access the area of the hole on the exterior of the Soyuz, Russian officials are developing a spacewalk scenario relying on the available Strela boom, GStM. The telescopic device can be used to carry a cosmonaut secured to a special anchor at the end of the boom to a location aboard the station otherwise inaccessible to spacewalkers due to lack of railings.

The spacewalk would take place sometime in November or December. The goal is to help confirm that the sealant work was done on the ground, as well as help pinpoint when.

Soyuz capsule was drilled after it was fully assembled

The investigation into the drillhole leak in the Soyuz capsule docked to ISS has revealed that it had to have been done after the capsule was fully assembled.

“During the analysis of those images, traces of drilling were found on the anti-meteorite shield,” the source said, adding that “the top of the drill came through the pressure hull and hit the non-gastight outer shell.”

According to another industry source, the non-gastight anti-meteorite protection is installed right before the spacecraft is taken to the final assembly workshop. “When Soyuz MS-09 has just arrived to the final assembly workshop, it was photographed in details. No hole and no signs of drilling… were found. The spacecraft was drilled later, when it was fully assembled,” the source said. He added that the anti-meteorite shield was also photographed before being installed, and no traces on it were found as well.

The source suggested that the spacecraft could be damaged either during the very last stage of works or during its 90-day stay in the checkout stand, adding that it was highly unlikely that the damage occurred during the transportation to the Baikonur space center in Kazakhstan or at the launch facility.

This narrowing of the time frame for the drilling will increase the chances that the Russians will be able to identify who did.

“Unsteady hand” drilled hole in Soyuz

According to reports in Russia today, Roscosmos head Dmitri Rogozin suggested earlier this week that an “unsteady hand” had made several attempts to drill a hole in the Soyuz capsule.

“There is another version that we are not ruling out; that this was done deliberately in space,” Russian news agency RIA Novosti quoted Rogozin saying.

He indicated there were “several attempts to use a drill” by an “unsteady hand,” scraping the metal areas surrounding the hole, according to RIA Novosti. “We can cut short the idea that this was a technological mistake made by some specialist or other,” he added.

The vision that immediately came to my mind was that of a drunk technician, unhappy about pay, bad living conditions, and corruption, stumbling into the capsule, drilling the hole. Later, after he sobered up he realized the disaster he had created for himself and tried to fix it secretly.

Then again, it is dangerous to take seriously anything Dmitri Rogozin says. He could be trying to spin the situation to his advantage.