The history of Falcon 9’s recoverable first stage

This is a beautiful short supercut of the history of SpaceX’s effort to develop a recoverable first stage. Hat tip Rand Simberg.

The video notes that it took less four years, from the first flight of Grasshopper to the first successful landing by a Falcon 9 first stage. This is the kind of pace I remember as a child in the America I grew up in. New ideas were fast and continuous, and things moved. I pray we are heading for a new renaissance where things will move again.

Next Atlas 5 launch delayed again

In the heat of competition: ULA has once again suspended future Atlas 5 launches indefinitely while it investigates the launch anomaly during the Cygnus launch several weeks ago.

The problem involves the system that delivers kerosene fuel to the rocket’s Russian-made RD-180 first-stage engine. Bruno said he expects to know within the next few days which components are suspect. Engineers have not found anything in the processing of the rocket for that launch on March 22 that was different from any previously flown, Bruno added. “We have a very good idea (of what the problem is), but we’re not quite done isolating it,” Bruno said. “I think in the next few days we should be able to say which components … we’re actually focused on.”

McCain challenges ULA cost figures for new engine

Senator John McCain (R-Arizona), the head of the Senate Armed Services Committee, has questioned the cost numbers that ULA has given the government for replacing the Russian engines it uses in the first stage of its Atlas 5 rocket.

ULA has been trying to convince Congress to let it use those Russian engines indefinitely. McCain wants their use discontinued, now. The result: a battle of numbers.

The real bottom line has really nothing to do with the Russian engines, however. The real bottom line is the bottom line itself: ULA has to quickly develop a rocket that costs less to launch, or else they will lose all their business to SpaceX. Their use of these Russian engines now in the Atlas 5 is really irrelevant, in the long run.

Vostochny’s past and future

Link here. The article provides an excellent overview of the problems at Vostochny as well as it future, even as the new Russian spaceport prepares for its first launch. Two key quotes:

During 2016, reports about mismanagement, non-payment of salaries and corruption persisted despite all the political scandals in 2015 and the Kremlin’s promises to resolve problems. In January, the Izvestiya daily reported the arrest of three leading engineers of the technical oversight directorate in Vostochny in a massive bribery investigation. Around the same time, the total amount of stolen federal funds from Spetsstroi was estimated at nearly 1.4 billion rubles, according to the Izvestiya.

However in February, a Moscow court ordered the release of former head of the Far-Eastern division of Spetsstroi, (known as Dalspetsstroi) Yuri Khrizman from prison to house arrest, apparently after prosecutors had failed to substantiate charges of unlawful spending of more than five billion rubles against him. Khrizman led construction at Vostochny until 2013 and, reportedly, had a reputation for excellence and integrity among his associates and subordinates. Since his arrest, at least one independent publication described the case against Khrizman as a misguided attempt to find a scapegoat in the hopelessly corrupt construction business. [emphasis mine]

And this:

[G]iven likely delays faced by new projects, Vostochny could see little use until the introduction of the launch pad for the Angara rockets, which was not expected until at least 2021.

Why does this all remind me so much of SLS and Orion? Both seem to be gigantic overpriced projects initiated by the government that are so expensive the government itself can’t afford to do much with them? At least in the U.S., we have one saving grace: the amount of corruption is significantly less.

Falcon 9 first stage hoisted from barge

The competition heats up: The recovered first stage from last week’s Falcon 9 launch has been hoisted from the barge where it landed and is being prepared for testing prior to reuse.

The crane maneuvered the first stage on to a cradle, where ground crews were expected to complete procedures to “safe” the rocket — a process which includes draining the vehicle of its toxic igniter fluid, disarming of its pyrotechnic destruct system, and removal of propellants and high-pressure gases. Some of the safing procedures were accomplished at sea before the rocket booster, which also includes the “interstage” adapter to connect with the Falcon 9’s upper stage, arrived back on Florida’s Space Coast.

The rocket’s four landing legs will be removed or retracted, and then the booster will be rotated horizontal and loaded on a trailer for transport to a nearby SpaceX facility for inspections and a series of “static fire” engine tests.

The link has some good pictures of the operation and the stage.

The Orion fantasy

There is a commercial space conference going on in Colorado this week, which explains the plethora of breaking stories from the new commercial space companies both yesterday and today.

Two stories today from Aviation Week, however, are more about the old big space industry and the old way of doing things, and both reveal the hollow nature of that entire effort.

Both stories are about work Lockheed Martin is doing in connection with its Orion capsule, and both try to convince us that this capsule is going to be the central vehicle for the first missions to Mars.

Function starts in the bones of the spacecraft,” [Mike Hawes, Lockheed Martin vice president and Orion program manager,] said in an April 12 interview at the 32nd annual Space Symposium here. “To be a deep space spacecraft, you have to build differently than you would if your requirements were to stay in low Earth orbit and be quiescent at the International Space Station for a few months. That’s driven Orion from the beginning. Any architecture you look at needs a crew capability, a long-term design requirement. So, you can debate a lot of different missions, but you need that fundamental capacity we have invested in Orion.”

I say balderdash. Orion is an over-priced and over-engineered ascent/descent capsule for getting humans in and out of Earth orbit. Spending billions so it can also go to Mars makes no sense, because its heat shield and other capsule technologies for getting through the Earth’s atmosphere are completely useless in interplanetary travel. Moreover, such a small capsule is completely insufficient for a long Mars mission, even if you test it for a “1,000 day” missions, as Hawes also says in the first article. To send a crew to Mars, you need a big vessel, similar to Skylab, Mir, ISS, or Bigelow’s B330 modules. A mere capsule like Orion just can’t do it.

Eventually, it is my hope that Congress will recognize this reality, and stop funding big space projects like SLS and Orion, and instead put its money behind the competitive private efforts to make money in space. Rather than trying to build its own capsules, space stations, rockets, and interplanetary vessels (something that NASA has repeatedly tried to do without any success), NASA should merely be a customer, buying the capsules, space stations, and interplanetary vessels that private companies have built, on their own, to make money, on their own.

Consider for example Bigelow’s B330. Each module is about as big as Skylab or Mir, and costs mere pennies to build and launch, compared to those government-designed stations. Moreover, Bigelow can build it fast, and repeatedly. Similarly, Orion has cost billions (about $16 billion when it makes its first manned mission in 2021 at the earliest) and will have taken 15 years to build. SpaceX built Dragon in seven years, Orbital ATK built Cygnus in five years, and Boeing is going to build Starliner in about four years, all for about $10 billion, total.

The contrast is striking, and though ordinary people with the ability to add 2 plus 2 can see it, it takes Congressman a little longer (as they need to use their fingers to count). Sooner or later they will get it, and Orion and SLS will disappear. Bet on it.

NOAA plans use of private weather data

The competition heats up: Mandated by Congress to use commercial weather data obtained from privately launched weather satellites, NOAA has announced its first plan for doing so.

The first Commercial Weather Data Pilot, or CWDP, will kick off this summer with a solicitation for GPS radio occultation data of the sort NOAA and Eumetsat have been using for years to improve weather forecasts. GPS radio occultation receivers that have flown on a handful of research satellites and the U.S.-Taiwanese COSMIC constellation obtain highly detailed temperature and humidity soundings by observing tiny distortions of U.S. Air Force GPS signals as they pass through the atmosphere. While the U.S. and Taiwan are preparing to replace the six original COSMIC satellites with the first six of 12 planned satellites slated to launch on a SpaceX Falcon Heavy perhaps late this year, meteorologists would like to see scores of additional GPS radio occultation satellites in orbit.

Several companies, including GeoOptics, PlanetiQ and Spire, have announced plans to address that demand by deploying constellations of dozens to hundreds of small satellites equipped with GPS radio occultation receivers. Spire launched its first four operational satellites last September.

If this goes as I hope, private companies will launch enough satellites to provide the data, at a far lower cost than NOAA spends to build and launch its own satellites, so that eventually it will not pay for the government to do it anymore. Just as private space is replacing NASA in supplying crew and cargo to ISS, private space can do the same for NOAA.

And like NASA initially, NOAA’s managers have been very reluctant to allow this to happen, as it will eventually take the business from them and give it to others. Since they, like NASA, can’t do it very efficiently, however, they can’t really argue their case very well, which is why Congress has been forcing their hand.

French court rules against freezing Russian assets

In a complicated court battle involving multiple courts, multiple nations, multiple companies, and multiple industries (including Roscosmos), a French court has ruled in favor of Russia and against the shareholders of the liquidated Russian Yukos oil company.

The Ivry First Instance Court ruled in favor of Roscosmos in a dispute with Cyprus-based offshore company Veteran Petroleum, a shareholder in the former Yukos oil company, according to Roscosmos. “They have acknowledged that our arguments are correct and that there is no need to seize the money,” Roscosmos representative Igor Burenkov told the TASS news agency.

France has seized Russian assets worth $1 billion in total following the Kremlin’s refusal to pay damages to former Yukos shareholders. The seized assets included $400 million owed by French-based satellite provider Eutelsat to the Russian Satellite Communications company and $300 million owned by French space launch provider Arianespace to Roscosmos.

More details here. The dispute here is not just between Russia and the shareholders of Yukos. There is also a battle going on between the Hague International Arbitration Court and the French courts. Whether Russia will be able get its money however remains unclear at this moment.

Orbital ATK to launch robotic servicing mission

The competition heats up: Orbital ATK has signed Intelsat to the first contract for a private robotic servicing mission to defunct commercial communications satellites.

Orbital ATK is offering the Mission Extension Vehicle (MEV), a spacecraft designed to rendezvous with a commercial satellite and dock to the nozzle of its apogee kick motor and surrounding adapter ring. The MEV would then take over propulsion and attitude control for the satellite, offering up to five years of extended life.

Intelsat has agreed to be the customer for the first MEV mission, named MEV-1 and scheduled for launch in 2018. MEV-1 will first dock with a retired satellite in a graveyard orbit above stationary orbit to test its systems, then dock with an active Intelsat satellite to extend its life for five years.

I like the concept. Unlike other much more complicated proposals, which propose to actually refuel the satellite’s original tank, this is simple, quick, and quite doable for relatively little developmental cost. Orbital ATK already as the technology to do the rendezvous, from its Cygnus freighter. All they need to refine is the specific technology to attach to the specific satellites.

Aerojet Rocketdyne pitches its AR1 rocket engine to reporters

The competition heats up: At a space conference this week Aerojet Rocketdyne pitched its AR1 rocket engine, still under development, as the ideal replacement for the Russian engine in the Atlas 5.

The U.S. Air Force awarded Aerojet Rocketdyne a contract in February worth up to $534 million over five years to certify and start delivering flight-ready AR1 engines in 2019. Aerojet Rocketdyne says it already has kicked in $70 million, with its total investment expected to exceed $250 million over the life of the contract.

Van Kleeck, vice president of Aerojet Rocketdyne’s advanced space and launch business unit, said the Air Force contract — the largest of several propulsion-related awards the service has made in recent months — is a sign of the Air Force’s confidence in the AR1’s ability to provide an expedient replacement for the RD-180 engine the Defense Department is under pressure from Congress to stop using.

United Launch Alliance, however, has anointed Blue Origin’s methane-fueled BE-4 engine as the front runner to replace the RD-180 by serving as the main engine for the Denver company’s next-generation rocket Vulcan.

“The AR1 engine can fly both on an Atlas and Vulcan and it’s the only engine that can do so,” Van Kleeck said.

Aerojet has been losing business to the newer commercial space companies like Blue Origin, and desperately needs to find a customer for the AR1. In the long run the Air Force contract won’t suffice, as it really is no more than government corporate welfare and cannot sustain them as a company. This press conference was part of that effort.

Swiss company buys jet for vomit-comet

The competition heats up: A Swiss company has purchased an Airbus wide-body jet for use as a commercial zero gravity vomit comet.

What makes this different than previous zero-g companies is that they plan to fly a lot of people for a reasonable amount of money.

Prices range from 2,700 Swiss francs ($2,826) for a seat in the “party zone” with up to 40 passengers to as high as 65,000 francs for the VIP Room, which will hold up to 12 passengers, who will also get a luxury watch and can keep their flight suit.

Russian billionaire backs interstellar project

The competition heats up: A Russian billionaire has announced a $100 million investment in an effort to use lasers to propel cellphone-sized spacecraft on an interstellar voyage to Alpha Centauri.

Called Breakthrough Starshot, the programme is based on an idea that has been around for decades: the solar sail. The theory is that a lightweight space sail could harness the momentum carried by photons in order to travel without fuel.

The Breakthrough Starshot team is betting that a burst of concentrated lasers, fired from the ground, could rapidly accelerate a mobile-phone-sized device equipped with microelectronics and a tiny sail — providing much more energy than could be harnessed from the Sun. Whereas NASA’s plutonium-powered New Horizons spacecraft took nine years to reach Pluto, the “nanocraft” envisioned by Breakthrough Starshot would pass by the dwarf planet and exit the Solar System in three days.

The project’s initial US$100-million budget covers only research and development of such a spacecraft. But Breakthrough Starshot’s ultimate goal is to demonstrate proof of concept for an international programme that would send a fleet of nanocraft into space. Doing so would require the group to surmount enormous scientific and engineering challenges in developing the necessary laser technology, materials and communications systems.

This technology is related though not identical to an earlier story about using lasers to power spacecraft.

Russian assets in France seized

Russia’s refusal to pay damages in a court case has forced France to seize $700 million owed to Russia’s aerospace industry.

In total, France has seized Russian assets worth $1 billion following the Kremlin’s refusal to pay damages to former Yukos shareholders.

In July 2014, The Hague international arbitration court ruled that Russia must pay $50 billion for expropriating the assets of Yukos. The seized assets include $400 million owed by French-based satellite provider Eutelsat to the Russian Satellite Communications company and $300 million owned by French space launch provider Arianespace to Russia’s Roscosmos space agency, the magazine reported, citing the Shearman & Sterling legal firm which represents the Yukos shareholders.

This story is similar to the Sea Launch court suit by Boeing, whom the Russians owe $300 million. In that case Boeing has moved to block Russia from selling Sea Launch.

Both stories suggest that the Russians are in big financial trouble, partly caused by a lack of understanding of capitalism. In both cases, they formed partnerships with western businesses and failed to realize that those partnerships placed financial obligations upon them. From its Soviet days Russia probably thought they could ignore those obligations if it became inconvenient, and they are now discovering that this is not really possible if they wish to sell their goods to the rest of the world.

I expect Russia’s space industry to increasingly become isolated from the rest of the world market, partly because of these events.

In related news, Roscosmos has revealed that after the initial launch at Vostochny in April, the second launch will not occur until 2017. This indicates that the first launch is merely a face-saving effort to hide the fact that construction is really more than a year behind schedule, not three months.

Falcon 9 first stage returns to port

The competition heats up: The recovered first stage of last week’s Falcon 9 launch has returned to port, and is being prepared for tests and eventual reflight.

The Falcon 9’s destination is unconfirmed, but SpaceX chief executive Elon Musk said Friday the rocket’s first stage will likely go to launch pad 39A — a former shuttle launch facility now leased by SpaceX — for a series of engine firings to verify its flight readiness.

The objective: Fly the first stage booster again, perhaps as soon as June. “We’re going to do a series of test fires,” Musk told reporters after Friday’s launch. “We’re hoping to do that at the Cape, rather than transport it to Texas (SpaceX’s rocket test facility), and then bring it back. Our plan is to basically fire it 10 times in a row on the ground. If things look good at that point, then it’s qualified for reuse and launch. We’re hoping to re-launch on an orbital mission in … June.”

SpaceX already has one customer, satellite-maker SES, quite eager to pay the discounted price to fly one of its satellites on this booster.

ULA to launch two Bigelow space station modules

The competition heats up: ULA and Bigelow Aerospace have announced a partnership to launch two of Bigelow’s largest space station modules, each with about as much interior space as both Skylab and Mir.

Both will be ready for launch by 2020. Neither company has made clear if they have any outside investment, though they left open the option of working with NASA and having the modules attached to ISS.

Merle Haggard – Okie From Muskogee

An evening pause: Someone who did not live through the 1960s cannot imagine the violent reactions to this song when it came out in 1969. It was either loved or hated, expressing the polarization of the times. Sadly, not much has changed in half a century, other than the poles have grown farther apart, with the side Haggard is gently criticizing here so filled with hate that it would not surprise me if they would to try to prevent the song’s performance if someone wanted to sing it on a college campus today.

Hat tip Diane Zimmerman, in honor of Merle Haggard’s passing last week.

Dragon arrives at ISS

The competition heats up: SpaceX’s Dragon capsule has been berthed with ISS, bringing with it Bigelow’s privately built inflatable test module.

This berthing also makes it the first time the two American cargo freighters, Dragon and Cygnus, are docked at ISS at the same time.

In a related non-news story, the head of Russia’s space agency Roscosmos, which now controls that country’s entire aerospace industry, claimed in a television interview today that Russia is the world’s “undisputed leader … in launch vehicles and launch services,” noting that they launch about 40% of all launches worldwide.

That’s nice for him to say, but just because you say it doesn’t make it so. I expect that 40% number (which includes all Russian government launches and is thus inflated from their actual market share) to shrink considerably in the coming years, as the Russian space industry has shown a complete inability to innovate in the last twenty years. With the consolidation of that industry into a single corporation all run by the government, I do not expect that inability to go away anytime soon.

Video of Falcon 9 first stage barge landing

This is so incredible to watch that I must post it on the webpage. I think I’ve already seen it a dozen times, and still cannot get over how the rocket, coming in fast and on an angle, rights itself, lands, bounces slightly, and then settles upright into place.

The future here is rushing up on us, fast, in the best way possible.

Next Atlas 5 launch delayed indefinitely

In the heat of competition: Because of the continuing investigation into the launch issue during its last launch, ULA has now extended the delay of the next launch of its Atlas 5 from one week to an indefinite delay.

The report at the link is very brief, and it also does not give a source. I was not able to find any other reports of this story after doing a web search as well as a search of ULA’s website, so it remains unconfirmed. Nonetheless, I suspect it is real, suggesting the company has uncovered some unexpected issue with the Atlas 5 that now requires more serious action that is going to take time. Stay tuned.

ULA trims workforce

The competition heats up: In an effort to cut its costs, ULA has announced that it is laying off 375 workers.

The job cuts are not because the company is having financial troubles, but because they need to lower their launch prices to compete with SpaceX.They have always had some fat that could be trimmed but have not done so because, before SpaceX, there was no effort in the launch industry to cut costs. SpaceX, and some good healthy competition in a free market, is now forcing this upon everyone.

Imogen Heap – Just For Now

An evening pause: I challenge anyone to tell me what the lyrics in this piece are about. In fact, don’t bother, because the meaning of the words is really irrelevant. The focus is on the sound of the words, and that sound is really really good.

Hat tip Edward Thelen.

SpaceX lands its first stage on a barge

The competition heats up: SpaceX has for the first time successfully landed the first stage of its Falcon 9 rocket on a barge, even as it has successfully launched Dragon to ISS.

Go here to see the stage on the barge, even as I type. More here, including images.

That makes two first stages recovered, suggesting that this is going to become increasingly routine for the company. Now comes the next big step, using one of these used stages a second time to launch another satellite.

Phase 2 begins in DARPA spaceplane program

The competition heats up: DARPA is about to start asking for proposals for the second phase of its XS-1 spaceplane program.

In Phase 1 of XS-1, DARPA sought to evaluate the technical feasibility and methods for achieving the program’s goals. To achieve that, it awarded prime contracts to three companies, each working in concert with a commercial launch provider: The Boeing Company (working with Blue Origin, LLC); Masten Space Systems (working with XCOR Aerospace); and Northrop Grumman Corporation (working with Virgin Galactic). Phases 2 and 3 will be competed as a full and open Program Solicitation mandating an Other Transaction Authority (OTA) agreement with the expectation of a single resulting award. Cost share is expected.

The primary goal is to build a vehicle that can fly ten times in ten days and put a small satellite into orbit.

Smallsat company searches for launch services

The competition heats up: Terra Bella, formally known as Skybox Imaging, hopes to have as many as 21 satellites in orbit by the end of 2017.

Space Systems Loral (SSL) is Terra Bella’s manufacturing partner for the SkySat satellites, building 19 SkySat Cs — one prototype and 18 final versions. Joe Rothenberg, director of Skybox engineering and operations at Google, told Via Satellite that the first SkySat C satellite is currently scheduled to launch aboard a Polar Satellite Launch Vehicle (PSLV) from the Indian Space Research Organization (ISRO) on May 31. The PSLV launch is for the prototype to precede the rest of the series. The next four are then to launch on an Arianespace Vega as a rideshare this summer, followed by six more on Orbital ATK’s Minotaur rocket during the fourth quarter this year.

The Skybox C satellite only weights 265 pounds, so it is larger than a cubesat but tiny compared to most commercial satellites. The company’s problem now is that, except for Orbital ATK’s Minotaur rocket, they don’t have a launch vehicle dedicated to this size satellite. And Minotaur is probably too expensive (which is why Orbital wants the right to use surplus ICBM motors to power it). Because of this Terra Bella must launch its satellites as secondary payloads, which leaves them at the scheduling mercy of the primary payload. Virgin Galactic’s LauncherOne is intended to serve this smallsat market, competing directly with Minotaur, but Terra Bella is understandably skeptical of that company’s effort.

A small piece of trivia. Rothenberg was a key NASA manager running the shuttle Hubble repair missions, one of the few NASA efforts that operated like a private company: competitive, hard-working, and demanding of success. It is entirely fitting that he has moved out of the government and into the private sector, where his skills can truly shine. It speaks well of Terra Bella that they hired him.

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