Safely landing the Falcon 9 first stage on the next launch

The competition heats up: The website SpaceFlightNow takes a close look at SpaceX’s effort on the next Falcon 9 launch on December 16 to recover the rocket’s first stage.

Musk estimates a 50% chance of success on this launch. Though I think his estimate is reasonable, I also think that this number is a testament to the skill and success of his company. Imagine: in less than three years, since Musk first proposed the idea of landing the first stage vertically, they have come so close to doing it! NASA certainly couldn’t have moved that fast. Neither could most of the experienced launch companies like Arianespace, Boeing, Lockheed Martin, or Russia.

Instead, it takes a new company, a fresh outlook, and freedom to change the world. Who would have guessed?

Proton launch postponed

The heat of competition: Russian engineers have scrubbed Friday’s commercial Proton launch due to a gyro issue with the rocket’s Briz upper stage.

They have begun to destack the rocket to get at the upper stage in order to repair the problem, with the new launch date expected to be no earlier than mid-December.

The problem once again raises questions about the quality control generally within the Russian aerospace industry and specifically in the companies that build Proton and its upper stage. At the same time, it is a good thing they spotted the problem before launch, allowing them to correct it. That is what a company with good quality control does.

Ralph Vaughan Williams:- A Song of Thanksgiving

An evening pause: Written for the BBC to mark the end of World War II, Vaughan Williams selected text from the Bible, Shakespeare, and Rudyard Kipling.

Teach us the strength that cannot seek,
By deed, or thought, to hurt the weak;
That, under thee, we may possess
Man’s strength to comfort man’s distress.
Teach us delight in simple things,
The mirth that has no bitter springs;
Forgiveness free of evil done,
And love to all men ‘neath the sun.

Go here for the full lyrics. It is absolutely worthwhile to print them out and read them as you watch this video. The images and words work together with amazing force, and illustrate well the importance of giving thanks on this day.

First 3D part manufactured in space

Astronauts on ISS have used a 3D printer, shipped to the station on the last Dragon flight, to print the first item ever manufactured in space.

“Everything worked exactly as planned, maybe a little better than planned,” Kemmer told NBC News. He said only two calibration passes were needed in advance of the first honest-to-goodness print job, which finished up at 4:28 p.m. ET Monday and was pulled out of the box early Tuesday. “It’s not only the first part printed in space, it’s really the first object truly manufactured off planet Earth,” Kemmer said. “Where there was not an object before, we essentially ‘teleported’ an object by sending the bits and having it made on the printer. It’s a big milestone, not only for NASA and Made In Space, but for humanity as a whole.”

The part made was a faceplate for the printer itself. This printer is a demonstration project, launched to test the engineering and to see how 3D printing operates in weightlessness. Eventually the goal is to have most of the spare parts on a interplanetary vehicle manufactured in space in this manner, using a supply of standard material, called feedstock, that would be much cheaper to ship from Earth.

Italy’s legislature rejects additional funding for space

The Italian legislature has refused to add an additional $250 million to the budget of its space program, money requested to help pay the country’s share in the development of Arianespace’s next generation commercial rocket, Ariane 6.

The money was also needed for several other ESA space projects. Not having it puts a question mark on Italy’s future in space. The article also illustrates how the committee nature of Europe’s cooperative space effort makes it almost impossible for it to compete in the commercial market.

Cygnus on Falcon 9?

The heat of competition: Industry rumors now suggest that Orbital Sciences’s first choice for launching its next ISS freighter Cygnus is SpaceX’s Falcon 9.

The articles offers this explanation for why Orbital is favoring its chief competitor:

While flying on a competitor’s launch vehicle might be viewed as awkward, the decision could boil down to one simple determining factor – cost. It has been estimated that a flight on a F9 would set a customer back $62 million. By comparison, United Launch Alliance’s (ULA ) Atlas V 401 launch vehicle, a booster with similar capabilities to the F9, costs an estimated $100 million per mission. Moreover, SpaceX has a proven track record with the Falcon 9.

All true, but I can think of two more reasons SpaceX is the top choice.
» Read more

Kickstarter campaign to fund lunar probe

The competition heats up: A private consortium of scientists and entrepreneurs is planning to fund its unmanned lunar lander with a Kickstarter campaign followed by private sales..

The mission is raising initial development funding through Kickstarter, the crowdfunding platform. Following the initial public phase the remaining funding requirements will be met through sales of ‘digital memory boxes’ in which donors can have their biographies recorded and taken to the Moon. These will also include a strand of hair so that their DNA can exist in space. The team has claimed that around one per cent of the global population who can afford a memory box will buy one. Also included in the time capsule will be record of life on Earth. The archive will include a record of human history and civilisation to date alongside a species database showing the biodiversity of animals and plants.

This is essentially a UK project, backed by the government but with little funding. They hope to launch in 2024, with two missions planned, the first to drill into the lunar soil and the second to bring back samples.

The Revolutionary Non Sequitar Turbo Encabulator Transmission

An evening pause: This video below was done during the narrator’s warm-up prior to actually recording a Rockwell International industrial touting that company’s first effort in building heavy duty automatic transmissions. As the website notes, “Now remember this is strictly off the cuff, nothing is written down. Nothing he says is true, it’s all meaningless drivel made up as he goes along.” It is also hilarious to watch.

Sadly, this is drivel we now hear every day from government officials. Unfortunately, not enough people seem capable of recognizing drivel when they hear it. If they could, we might be able to laugh about it more.

SpaceX vs Arianespace, according to the TV industry

The heat of competition: A television industry trade journal looks at Arianespace’s future plans and finds them wanting, when compared to SpaceX.

Compare that [SpaceX’s] success with the money that’s been poured into Arianespace, and the lack of progress (perhaps wholly understandable when being managed by a Euro-committee!). Ariane’s mid-way ME version (for Midlife Extension) has been on the drawing board since 1995. And at a considerable investment, and for an initial scheduled flight of only 2017-2018.

The Ariane-62/64 concept calls for as much of the “ME” design to be incorporated into the 62/64 versions. But the planned launch of the first A-62 is not for some time; some observers suggest at best 2021-22. That’s more than 20 years of planning, development and immense costs.

Read the whole thing. It illustrates the almost impossible challenge faced by Arianespace — a company designed by a committee of nations and run to distribute funding as widely as possible to those nations. For that company to successfully reshape its approach quickly so that it can successfully compete with SpaceX seems quite unlikely, and will likely result in Arianespace evolving into Europe’s government launch service, with the commercial market shifting back to the U.S.

Falcon Heavy launchpad work begun

The competition heats up: SpaceX has begun the construction work necessary to convert the launchpad it will use at the Kennedy Space Center for its first test flight of the Falcon Heavy rocket, now scheduled for summer 2015.

Most of the current work appears to be taking place on the perimeter area of the pad, with the construction of a hanger building – known as the Horizontal Integration Facility (HIF) – that will house the Falcon Heavy rocket and associated hardware and payloads during processing. During rollout, the Falcon Heavy will be transported atop the Transporter Erector (TE), which will ride on rails, up the famous 39A ramp that once saw Space Shuttle and Apollo stacks arrive via the Crawler Transporters.

The July launch date is considered preliminary and a target date only and is of course subject to change.

Japanese investor sues Excalibur Almaz

The billionaire investor in the company Excalibur Almaz is suing the lawyer in charge for fraud.

Using the $49 million the billionaire invested, the lawyer purchased several Soviet-era capsules and a Almaz space station module from the Russians, claiming they would use this equipment, once refurbished, to establish a commercial space company. What the lawyer, Art Dura, did not tell anyone was, as the lawsuit explains:

“The purchase contracts had to be approved by the Russian government, and unbeknownst to plaintiff … expressly excluded the right to modify the Russian hardware, thus relegating it to display uses only! The items were only museum pieces, a secret Dula would keep until well after he acquired control of plaintiff’s investment.”

Dula’s vehicle for the scheme was Excalibur Almaz Limited, an entity he set up in the Isle of Man, into which he transferred Horie’s $49 million investment, according to the complaint.

What I find amazing is that the company, Excalibur Almaz, also put out a lot of press releases describing how they were going to use this Russian equipment as part of their space effort. I reported on these releases myself. That Dura was able to keep the contract terms secret, that even the Russians didn’t publicly protest his false statements, is most interesting. Apparently, the Russians were glad to take his money and even help with the fraud, by not revealing the truth when Dura made public claims that were impossible according to the contract.

This story illustrates one of the less obvious investment risks inherent in a new industry such as commercial space. Not only can vehicles crash and burn, there are also a lot of con artists out there willing to take advantage of naive individuals who are so passionate about space exploration that they don’t look closely at what they are doing.

China’s struggle to compete with SpaceX

This Aviation Week story provides a detailed update on China’s effort to build a new family of Long March rockets that are less expensive to operate and can effectively compete with SpaceX.

Two main take-aways from the article. First, the first flight of the Long March 7, a direct competitor with the Falcon 9, has been seriously delayed. Originally expected to fly in 2013, that first flight has apparently been pushed back to 2015.

Second, even with extensive cost savings, the Long March 7 will still cost a customer more than a Falcon 9, $70 million vs $61 million.

Alternative rockets and 2015 launch dates for Cygnus

The heat of competition: Orbital Sciences has pinpointed available launch slots and alternative rockets for getting Cygnus into orbit in 2015.

[Orbital CEO David] Thompson said Wednesday the company has narrowed its options to three launch providers which have openings as early as the second quarter — between April 1 and June 30 — of next year. Two of the launch providers are based in the United States. Orbital could also launch Cygnus missions with a European-based company, Thompson said. The contractors under consideration are presumably United Launch Alliance, SpaceX and Arianespace.

Unlike Virgin Galactic’s claims in my previous post, I find Thompson’s prediction here quite likely. His main problem is not technical but political. He has to convince his competitors to help him, and this story is his first shot across the bow in that negotiation. By making these facts public, Thompson applies pressure on these other companies to agree. And though the request is unstated, he is also enlisting NASA’s aid, since the agency is certain to back him in this negotiation and apply its clout in his favor.

Virgin Galactic vows to fly again by April

The heat of competition: During a press tour of its Mojave facilities this week Virgin Galactic’s CEO revealed that the company expects to begin flying its replacement to SpaceShipTwo by April.

George Whitesides, the company’s chief executive, said construction of the second spaceship is already 65 per cent complete. Like its doomed predecessor, Enterprise, the new spaceship’s name is a tribute to both Nasa and Star Trek. It will be called SS Voyager, the Sunday Times reports.

Whitesides also said that LauncherOne, designed to put very small payloads into orbit, is 18 months away from its first flight.

I hope this predictions are true, but coming from Virgin Galactic I think I can be forgiven if I am very skeptical. Nonetheless, in referring to the new ship I will make it a policy to call it Voyager from here on out to distinguish it from the first ship.

Bringing Dream Chaser home

The competition heats up: At an space industry conference this week Sierra Nevada outlined the ability of Dream Chaser to land at almost any airport, including the many financial and safety advantages of that flexibility.

The story notes that because Dream Chaser would not need an unusually long runway, it could land at most airports. Also, because it would have no hazardous materials on board, removing it from the runway after landing would be simple and straightforward. You would simply tow it away. The biggest advantage of this, howevr, is that if the spacecraft was docked at ISS and there was an emergency that required immediate evacuation, bringing Dream Chaser and its passengers home to a runway will be possible any time.

This presentation is part of Sierra Nevada’s sales effort to find new backers for their spacecraft, now that NASA has begged out. I think they make a good sales pitch. I hope someone with money agrees.

Solid rocket motors for American rockets?

The competition heats up: Even as ULA and Blue Origin begin work building an American engine to replace the Russian engines on the Atlas 5 rocket, ATK is offering its solid rocket motors for both Atlas 5 as well as Antares.

The company’s sales pitch is that they can get their product ready faster and cheaper. And since they are merging with Orbital Sciences anyway, I will not be at all surprised if Antares ends up with ATK solid rocket motors for its first stage.

As for Atlas 5, this sales pitch is actually aimed at Congress, which could step in and force ULA to buy ATK motors instead of Blue Origin’s new engine, even if this switch is against the wishes of ULA. As foolish as this might seem, the politics of pork (ATK provides more jobs than Blue Origin) could make it happen.

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