Orbital tug startup Astroscale expands partnership with European aerospace giant Airbus

The Japanese-based orbital tug startup Astroscale has signed an agreement with the European company Airbus to expand their partnership beyond an earlier agreement to use Airbus’s robot arm on Astroscale’s tug.

Under the MoU, Astroscale and Airbus will explore ways to boost the development of navigation and docking technologies for satellite servicing and debris removal missions they did not specify. According to the news release, the expanded partnership seeks to combine Airbus’s satellite manufacturing and space systems heritage with technologies Astroscale is developing for in-orbit servicing.

Astroscale has been aggressively working to get business both in Europe and the U.S. by opening divisions in both regions. This deal is clearly part of that effort. It also provides Astroscale resources as a new startup it previously did not have.

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Axiom’s next commercial manned mission to ISS delayed until 2025

Axiom’s next commercial manned mission to ISS, dubbed Ax-4, which had been targeting an October 2024 launch date, has now been delayed until 2025 because of “required interagency approval processes.”

NASA’s only announcement describing the delay was a tweet on X, which stated the following:

The Ax-4 crew members are pending approval to fly to the orbiting lab by the Multilateral Crew Operations Panel.

Neither Axiom nor NASA provided further comment or explanation. The mission will fly three passengers from India, Poland, and Hungary and be commanded by Peggy Whitson, a former NASA astronaut who now fulfills that role for Axiom. Since the three passengers are all government astronauts, it is possible that the bureaucracies from all three nations, plus NASA and its ISS partners, are entangled in negotiations far more complex than necessary.

This situation highlights quite clearly why both billionairs Jared Isaacman and Chun Wang have signed on with SpaceX to flight orbital missions — avoiding a docking with ISS — that require no permissions from NASA. Wang for example announced his deal yesterday, for a flight that is targeting a launch before the end of the year. Though that schedule is tight and might not be met, it appears the mission will likely fly before the Axiom one, which has been planned now for quite awhile.

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Portugal’s air traffic agency signs deal with company wishing to build spaceport in Azores

Santa Maria spaceport

Portugal’s air traffic agency, Portugal NAV, today signed an agreement with the spaceport company Atlantic Spaceport Consortium, to work out the details of placing a commercial spaceport on the island of Santa Maria in the Azores.

Under the cooperation agreement, the pair aim to define the guidelines that a future spaceport will need to adhere to when launching from Santa Maria. This includes defining exclusion zones, examining how to monitor and authorize launch activities, and studying under what conditions to impose partial or total launch restrictions for safety reasons.

The map to the right shows the location of the island, relative to Europe and Africa. No timeliine for construction has been given, though the consortium hopes to launch “a small atmospheric rocket” in September. It has also signed a deal in 2022 (just before Russia’s invasion) with a Ukrainian rocket startup.

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SpaceX announces another commerical passenger flight on a Dragon capsule

SpaceX today announced it will fly a four-passenger commerical flight, using the Dragon capsule dubbed Endurance and flying the first manned human flight to circle the poles.

The private Crew Dragon mission will be led by a Chinese-born cryptocurrency entrepreneur named Chun Wang, and he will be joined by a polar explorer, a roboticist, and a filmmaker whom he has befriended in recent years.

The “Fram2” mission, named after the Norwegian research ship Fram, will launch into a polar corridor from SpaceX’s launch facilities in Florida and fly directly over the north and south poles. The three-to-five day mission is being timed to fly over Antarctica near the summer solstice in the Southern Hemisphere, to afford maximum lighting.

As with the Jared Isaacman’s previous and future Dragon manned missions, the flight avoids any of the NASA bureucracy and costs by not docking with ISS. The flight is targeting a launch date before the end of this year, but that date is not firm.

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FAA cancels scheduled public meetings to review new Boca Chica environmental assessment

For as yet unknown reasons, the FAA today sent out an email canceling all the public meetings that it had scheduled in mid-July and were designed to allow the public to comment on its new environmental assessment of SpaceX’s application to increase its Starship/Superheavy launch rate at Boca Chica from five to as much as 25 launches per year.

The FAA is cancelling the in-person public meetings on the Draft EA scheduled for: Tuesday, August 13, 2024; 1:00 PM–3:00 PM & 5:30 PM – 7:30 PM CDT City of South Padre Island Convention Center, 7355 Padre Blvd, South Padre Island, TX 78597 Thursday, August 15, 2024; 1:00 PM–3:00 PM & 5:30 PM – 7:30 PM CDT Port Isabel Event & Cultural Center, 309 E Railroad Ave, Port Isabel, TX 78578 The FAA is also cancelling the virtual public meeting scheduled for: Tuesday, August 20, 2024; 5:30 PM – 7:30 PM CDT The FAA will provide notice for new dates for the meetings and a new date for the close of the comment period in the future.

The FAA’s email also noted that public comments can still be submitted either electronically here or by mail sent to Ms. Amy Hanson, FAA Environmental Specialist, SpaceX EA, c/o ICF 1902 Reston Metro Plaza Reston, VA 20190. In both cases, the commenter must reference Docket No. FAA-2024-2006. The email also stated that the public comment period would be extended beyond its August 29, 2024 closure date.

This cancellation mirrors the situation in 2021-2022, when the FAA was reviewing its previous environmental reassessment of the Boca Chica site. At that time the agency repeatedly failed to meet its own deadlines, sometimes on a month-by-month basis, so that the final approval process ended up stretching out more than a half year. Similar delays further stalled the first Starship/Superhavy test flight by another full year.

I once again suspect that higher ups in the White House are applying pressure on the FAA to stall this process, for political reasons, probably because those higher ups want no action taken before the November election. I am guessing, but this is how Washington works. Real achievement by American private citizens must always take a back seat to the power lusts of the DC politicos who now rule us.

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Dawn Aerospace completes new round of flight tests of its small-scale rocket-powered airplane

The crew and Mk-II prototype
The crew and Mk-II prototype

The space startup Dawn Aerospace on August 7, 2024 announced the successful completion of a second set of flight tests of its small-scale rocket-powered Mk-II Aurora airplane, reaching speeds just below the speed of sound, with the goal in the next round of flights to set several major records and lay the groundwork of building a reuseable orbital spaceplane that can launch and land on a runway, and do so twice in one day.

The campaign (dubbed Campaign 2-2) saw three flights completed in late July. In flight three, we achieved a maximum speed and altitude of Mach 0.92 (967 km/h) and 50,000ft (15.1km). That is 3x and 5x of what we had achieved in the previous campaign – a massive jump in demonstrated performance.

We are now poised to fly supersonic in Campaign 2-3, scheduled for September. But that is just the beginning. In many respects, the Mk-II is slated to be the highest-performance vehicle to take off from a runway. By the end of 2025, we’re looking to climb faster than an F15, fly higher than a Mig 25, faster than an SR-71, and, ultimately, be the first vehicle to fly above the Karman line; 100km altitude (the generally accepted definition of “space”), twice in a single day.

Some of these records have stood for over 50 years.

The company has so far spent $10 million on this project, and has raised a total of $20 million. Nor is this Dawn’s only effort. It builds and sells thrusters for smallsats, and is also selling to smallsat makers its own docking and refueling port.

The press release at the link is very detailed, and worth perusing. Four of the company’s founders come from the rocket field, with the fifth from aviation. Their goal, to build from scratch a commercial orbital spaceplane using private funds entirely, is quite laudible but incredibly challenging. It remains to be seen whether they can do it. That the company has diversified successfully into the satellite industry is very encouraging however.

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FAA red tape apparently stalling the next Starship/Superheavy orbital test launch

Superheavy being captured by the tower chopsticks at landing
Superheavy being captured by the tower chopsticks at landing.
Click for video.

Back in mid-June, shortly after 4th orbital test flight of SpaceX’s Starship/Superheavy rocket, it appeared based on an FAA statement that the company could proceed with the next test flight as soon as it was ready to fly.

Subsequently, Elon Musk said the company expected to be ready by early August. There were also indications that the company wished to attempt a chopstick landing of Superheavy back at the launch tower at Boca Chica. Such an attempt however would require approval from the FAA, as the flight profile would not be the same as the previous flight.

I and others speculated that SpaceX would forego that chopstick landing in order to fly the fifth test flight quickly, while simultanously requesting permission from the FAA for such a landing on a later test flight. My thinking was that this would allow test flights to proceed with as little delay as possible.

Though it remains unknown whether or not the next test flight will include that chopstick landing attempt, it does appear that FAA red tape is blocking the next flight. In an update from NASASpaceflight.com about the work at Boca Chica posted on August 9, 2023 was a link to a SpaceX tweet the day before that said the following:
» Read more

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SpaceX launches two broadband satellites for the Space Force and Norway

SpaceX tonight successfully launched two broadband satellites, its Falcon 9 rocket lifting off from Vandenberg in California.

The satellites will provide improved broadband service in the Arctic regions for both the Space Force and Norway, which partnered with Northrop Grumman to build the satellites.

The Falcon 9 first stage completed its 22nd flight, tying the record of one other booster for the most reuses. It landed on a drone ship in the Pacific.

The leaders in the 2024 launch race:

79 SpaceX
33 China
10 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 94 to 49, while SpaceX by itself still leads the entire world combined, including American companies, 79 to 64.

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Rocket Lab launches commercial radar satellite

Rocket Lab early this morning successfully launched a radar satellite for the company Capella, its Electron rocket lifting off from its launchpad in New Zealand.

This was Rocket Lab’s fifth launch for Capella. It is also the tenth launch for Rocket Lab this year, maintaining a pace of more than one launch per month. It remains uncertain at this moment whether the company can reach its goal of 20 launches for the year.

The leaders in the 2024 launch race:

78 SpaceX
33 China
10 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 93 to 49, while SpaceX by itself still leads the entire world combined, including American companies, 78 to 64.

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SpaceX launches an additional 21 Starlink satellites

SpaceX early this morning successfully launched an additional 21 Starlink satellites, its Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its 21st flight, landing on a drone ship in the Atlantic. Note how a first stage is now used more than twenty times, and it almost goes without notice.

The leaders in the 2024 launch race:

78 SpaceX
33 China
9 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 92 to 49, while SpaceX by itself now leads the entire world combined, including American companies, 78 to 63.

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SpaceX’s new Raptor-3 methane-fueled engine is so advanced the CEO of ULA doesn’t understand it

SpaceX's new Raptor-3 engine
Click for original image.

When Elon Musk on August 2, 2024 proudly tweeted a picture of SpaceX’s new Raptor-3 methane-fueled engine, the third iteration of the engine it uses on this Starship/Superheavy rocket, Tori Bruno, the CEO of ULA, looked at the image (to the right) and complained that Musk and SpaceX were touting pictures of a “partially assembled engine.” As Bruno tweeted:

They have done an excellent job making the assembly simpler and more producible. So, there is no need to exaggerate this by showing a partially assembled engine without controllers, fluid management, or TVC systems, then comparing it to fully assembled engines that do.

It turns out that this engine is so advanced that Bruno — the CEO of SpaceX’s best competitordidn’t understand it. Both Musk and SpaceX’s CEO Gywnne Shotwell immediately responded with images of this same engine operating during hot fire tests. As Shotwell tweeted, “Works pretty good for a ‘partially assembled’ engine :).”

Musk in one of his first tweets describing the engine’s specifications was also right when he described it as “Truly, a work of art.” Look at it. For what is the most powerful rocket engine ever built it looks as streamlined and a simple as the slant-6 car engine I had in my 1969 Plymouth Valient, built long before environmental regulations caused car engines to become incredibly overbuilt and complicated.

This little anecdote illustrates quite starkly how advanced SpaceX is over its competitors. It is now building rocket engines with technology beyond the immediate understanding of the CEO of the United States’ second largest rocket company.

Almost a decade after SpaceX successfully reused a Falcon 9 first stage, and now does it routinely, no other rocket company as yet to do the same, and only one company, Rocket Lab, is doing flight tests in an attempt to eventually do so.

SpaceX has no competition because too many of its competitors are simply not trying to compete. It is both sad and shameful.

Hat tip to reader Rex Ridenoure.

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NASA inspector general blasts Boeing’s management relating to its work on SLS’s new more powerful upper stage

Boeing's schedule slips in building SLS's upper stage
Boeing’s schedule slips in building SLS’s upper stage

In a report issued today [pdf], NASA’s inspector general harshly criticized the Boeing managment and operations at its Michoud facility, where the company is developing SLS’s new more powerful upper stage. From the report’s executive summary:

Quality control issues at Michoud are largely due to the lack of a sufficient number of rained and experienced aerospace workers at Boeing. To mitigate these challenges, Boeing provides training and work orders to its employees. Considering the significant quality control deficiencies at Michoud, we found these efforts to be inadequate. For example, during our visit to Michoud in April 2023, we observed a liquid oxygen fuel tank dome—a critical component of the SLS Core Stage 3—segregated and pending disposition on whether and how it can safely be used going forward due to welds that did not meet NASA specifications. According to NASA officials, the welding issues arose due to Boeing’s inexperienced technicians and inadequate work order planning and supervision. The lack of a trained and qualified workforce increases the risk that Boeing will continue to manufacture parts and components that do not adhere to NASA requirements and industry standards.

The report also notes that delivery of that upper stage has been delayed from 2021 to 2027 (as shown by the graph to the right, taken from the IG report), and its cost has risen from $962 million to almost $2.8 billion. It also notes quite bluntly that:

Boeing’s quality management system at Michoud does not effectively adhere to industry standards or NASA requirements, resulting in production delays to the SLS core and upper stages and increased risk to the integrated spacecraft. … Boeing’s process for addressing contractual noncompliance has been ineffective, and the company has generally been nonresponsive in taking corrective actions when the same quality control issues reoccur.

Sound familiar? It should. These issues appear to be the same kind of quality control problems that have plagued Starliner, and are also the same kind of problems that had NASA reject Boeing’s bid to provide cargo to its Lunar Gateway station, and state while doing so that it will no longer consider future Boeing bids until the company straightens itself out.

It appears from today’s inspector general report that Boeing has fixed nothing. The report recommends some additional supervision of Boeing from NASA, and more importantly suggests the agency “institute financial penalties for Boeing’s noncompliance with quality control standards.”

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