Tag Archives: Falcon 9

SpaceX wins first new launch contract in 2020

Points of Information

Capitalism in space:The Egyptian communcications satellite company Nilsat this week announced that it has awarded SpaceX the launch contract for its next satellite.

This was SpaceX’s first contract award in 2020.

The article goes into great detail about SpaceX’s present launch manifest, which according to the company has contracts for future launches equaling $12 billion.

Based on public info, SpaceX has roughly 55 customer launches on its manifest. The company also intends to launch as many as 24 dedicated Starlink missions this year and will need at least another 40-50 on top of that to complete the first phase of the broadband internet satellite constellation (~4400 spacecraft). Meanwhile, SpaceX has won at least nine separate launch contracts – two Falcon Heavy missions and seven Falcon 9s – in the last 18 months, but has launched 22 customer payloads in the same period.

In fewer words, SpaceX is effectively launching its existing commercial missions much faster than it’s receiving new contracts. In 2019, for example, the company launched only 11 commercial missions – 13 total including two internal 60-satellite Starlink launches. SpaceX launched 21 times in 2018, a record the company initially hoped to equal or even beat last year, but – for the first time ever – the launch company was consistently ready before its customers were.

It appears SpaceX intends to pick up any slack in launch contracts with Starlink satellite launches, which once in orbit are another major income source for the company.

Overall, it seems to me that SpaceX is quite awash with capital, which reinforces their decision to not take government money to develop Starship. Using their own capital they are free to build as they see fit, with no one from the government who knows less than they do looking over their shoulder and kibitzing.

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Launch abort data suggests Dragon performed “flawlessly”

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A preliminary review of the data gathered during SpaceX’s launch abort test on January 19, 2020 suggests the system performed “flawlessly”.

The Crew Dragon began its launch escape maneuver at 10:31:25 a.m. EST (1531:25 GMT) — initiated by a low setting of an on-board acceleration trigger — when the Falcon 9 was traveling at a velocity around 1,200 mph (536 meters per second), according to SpaceX.

Eight SuperDraco thrusters immediately pressurized and ignited as the Falcon 9 rocket’s first stage engines were commanded to shut down as part of the abort sequence. The escape engines on the Crew Dragon produced nearly 130,000 pounds of thrust at full power. The SuperDracos performed flawlessly, SpaceX said, accelerating the capsule away from the top of the Falcon 9 at a peak acceleration of 3.3Gs. The SuperDracos accelerated the spacecraft from about 1,200 mph up to more than 1,500 mph (about 675 meters per second) in approximately seven seconds, according to SpaceX.

At this point it appears the only reason the first manned launch might be delayed a bit is if NASA decides to turn it into a long duration mission, requiring new training for the crew.

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The long term ramifications of SpaceX’s crew Dragon on the future of the human race

Essays And Commentaries

Crew Dragon's parachutes deployed
Crew Dragon soon after its parachutes had deployed
during the launch abort test.

The successful unmanned launch abort test by SpaceX of its crew Dragon capsule today means that the first manned flight of American astronauts on an American rocket in an American spacecraft from American soil in almost a decade will happen in the very near future. According to Elon Musk during the press conference following the test, that manned mission should occur sometime in the second quarter of 2020.

The ramifications of this manned mission however far exceed its success in returning Americans to space on our own spacecraft. NASA administrator Jim Bridenstine touched upon this larger context with his own remarks during the press conference:

We are doing this differently. NASA is going to be customer, one of many customers. I want SpaceX to have lots of customers.

Bridenstine is underlining the real significance of the entire commercial program at NASA. Unlike every previous manned space project at the space agency, NASA is not doing the building. Instead, as Bridenstine notes (and I recommended in my 2017 policy paper Capitalism in Space), it is merely a customer, buying a product built entirely by a private company. And while NASA is involving itself very closely with that construction, it is doing so only as a customer, making sure it is satisfied with the product before putting its own astronauts on it.

NASA also does not own this product. As Bridenstine also notes (and I also recommended in Capitalism in Space), SpaceX owns the product, and once operational will be free to sell seats on crew Dragon to private citizens or other nations.

This different approach also means that NASA is not dependent on one product. From the beginning its commercial crew program has insisted on having at least two companies building capsules — Dragon by SpaceX and Starliner by Boeing — so that if there is a launch failure with one, the second will provide the agency with redundancy.

Bridenstine was very clear about these points. He wants multiple manned spacecraft built by competing American capsules, both to provide the government with redundancy but also to drive innovation and lower costs.

SpaceX of course is the quintessential example of how to lower costs.
» Read more

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NASA: first manned Dragon flight could occur in March 2020

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A NASA official today finally admitted that, assuming the launch abort test tomorrow goes well, that first manned Dragon flight to ISS could occur as early as March 2020.

Kathy Lueders, head of NASA’s commercial crew program, told reporters Friday that the Crew Dragon capsule slated to carry Hurley and Behnken into orbit on the so-called “Demo-2” mission could be ready for for flight within a couple of months. “The vehicle will be all ready at the end of February,” Lueders said. “We’re kind of shooting for early March, right now, from a planning perspective. That would be the earliest.”

For years NASA has been reluctant to allow SpaceX to fly at the pace it wishes. Instead, NASA has consistently called for delays and further testing, almost ad infinitum. This admission by Lueders is the first by anyone at NASA that this launch can occur quickly, should tomorrow’s test flight succeed.

There are of course other considerations, such as scheduling the mission at ISS. Regardless, if tomorrow’s flight is a success there will be no justification for any long delays before the manned mission. It will be time to light that candle!

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SpaceX crew Dragon launch abort test delayed another week

Points of Information

NASA and SpaceX have delayed the launch abort test flight of the company’s crew Dragon capsule one week, to January 18, in order to allow “additional time for spacecraft processing.”

SpaceX has made it clear for the past month that their hardware is ready to go and that they could have launched by the end of December. That makes me suspect that the processing delay relates to NASA’s bureaucracy and paperwork requirements.

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Tonight’s SpaceX launch

Points of Information

Capitalism in space: Tonight SpaceX is hoping to launch another 60 Starlink smallsats as part of its planned huge constellation aimed at providing internet access worldwide.

The launch is scheduled for 9:19 pm Eastern, with a 20 minute launch window. I have embedded the live stream below the fold if you wish to watch, beginning fifteen minutes before launch. Or you can go to SpaceX’s own website instead.

The launch has some significance. First, with this launch SpaceX will leap-frog a number of other satellite companies attempting to accomplish the same thing. Though it only began pursuing this project about two years ago, with this launch SpaceX will have the largest satellite constellation of any company in orbit.

Second, the first stage will be flying for the fourth time, a record, and all flown since September 2018, a mere sixteen months. That’s once every four months, a pace that far exceeds anything the space shuttle ever accomplished. Moreover, SpaceX intends to land it and reuse it again. The launch savings from this reuse guarantees that they will be able to undercut those other satellite companies when they begin offering services on the Starlink constellation. [Note: My readers corrected me: SpaceX has already launched a first stage four times.]

The company will also make another attempt to recover one fairing half.

UPDATE: The launch appears successful, including a successful landing of the first stage.

SpaceX right now is the leader in the 2020 launch race, as they are the only one to have completed a launch in 2020.
» Read more

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SpaceX successfully launches commercial satellite

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Capitalism in space: Using a first stage for the third time, SpaceX today successfully launched a commercial communications satellite while recovering that first stage.

Fun fact: This first stage recovery today was the 47th time that SpaceX has successfully completed a vertical landing.

The leaders in the 2019 launch race:

30 China
20 Russia
13 SpaceX
7 Europe (Arianespace)

China now leads the U.S. in the national rankings 30 to 26.

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Dragon launch abort test set for January 4

Points of Information

NASA announced on December 6 that the launch abort test of SpaceX’s crew Dragon capsule will occur no earlier than January 4.

SpaceX and NASA originally hoped to launch the test flight, called an In-Flight Abort Test, sometime this month, but an exact launch date was never released. In a statement Friday, NASA officials said the mission will now lift off no earlier than Jan. 4 from Pad 39A of NASA’s Kennedy Space Center in Cape Canaveral, Florida, pending launch range approval from the U.S. Air Force.

The new launch target will push the SpaceX flight beyond the year-end holidays, as well as a planned Boeing launch of its first uncrewed Starliner astronaut taxi for NASA, which is slated to launch Dec. 20.

The article does not explain why a December test was not possible. The second paragraph of the quote above however might give a hint, in that a December launch might have interfered with those Christmas/New Year holidays, and both the agency and the company might have decided it was better for all to wait an extra week or so.

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SpaceX successfully launches cargo Dragon to ISS

Points of Information

Capitalism in space: SpaceX today has successfully launched a reused cargo Dragon to ISS.

This is the third flight of this Dragon capsule. They also successfully landed the first stage on their drone ship.

The leaders in the 2019 launch race:

27 China
18 Russia
12 SpaceX
7 Europe (Arianespace)

China leads the U.S. in the national rankings 27 to 24.

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SpaceX to test upper stage endurance as part of Dragon launch

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Capitalism in space: SpaceX plans to perform a six hour orbital coast test of its Falcon 9 upper stage following the release of the Dragon cargo capsule tomorrow (scrubbed today due to high winds).

This is why the first stage will land on a drone ship rather than at Kennedy.

According to SpaceX the test is at the request of “other customers”, unnamed. The article adds this speculation:

Jensen says that the coast test will be performed for unspecified “other” customers, presumably referring to the US Air Force (USAF) and other commercial customers interested in direct-to-geostationary (GEO) launch services. Direct GEO launches require rocket upper stages to perform extremely long coasts in orbit, all while fighting the hostile vacuum environment’s temperature swings and radiation belts and attempting to prevent cryogenic propellant from boiling off or freezing solid. In simple terms, it’s incredibly difficult to build a reliable, high-performance upper stage capable of remaining fully functional after 6-12+ hours in orbit.

Although SpaceX said that the test was for “other” customers, that may well have been a cryptic way to avoid indicating that one such customer might be NASA itself. NASA is in the midst of a political battle for the Europa Clipper spacecraft’s launch contract, which is currently legally obligated to launch on NASA’s SLS rocket. Said rocket will likely cost on the order of >$2 billion per launch, meaning that simply using Falcon Heavy or Delta IV Heavy could save no less than ~$1.5 billion. Incredibly, that means that simply using a commercial launch vehicle could save NASA enough money to fund an entire Curiosity-sized Mars rover or even a majority of the cost of building a dedicated Europa lander. Such a launch would demand every ounce of Falcon Heavy’s performance, including a very long orbital coast.

These speculations could all be true. SpaceX might merely be doing what it always does, testing new engineering upgrades during operational missions. It will then be able to sell its rocket’s enhanced capability to all these customers.

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SpaceX ‘s decision to slash prices/provide reliable launch schedule upends smallsat industry

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Capitalism in space: Apparently SpaceX’s decision in August to further slash its launch prices for smallsats while also establishing a regular launch schedule is causing major shifts in that industry.

From the first link::

The revamped smallsat rideshare program, the company announced late Aug. 28, will provide launch opportunities at least once per month starting in March 2020, at a cost of $1 million for a 200-kilogram smallsat.

From the second link:

With the new SpaceX price list, the cost of reaching low Earth orbit falls so dramatically “you should select the cheapest launcher even if it does not go exactly where you need it and then use propulsion to go where you need to be,” Henri said. “From a total system cost standpoint, that will make the most sense.”

This situation is comparable to the shifts that occurred in the ship business when its technology changed from sails to engines. Sailing ships generally did not sail on a schedule. Instead, they sat at port until they filled their cargo holds, then waited for favorable weather before sailing. Customers could only wait.

Once ships were powered this all changed. Ship companies established firm schedules so customers knew exactly when their cargo would ship. This also led to a reduction in the price of shipping.

SpaceX’s ability to reuse its first stage often and quickly is now allowing them to treat the Falcon 9 rocket more like a powered ship rather than a sailing ship. Rather than only launching when they’ve filled their cargo capacity, they can afford to launch on a regular and reliable schedule, allowing customers to jump on board at their own convenience.

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SpaceX completes Crew Dragon static fire tests

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SpaceX yesterday successfully completed a static fire engine test of its Crew Dragon capsule, demonstrating that it has fixed the issues that caused the April 20th explosion during an earlier test that destroyed a capsule.

Wednesday’s test occurred just 207 days after the April anomaly, a quick turnaround time given the complexity of the systems at hand. The incident earlier this year occurred just milliseconds before the engines were to have ignited, and was eventually traced to valves leaking propellant into high-pressure helium lines.

SpaceX made numerous changes to Crew Dragon as a result of the anomaly, including the replacement of the valves with burst-discs. The company has also been performing several smaller-scale tests of the redesigned system at their test facility in McGregor, Texas. Last month, SpaceX Tweeted a video of one such test.

Wednesday’s test was the first full-scale firing of all eight of Crew Dragon’s SuperDraco’s at once since the April incident.

This success clears the way for the launch abort test using this same capsule, now tentatively scheduled for mid-December.

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SpaceX successfully launches 60 Starlink satellites

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Capitalism in space: SpaceX today successfully launched 60 more satellites in its Starlink internet satellites, while also reusing for the first time a Falcon first stage for a fourth time, reusing a fairing for the first time. The first stage successfully completed a barge landing. No word on whether they were able to recover the fairings.

I have embedded the replay of the live stream below the fold. They now have proved the capability of recovering and reusing 70% of their rocket.

The leaders in the 2019 launch race:

22 China
17 Russia
11 SpaceX
6 Europe (Arianespace)

The U.S. now leads China 23 to 22 in the national rankings.
» Read more

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Capsule and booster for SpaceX launch abort test arrives in Florida

Points of Information

Capitalism in space: The Dragon capsule and Falcon 9 first booster for SpaceX’s launch abort test have both arrived in Florida and are being readied for flight.

SpaceX’s launch license suggests this test will occur no earlier than November 1, so it looks like the company is getting close. However, don’t hold your breath about the manned launch. It appears that NASA is still hassling SpaceX “with certification and safety reviews,” which in plain language is mostly paperwork and filling out forms that NASA’s safety panel can then rubber stamp.

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SpaceX wins launch contract for NASA privately-built lunar lander

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Intuitive Machines, one of the three companies awarded NASA contracts to build unmanned lunar landers, has awarded SpaceX the launch contract for its planned 2021 mission.

The Houston-based company’s first robotic Nova-C lander will carry up to 220 pounds, or 100 kilograms, of payloads to the moon’s surface. Launch and landing are scheduled for July 2021, according to Trent Martin, vice president of aerospace systems at Intuitive Machines.

Intuitive Machines previously stated plans to launch the first Nova-C mission on a SpaceX rocket, but Martin said in an interview Wednesday that the company held a “fully open competition” among multiple launch service providers before signing a contract for a Falcon 9 launch.

In a statement, Intuitive Machines said it “ultimately selected SpaceX for its proven record of reliability and outstanding value.” The company said the Nova-C mission will take off from pad 39A at NASA’s Kennedy Space Center in Florida. [emphasis mine]

That “outstanding value” almost certainly was the lowest price by far offered by any rocket company, a reality that continues to bring SpaceX business while taking market share from everyone else.

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Starlink satellite launches to dominate SpaceX’s 2020 launch schedule

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According to statements made by an SpaceX official on September 10, in 2020 the bulk of all the company’s launches will be to launch satellites in its Starlink internet constellation.

SpaceX plans as many as 24 launches next year to build out the company’s Starlink network to provide broadband Internet service from space, following up to four more Starlink missions before the end of this year, according to SpaceX’s chief operating officer.

The rapid-fire launch cadence for SpaceX’s Starlink fleet will take up the majority of the company’s launch manifest next year with a series of missions taking off from Florida’s Space Coast, adding new nodes to a network that could eventually contain nearly 12,000 small satellites.

If they complete this schedule, then SpaceX could complete as many as 40 launches in 2020, when all its other backlogged launches are included.

At the same time, this schedule indicates the slowdown in the launch of geosynchronous satellites, as predicted by many in the launch business. The communications industry appears to be shifting to lower orbit constellations and smaller satellites, as illustrated by Starlink itself.

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SpaceX wins launch contract for seven SES satellites

Points of Information

Capitalism in space: SES yesterday announced that it has awarded SpaceX’s Falcon 9 the launch contract for the next seven satellites in its next generation communications constellation.

This is a big win for SpaceX, made even more clear by a briefing held yesterday with reporters by Arianespace CEO Stéphane Israel. In that briefing Israel outlined that company’s upcoming launch contracts, where he also claimed that this launch manifest is so full he had to turn down SES’s launch offer.

Because of its full manifest, Arianespace was unable to offer SES launch capacity in 2021 for its next generation of medium Earth orbit satellites, mPOWER. SES announced plans Sept. 9 to fly mPOWER satellites on SpaceX Falcon 9 rockets from Florida’s Cape Canaveral. Arianespace launched the 20 satellites in the SES O3B constellation.

It was important to SES to launch in 2021, Israel said. Given Arianespace’s full manifest, it was difficult “to offer the guarantee they were asking for,” he added.

If you believe that I have a bridge I want to sell you. Arianespace has been struggling to get launch contracts for its new Ariane 6 rocket. They have begun production on the first fourteen, but according Israel’s press briefing yesterday, Ariane 6 presently only has eight missions on its manifest. That means that six of the rockets they are building have no launch customers. I am sure they wanted to put those SES satellites on at least some of those rockets, and couldn’t strike a deal because the expendable Ariane 6 simply costs more than the reusable Falcon 9.

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SpaceX gets 2nd boat to catch rocket fairings

Points of Information

Capitalism in space: It appears, from a Elon Musk tweet, that SpaceX has obtained a second boat to catch its rocket fairings for reuse.

Based on previous comments by Musk, the company is now on the verge of recovering and reusing about 70% of its Falcon 9 rockets during each launch. I’d say that’s pretty good, especially considering industry rocket experts have been saying for half a century that none of this was even possible or practical.

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SpaceX and Arianespace complete successful launches

Points of Information

Today, as I was giving my lecture in Denver, both Arianespace and SpaceX successfully completed launches.

SpaceX put a commercial communications satellite in orbit. The first stage was not recovered, but this was intended. The company however was successful in catching one half fairing in the giant net of its recovery ship Mrs. Tree., the second time they have done so.

Arianespace used its Ariane 5 rocket to launch a commercial communications satellite and a European Space Agency data relay satellite.

The leaders in the 2019 launch race:

12 Russia
11 China
10 SpaceX
6 Europe (Arianespace)
4 India

The U.S. now leads Russia 16 to 12 in the national rankings.

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SpaceX offers new cut-rate prices for smallsats

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Capitalism in space: SpaceX yesterday announced that the company is now offering new cut-rate prices to launch smallsats on its rockets.

The company is offering rideshare opportunities for satellites weighing up to 150kg at the price of $2.25 million. The rideshare-only missions, flying aboard the company’s workhorse Falcon 9 rocket, will launch at regularly scheduled intervals. “SpaceX is committed to serving the commercial market as it grows and changes,” a spokesperson for the company said. “And we believe we can address the needs of small satellite operators by offering reliable, cost-effective access to orbit through regularly scheduled, dedicated rideshare missions.”

The company has previously flown rideshare missions using its Falcon 9 rocket, but those flights were organized and integrated by a third-party provider, Spaceflight Industries. Now SpaceX will do all of that work directly for customers

This move makes SpaceX’s smallsat prices very competitive. It also makes it easier for smallsat companies to bypass China’s semi-private commercial companies, thus avoiding the risk of China stealing their technology.

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SpaceX launches used Dragon to ISS with used Falcon 9

Points of Information

Capitalism in space: SpaceX today successfully used a Falcon 9 rocket to launch a Dragon freighter to ISS.

The Dragon is making its third flight to ISS. The first stage, which landed successfully, was making its second flight, and will likely be used on the next Dragon cargo mission.

Video of the launch and 1st stage landing is below the fold. The launch is at about 15 minutes. The first stage landing is one of the most spectacular yet.

The leaders in the 2019 launch race:

10 China
9 Russia
9 SpaceX
5 Europe (Arianespace)
4 India

The U.S. now leads China 15-10 in the national rankings.
» Read more

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Reused Falcon 9 wins NASA launch contract instead of Pegasus

Points of Information

Captalism in space: NASA has awarded SpaceX a Falcon 9 launch contract using a reused first stage for its next X-ray telescope, the Imaging X-ray Polarimetry Explorer (IXPE)..

SpaceX will charge NASA just over $50 million, its normal price for a reused Falcon 9 and significantly less than NASA has previously paid for this kind of launch. More important, the telescope had been designed with the expectation that it would be launched using Northrop Grumman’s Pegasus rocket. It appears NASA had instead decided to bypass Pegasus, partly because it probably costs more, and partly because there is some issue with Pegasus that has delayed the launch of NASA’s ICON since 2017.

In fact, that ICON launch is the only contract that Pegasus presently has, and it is charging NASA $56 million for that launch, with NASA also having to bear the additional costs associated with the delays caused by Pegasus. All these issues, plus the loss of the IXPE launch, strongly suggests that Pegasus is in big trouble. It does not appear that, as it is presently being marketed, it is able to garner any business.

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Schedule for Dragon/Starliner manned flights revised

Points of Information

Capitalism in space: NASA has released a new updated planning schedule for the manned flights of both SpaceX’s Dragon and Boeing’s Starliner manned capsules.

Boeing’s first unmanned demo flight of Starliner is now set for September 17, 2019. This will be followed by SpaceX’s first manned Dragon flight, scheduled for November 15, 2019. Boeing will then follow with its first manned Starliner flight on November 30, 2019.

These are considered target dates. I have great doubts that the Starliner schedule will proceed as described, while SpaceX’s schedule is more likely.

The article also had this interesting tidbit about the upcoming launch schedule of Sierra Nevada’s unmanned reusable cargo ship Dream Chaser:

According to the document, the first flight of Dream Chaser will take place in a planned September 2021 timeframe and will see the vehicle remain berthed to the International Space Station for up to 75 days before returning to Earth to land on a runway for reuse.

There are clearly issues with all these commercial projects. For example, the GAO today released a new report citing the numerous delays in this commercial manned program and calling for NASA to come up with a more complete back-up plan.

Nonetheless, the 2020s have the potential to be the most exciting decade in space exploration since the 1960s. If all goes even close to these plans, the U.S. will have three operating manned spacecraft (Dragon, Starliner, Orion), two reusable cargo spacecraft (Dragon, Dream Chaser), one non-reusable (Cygnus), and a plethora of launch companies putting up payloads of all kinds, from planetary missions to basic commercial satellites numbering in the thousands.

Much could happen to prevent all this. Keep your fingers crossed that nothing will.

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SpaceX reschedules manned Dragon demo flight to November

Points of Information

Capitalism in space: SpaceX has now apparently rescheduled its first manned Dragon demo flight to ISS to no earlier than November 1, 2019.

The information comes from a SpaceX application with the FCC, listing the launch window as sometime between November 1, 2019 and April 30, 2020.

This now gives us the time frame when both NASA and SpaceX expect to complete their investigation into the Dragon test explosion in March as well as institute changes as a result. It also suggests they now have a much better idea what happened and what they need to do, thus allowing them to create this time frame.

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Bigelow announces four tourist bookings to ISS using Dragon

Points of Information

Capitalism in space: The private space station company Bigelow Aerospace announced yesterday that it has booked four tourists to spend from one to two months on ISS.

The bookings will fly to ISS using SpaceX’s Falcon 9 rocket and Dragon capsule. Though the company did not say how much these tourists have agreed to pay, it said that it intends to charge $52 million per ticket.

This announcement follows directly from NASA’s announcement last week that it will allow commercial tourist flights to ISS. Previously Bigelow had said it would fly tourists to its own space station using Boeing’s Starliner capsule. Now it is going to take advantage of NASA’s new policy to send the tourists to ISS, and it will use Dragon, probably because Dragon is closer to becoming operational.

I also suspect that Bigelow’s long term plans are to add its own hotel modules to ISS for these flights, and then later follow-up by building its own independent space station.

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SpaceX successfully launches three Canadian radar satellites

Points of Information

Capitalism in space: SpaceX today has successfully launched three Canadian radar satellites.

The first stage, already flown once before, successfully landed at a very fog-shrouded Vandenberg.

The leaders in the 2019 launch race:

8 China
7 SpaceX
5 Russia
4 Europe (Arianespace)
3 India

The U.S. leads China in the national rankings 12 to 8.

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SpaceX successfully launches 60 prototype Starlink satellites

Points of Information

Capitalsm in space: SpaceX this morning successfully launched 60 prototype Starlink satellites as the first part of their planned constellation of thousands of satellites designed to provide worldwide internet access.

The first stage, already used twice before, landing successfully on their drone ship. You can watch the launch here.

The leaders in the 2019 launch race:

7 China
6 SpaceX
4 Europe (Arianespace)
3 Russia
3 India

The U.S. now leads China 11 to 7 in the national rankiings.

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Justice charges man with falsifying inspection reports for rocket parts

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The Justice Department has charged an employee of a company now out of business for falsifying inspection reports of rocket parts intended for use on both the Falcon 9 and Falcon Heavy rocket.

The complaint states that in January 2018, an internal audit by SQA Services, Inc. (SQA), at the direction of SpaceX, revealed multiple falsified source inspection reports and non-destructive testing (NDT) certifications from PMI Industries, LLC, for Falcon 9 and Falcon Heavy flight critical parts. SpaceX notified PMI of the anomalies. Source inspections and NDT are key tools used in the aerospace industry to ensure manufactured parts comply with quality and safety standards. Specifically, the signed source inspection report had a forged signature of the SQA inspector. SpaceX and SQA officials believed the signature of the inspector was photocopied and cut and pasted onto the source inspection report with a computer.

On February 16, 2018, the NASA Launch Services Program alerted the NASA Office of Inspector General (OIG), and Kennedy Space Center (KSC) Resident Agency, regarding the falsified source inspection reports and false NDT certifications created by PMI. Some of the false source inspection reports and false NDT certifications were related to space launch vehicle components that, at the time of discovery, were to be used for the upcoming Transiting Exoplanet Survey Satellite (TESS) mission, which launched from a SpaceX Falcon 9 rocket on April 18, 2018.

Based on this report, it appears that SpaceX identified the problem before launch and that none of the questionable parts ever flew.

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