Dragon Endeavour undocks from ISS to bring 4 astronauts home

After more than a month delay resulting first from the issues with Starliner and then by poor weather in the splashdown zones, SpaceX’s Endeavour capsule today finally undocked from ISS, with a planned splashdown on October 25, 2024 at approximately 3:29 am (Eastern) off the coast of Florida. I have embedded the live stream of that splashdown below.

The capsules brings home three Americans and one Russian after a seven-month-long mission.
» Read more

EPA to NASA: We intend to regulate how you dispose ISS, and that’s only the start

The FAA to SpaceX
The EPA and its supporters to the American space industry:
“Nice industry you got here. Sure would be a shame if
something happened to it.”

It appears the Environmental Protection Agency (EPA) and a number of activist groups are now lobbying for the right to regulate whether anything in orbit can be de-orbited into the oceans, beginning with how NASA plans to dispose of the International Space Station (ISS) when the station is de-orbited into the ocean sometime before 2030.

The U.S. Environmental Protection Agency (EPA) is evaluating how the disposal of the International Space Station into the ocean will need to be regulated but has not shared the details of any specific concerns or aspects of regulation. “EPA’s Office of Water is coordinating with the Office of General Counsel on this complex issue. The agency does not have a timeline for this evaluation,” EPA spokeswoman Dominique Joseph told SpaceNews.

“Sixty-six years of space activities has resulted in tens of thousands of tons of space debris crashing into the oceans,” said Ewan Wright, a Ph.D. candidate at the University of British Columbia and a junior fellow of the Outer Space Institute, an interdisciplinary group of experts working on emerging space sustainability issues.

While Wright is later quoted as saying that disposal in the ocean is “the least worst option,” the article at the link includes quotes from several other academics, all claiming that such an option must be stopped at all costs, because it threatens to “cause great damage” to the ocean. These “experts” make this claim by comparing ISS’s de-orbit with the dumping of old ammunition from World War I as well as plastic forks now.
» Read more

SpaceX launches two astronauts to ISS, setting new annual launch record for the U.S.

SpaceX this morning launched two astronauts to ISS in the fourth flight of the Freedom Dragon capsule, the Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its second flight, landing back at Cape Canaveral. Freedom will dock with ISS tomorrow.

While most news stories will focus on the rescue aspect of this mission, its crew reduced by two so that the two astronauts launched in June on Boeing’s Starliner capsule can come home on it in February, the real news story is that with this launch the United States set a new record for the number of launches in a single year. With this launch the U.S. has completed 111 successful launches in 2024, exceeding the record set last year’s of 110 launches. And this record was achieved in less than three quarters of the year. At this rate is it very likely the U.S. will double the record of 70 set in 1966 that lasted until 2022.

China meanwhile completed its own launch late yesterday, its Long March 2D rocket placing what China’s state-run press described as “its first reusable and returnable test satellite,” designed to do orbital operations and experiments, return to Earth with those materials, and then later relaunch again. This is very similar to the commercial capsules that the startup Varda is flying and using to produce pharmaceuticals for sale.

The rocket lifted off from China’s Jiquan spaceport in northwest China. No word where its lower stages, using toxic hypergolic fuels, crashed inside China.

The leaders in the 2024 launch race:

95 SpaceX
44 China
11 Russia
11 Rocket Lab

American private enterprise now leads the rest of the world combined in successful launches 111 to 67, while SpaceX by itself now leads the entire world, including American companies, 95 to 83.

NASA inspector general: Air leak in Zvezda module on ISS increased significantly in 2024

Figure 3 from IG report
Figure 3 from IG report, annotated by me to show Zvezda location.

According to a new report [pdf] from NASA’s inspector general, the air leaks in the Russian Zvezda module on ISS increased significantly in 2024, reaching “the highest level of risk in its risk management system,” and more than six times the normal planned leak rate for the station (see the box in the lower corner of the figure above).

[I]n February 2024 NASA identified an increase in the leak rate, and the Agency and Roscosmos continue to assess the risk that the increase poses to the module’s structure. In May and June 2024, ISS Program and Roscosmos officials met to discuss heightened concerns with the increased leak rate. The ISS Program subsequently elevated the Service Module [Zvezda] Transfer Tunnel leak risk to the highest level of risk in its risk management system. According to NASA, Roscosmos is confident they will be able to monitor and close the hatch to the Service Module prior to the leak rate reaching an untenable level. However, NASA and Roscosmos have not reached an agreement on the point at which the leak rate is untenable.

To mitigate potential impacts from the air leaks, NASA and Roscosmos continuously monitor leak rates and close the hatch to the Service Module when access is not required, sealing the module to minimize air loss while isolating the leak. While it is possible for the ISS to function if the hatch is closed permanently, it could impact cargo delivery because there would be one less cargo delivery port. Closing the hatch permanently would also necessitate additional propellent to maintain the Station’s altitude and attitude. Although the root cause of the leak remains unknown, both agencies have narrowed their focus to internal and external welds. As of June 2024, there was no indication of other leaks on the Station.

The transfer tunnel is the section of Zvezda that connects it to ISS. Though the report is very careful not to say anything specific about the cause of the leak, the evidence strongly suggests it is caused by stress fractures in the module’s hull, fractures that indicate a serious and dangerous long term issue. The tunnel however cannot be replaced without replacing Zvezda, and Zvezda cannot be replaced without detaching the entire Russian section from ISS, something that is likely very difficult and maybe impossible to do. And even if it could be replaced, Russia does not have the capability or the money right now to build a replacement.

The report also noted that keeping the station operating through 2030 faces other challenges, including the lack of redundancy for getting cargo and crew to ISS, the increasing difficulty of obtaining spare parts for the station, the long term damage from micrometeoroids and orbital debris, and finally, the unknown commitment of Russia, which at this point has not yet decided whether it will remain a partner after 2028.

All these issues underline the need for the four American private commercial space stations to reach orbit and get operational before 2028.

Two Russian astronauts mark one year in orbit

Russian astronauts Oleg Kononenko and Nikolay Chub today marked the one year anniversary of their launch in 2023, thus marking another Russian yearlong mission in space.

The two cosmonauts were sent to the orbit aboard the Soyuz MS-24 manned spacecraft, which blasted off from the Baikonur space launch center on September 15, 2023. The third crew member on board was NASA astronaut Loral O’Hara, who returned to the Earth on April 6, 2024. Kononenko and Chub, as well as NASA astronaut Tracy Dyson, will travel back aboard the Soyuz MS-25 spacecraft, whose departure is scheduled for September 23.

Their return next week will not mark a record for the longest flight in space. That belongs to Valeri Polykov, who occupied the Soviet-built Mir space station in the mid-1990s for one year, two months, and two weeks in the mid-nineties, or 438 days. The second longest flight was by Sergey Avdeev, 380 days on Mir in 1998-1999, with the third longest flight by Sergey Prokopyev, Dmitry Petelin, and Franco Rubio, 371 days in 2022-2023.

When Kononenko and Chub return on September 23rd, their flight will 373 days long, passing the 2022-2023 mission.

Note that only one American is on this list. A few have flown almost a year, but only Rubio has made it, and that was forced on him unplanned because of problems with the Soyuz capsule that brought him into orbit. He was forced to stay up an extra six months and come down on the next Soyuz.

The reason for this lack of long American flights is entirely NASA’s fault. It has consistently resisted doing such long missions, even holding the Russians back during the first two decades of ISS’s operation. The Russians no longer follow NASA’s timidity, and have been doing more such missions, because such missions will be the only way to gather the necessary medical data needed for future missions to Mars.

Meanwhile, NASA hesitates, and sometimes touts eleven-month missions (such as Scott Kelly’s) as year-long missions, a blatant lie that our propaganda press repeats mindlessly. I fully expect the first planned year-long American mission will be done privately, outside of our government, once Starship begins flying regularly.

Russia launches three astronauts to ISS

Russia this morning successfully launched a new crew to ISS, its Soyuz-2 rocket lifting off from Baikonur in Kazakhstan.

With this launch there are now nineteen humans in orbit, a new record. This includes the three Chinese astronauts on China’s Tiangong-3 space station, the four astronauts on the private Polaris Dawn mission, the three astronauts on this Soyuz, and the nine astronauts on ISS (four from a Dragon launch, two from the Starliner launch, and three from a previous Soyuz launch).

The Soyuz capsule will dock with ISS this afternoon.

The leaders in the 2024 launch race:

89 SpaceX
38 China
10 Rocket Lab
10 Russia

American private enterprise still leads the rest of the world combined in successful launches 104 to 58, while SpaceX by itself leads the entire world, including American companies, 89 to 73.

Starliner lands in New Mexico unmanned without problems

Boeing’s Starliner manned capsule landed last night at White Sands in New Mexico, the undocking, de-orbit, and descent occurring as planned with no hitches.

The mission however was not a full success. Intended as the first manned demo flight of the capsule, it did not complete that demonstration. It took astronauts up to ISS, but did not bring them home. NASA made the decision that the technical problems during launch and docking to ISS were sufficient enough to preclude putting the astronauts back on board for the return flight.

NASA says it “will review all mission-related data” before deciding whether to certify the capsule for operational manned flights. The agency has essentially two choices. First, it could decide that the successful return with no hitches of this manned flight, even with no one on board, fulfilled Boeing’s obligations. It will certify the capsule, allowing Starliner’s next manned mission to fly with NASA paying the bill. Doing so however would likely expose NASA to a lot of bad publicity, since the press right now sees Boeing as the root of all technical evil, and will pile on to the agency for putting safety last.

Second, NASA could avoid that bad press and play hard-nosed and demand another manned demo flight, on Boeing’s dime, as required by contract. If so, however, expect Boeing to refuse to do it, citing the cost and the company’s fiscal responsibility to its shareholders. Even if successful Boeing is unlikely to ever recover those costs through passenger sales.

Based on this negotiating situation, I predict NASA will choose the former. The successful landing suggests this is probably the right decision. It however will not do so immediately, but will release a series of announcements touting the positive results from its review of that “mission-related data”. By dribbling out each positive result bit-by-bit, the goal will be to soften the press so that when the agency finally certifies Boeing for that next manned mission and thus agrees to pay for it, the press will not pile on so hard.

At least, that will be the agency’s hope. The mainstream propaganda press however doesn’t usually read NASA press releases, and even when it does it knows so little about the subject that it almost always comes to the wrong conclusion. Moreover, its present desire to attack Boeing in all conditions will likely help it report these stories badly.

Will NASA give up on Starliner after its present contracts are completed?

According to an article today at Ars Technica, there are indications that NASA will not buy any further flights of Boeing’s Starliner capsule after it finally completes its present three-launch contract.

NASA hasn’t decided if it will require Boeing to launch another test flight before formally certifying Starliner for operational missions. If Starliner performs flawlessly after undocking and successfully lands this weekend, perhaps NASA engineers can convince themselves Starliner is good to go for crew rotation flights once Boeing resolves the thruster problems and helium leaks.

In any event, the schedule for launching an operational Starliner crew flight in less than a year seems improbable. Aside from the decision on another test flight, the agency also must decide whether it will order any more operational Starliner missions from Boeing. These “post-certification missions” will transport crews of four astronauts between Earth and the ISS, orbiting roughly 260 miles (420 kilometers) above the planet.

NASA has only given Boeing the “Authority To Proceed” for three of its six potential operational Starliner missions.

Apparently NASA has not decided whether to commit to any more Starliner operational manned flights behind those first three.

There are obvious good reasons for NASA’s hesitancy, most of which center on Boeing and its inability to get Starliner flying without technical problems. One that isn’t as obvious however is ISS itself. Boeing has taken so long in getting Starliner flying that the end of ISS in 2030 is now looming. There are only so many manned flights that NASA needs to buy before the station is decommissioned. Afterward the agency will still need to hire ferrying services to the new privately owned stations, but it is too far in the future to consider either SpaceX or Boeing for those decisions.

That sonar-type sound heard on Starliner’s speakers was simply feedback

In a short post today NASA noted that the mysterious sonar-type sound heard on Starliner’s speakers over the weekend was nothing more than simple feedback caused by an “audio configuration between the space station and Starliner” and that the sound stopped when that configuration was adjusted.

The space station audio system is complex, allowing multiple spacecraft and modules to be interconnected, and it is common to experience noise and feedback. The crew is asked to contact mission control when they hear sounds originating in the comm system. The speaker feedback Wilmore reported has no technical impact to the crew, Starliner, or station operations

In other words, this is not a rare event, and from the beginning was not considered by the astronauts, ground engineers, or NASA management to be a matter of concern. The fix was apparently simple and straightforward, and is part of the work done whenever any new vehicle gets docked and tied into ISS’s systems.

It appears however to have caused many in the news media and in the space world to go nuts simply because it was linked to Starliner and Boeing. This is similar to the recent pattern of assigning all blame to Boeing whenever any Boeing-built plane has technical problems, even if that plane had been purchased by the airline decades earlier and its maintenance was solely the responsibility of the airline for that long.

Boeing is definitely a company in trouble, on many levels. We shouldn’t however look for problems there in the company when they clearly don’t exist.

NASA names revised crew for next manned Dragon mission to ISS

NASA today named the two astronauts who will fly on the next manned Dragon mission to ISS, to be launched on September 24, 2024 for a six month mission, where they will be joined by the two astronauts who launched on Boeing’s Starliner in June but now will return with them when their Freedom capsule returns in February 2025.

NASA astronaut Nick Hague and Roscosmos cosmonaut Aleksandr Gorbunov will launch no earlier than Tuesday, Sept. 24, on the agency’s SpaceX Crew-9 mission to the International Space Station. NASA astronauts Zena Cardman and Stephanie Wilson, previously announced as crewmates, are eligible for reassignment on a future mission. Hague and Gorbunov will fly to the space station as commander and mission specialist, respectively, as part of a two-crew member flight aboard a SpaceX Dragon.

The updated crew complement follows NASA’s decision to return the agency’s Boeing Crew Flight Test uncrewed and launch Crew-9 with two unoccupied seats. NASA astronauts Butch Wilmore and Suni Williams, who launched aboard the Starliner spacecraft in June, will fly home with Hague and Gorbunov in February 2025.

With Starliner now scheduled to return on September 6th and Freedom not arriving until around September 24th, there will be an eighteen day period when Wilmore and Williams will have a limited and more risky lifeboat option on ISS. If an incident should occur that requires station evacuation there is room to squeeze them inside SpaceX’s Endeavour Dragon capsule presently docked there, but they will return without flight suits. Their Dragon flight suits will not arrive until September 24th, on the next Dragon. The suits they used on Starliner will not work on Dragon.

Starliner will return unmanned; crew will return in February 2025 on Dragon

Starliner docked to ISS
Starliner docked to ISS.

In a briefing today, NASA’s administrator Bill Nelson announced that Boeing’s Starliner capsule, launched in June on its first manned mission, will return unmanned and that the two astronauts it brought to ISS — Butch Wilmore and Suni Williams — will return in February 2025 as part of the crew of the next Dragon manned mission, scheduled to launch in late September.

Nelson made it a point to note that NASA’s past inactions to protect astronauts on two different shuttle missions, thus leading to their deaths, was a factor in this decision. The agency now decided safety must come first, and since Starliner’s return abilities still carry uncertainties that relate directly to safety, it decided to use a more reliable and tested Dragon capsule to return those astronauts back to Earth. During the entire briefing and Q&A session it became very clear that NASA is now paying very close attention to its engineers and their conclusions, rather than dismissing those conclusions because of other management concerns, as it did during those previous two shuttle failures.

Nelson also stated that NASA still wants to use Starliner as a second crew vehicle to ISS. He noted that he has spoken to Boeing’s new CEO, who apparently committed to getting Starliner fixed and operating. It remains undecided whether another test manned flight will be required of Boeing (at Boeing’s cost) before NASA certifies it as an operational vehicle. Whether any other customers will be willing to use the capsule remains unlikely until Boeing has flown a lot of Starliner NASA flights with no problems.

At this moment they are looking to bring Starliner back in early September, using a simplified undocking system to get the vehicle away from ISS quickly. The next Dragon mission will launch no earlier than September 24th carrying two astronauts and two empty flight suits that Wilmore and Williams use during their return.

Russia launches Progress cargo spacecraft to ISS

Russia tonight (August 15th in Russia) successfully launched a Progress freight to ISS, its Soyuz-2 rocket lifting off from the Baikonur spaceport in Kazakhstan.

Rendezvous and docking with ISS scheduled for August 17, 2024 in the early morning.

The leaders in the 2024 launch race:

80 SpaceX
33 China
10 Rocket Lab
9 Russia

American private enterprise still leads the rest of the world combined in successful launches 95 to 50, while SpaceX by itself still leads the entire world combined, including American companies, 80 to 65.

Axiom’s next commercial manned mission to ISS delayed until 2025

Axiom’s next commercial manned mission to ISS, dubbed Ax-4, which had been targeting an October 2024 launch date, has now been delayed until 2025 because of “required interagency approval processes.”

NASA’s only announcement describing the delay was a tweet on X, which stated the following:

The Ax-4 crew members are pending approval to fly to the orbiting lab by the Multilateral Crew Operations Panel.

Neither Axiom nor NASA provided further comment or explanation. The mission will fly three passengers from India, Poland, and Hungary and be commanded by Peggy Whitson, a former NASA astronaut who now fulfills that role for Axiom. Since the three passengers are all government astronauts, it is possible that the bureaucracies from all three nations, plus NASA and its ISS partners, are entangled in negotiations far more complex than necessary.

This situation highlights quite clearly why both billionairs Jared Isaacman and Chun Wang have signed on with SpaceX to flight orbital missions — avoiding a docking with ISS — that require no permissions from NASA. Wang for example announced his deal yesterday, for a flight that is targeting a launch before the end of the year. Though that schedule is tight and might not be met, it appears the mission will likely fly before the Axiom one, which has been planned now for quite awhile.

Archeology on ISS?

Archeologists have now published a paper outlining what they call the first archeology project in space, documenting the changes that have occurred at six different locations on the International Space Station during a 60 day period.

[The archeologists] had the astronauts use adhesive tape to define one-meter areas of the International Space Station and document them with daily photographs to study how the spaces were used over 60 days in 2022. The squares were placed in a handful of work and leisure locations on the space station, including the U.S. galley table, workstations, experimental EXPRESS racks and on the wall across from the latrine where astronauts kept their toiletries.

The team’s findings provide the first glimpse into how astronauts adapt to life and conduct research without gravity, how international cooperation plays out in the tight quarters, how they use their space for work and leisure while in orbit, and more. By cross-referencing the photos with astronaut activity reports, the researchers found that the area near the exercise equipment and latrine, while not designated for any particular purpose, had been used as storage for toiletries, resealable bags, and a rarely used computer. The equipment maintenance area was actually used for storage, with little maintenance carried out there. [emphasis mine]

This research has some value, but on the whole its substance I think is overrated. When you build a home, the rooms have generally accepted purposes (kitchen, bathroom, bedroom, office, living room) but with some of those rooms it is expected that the homeowners will bring their own needs and desires to the place and use them as they please. The study above demonstrates this perfectly with the highlighted sentence. Though one area was designed to be a repair workbench, the astronauts found it more convenient or necessary to all such work elsewhere, and repurposed the maintenance area more practically.

At the same time, neither a space station nor an interplanetary spaceship are like homes. Both are actually entire worlds packed into a small space, so a lot of thinking has to go into designing them. It is in this area this research has some value. We are still learning what “rooms” will generally be needed in such long term space vessels, and this study can provide some data for this purpose.

Even so, I remain skeptical. It will likely be much cheaper and faster to simply talk to the astronauts who have lived on ISS to get their imput on how the interior space of a future interplanetary spaceship or station should be designed. In fact, the best thing to do would be to hire astronauts to help with the design process. That’s what the Soviets did in designing Soyuz. Asking archeologists for this information is nice, but seems very distant from the real issue. And it creates work on the station that might be better used doing something else.

NASA has decided to consider bringing Starliner down unmanned

Starliner docked to ISS
Starliner docked to ISS.

It appears that upper management at NASA has decided to force the agency to consider bringing Starliner down unmanned and extending the ISS mission of the two Starliner astronauts to a nine month mission.

The situation is definitely complicated, and no change as yet as been made. The schedule of dockings to ISS has been reconfigured to make this option possible. It appears this is the present plan:

First, they need to upgrade the software on Starliner for an unmanned mission. Apparently the present software on board is not satisfactory for an unmanned docking, even though a different Starliner has already done an unmanned docking last year. For this mission, the software relied on the astronauts to take over manually should there be an issue during undocking. In the previous unmanned demo, the software would react and prevent a problem. For reasons that make no sense, the software on the manned mission did not have this capability. Reinstalling this software will give them the option to send the two astronauts down on Dragon and returning Starliner unmanned.

Second, the next Dragon manned mission has been delayed until late September to allow time for these software upgrades, as well as give NASA and Boeing more time to analyze the situation and decide if a manned return on Starliner is possible. If they decide to not use Starliner, the Dragon capsule would come up to ISS with only two astronauts, and the two Starliner astronauts would then join them on their six month mission, coming home in the spring. For the Starliner astronauts Butch Wilmore and Suni Williams this would mean their mission will now be 8-9 months long, far longer than the original one-two week mission.

As to why these options are now being considered, it appears to me that both Boeing and NASA engineers were willing to return the astronauts on Starliner, but have been ordered to consider these options by higher ups. It appears that the last hot-fire thruster tests on ISS left everyone with some uncertainties about the situation. Engineers are fairly certain that the reasons some thrusters did not fire as planned during docking was because teflon seals expanded because of heat to block fuel flow. The problem is that these seals showed no problem at all in the most recent test on ISS. That difference creates some uncertainty as to whether they have really identified the cause of the problem. Imagine having an intermittent problem your car mechanic cannot constently make happen.

Because the thrusters did work as intended, Boeing and NASA seemed ready to return Starliner manned. In the agency review last week it appears others at the top were less sanguine (including Bill Nelson, NASA’s administrator), and demanded these new options be considered. Based on this speculation, it is almost certain Starliner will come home empty.

Whether this will have significant consequences remains uncertain. During the press briefing today, NASA officials said the agency might still certify Starliner for operational manned missions even if the capsule comes home unmanned.

Next manned Dragon mission to ISS delayed until September 24, 2024

NASA tonight announced that the next manned Dragon mission to ISS has been delayed until September 24, 2024, a pushback of more than a month caused by the thruster issues on Boeing’s Starliner capsule presently docked to the station.

This adjustment allows more time for mission managers to finalize return planning for the agency’s Boeing Crew Flight Test currently docked to the orbiting laboratory. Starliner ground teams are taking their time to analyze the results of recent docked hot-fire testing, finalize flight rationale for the spacecraft’s integrated propulsion system, and confirm system reliability ahead of Starliner’s return to Earth. NASA and Boeing continue to evaluate the spacecraft’s readiness, and no decisions have been made regarding Starliner’s return.

Since both manned capsule use the same port, Starliner must undock before a Dragon can arrive.

The schedule change also eliminates scheduling conflicts with a Soyuz capsule bringing Russian astronauts to the station in mid-September, and will also allow the launch to switch launchpads so as to not conflict with the SpaceX launch of Europa Clipper, scheduled for October 10, 2024 (though that launch remains in doubt due to other problems with the spacecraft itself).

NASA will be holding a briefing on the status of Starliner at 12:30 pm (Eastern) on Wednesday, August 7, 2024.

NASA/Boeing push back final decision of Starliner return

Starliner docked to ISS
Starliner docked to ISS.

Someone at NASA getting cold feet? According to a NASA posting today, the review that was supposed to happen this week to determine a return date for Starliner and its two-astronaut crew has been postponed until next week as engineers continue analzying the results of the recent thruster hot fire tests, both on the ground and on ISS.

The wording of this posting is intriguing, to say the least:

Teams are taking their time to analyze the results of recent docked hot-fire testing, finalize flight rationale for the spacecraft’s integrated propulsion system, and confirm system reliability ahead of Starliner’s return to Earth from the International Space Station.

Forward work for the team also includes finalizing the spacecraft’s undocking procedures and operational mitigations that could be used in flight, if needed, to build further confidence in the system. Meanwhile, Starliner ground and mission support teams are continuing to prepare for undocking by participating in integrated simulations with space station operations teams.

Following the completion of Starliner’s return planning, which is expected to continue into next week, more information will be shared about the agency’s return readiness review preparations and subsequent media briefing. As always, astronaut safety remains the top priority for both NASA and Boeing. [emphasis mine]

Up until this posting, I have been confidently predicting the two astronauts would return on Starliner. Now I am not so sure. It seems the data from the hot fire tests, especially the most recent tests on the Starliner capsule docked to ISS, was not as encouraging or did not confirm the conclusions drawn from the previous ground-based tests, and have required further analysis. This might not in the end make a difference, but the wording of this NASA’s press release, including the highlighted emphasis on astronaut safety, suggests NASA is at least considering the idea of bringing the astronauts home on a Dragon capsule.

Boeing completes full series of static hot fire engine burns on Starliner while docked to ISS

Boeing announced today that engineers have successfully completed a full series of static hot fire engine burns testing all of Starliner’s attitude thrusters while still dockecd to ISS.

The one-pulse firings were designed to confirm the performance of each thruster. Aft-facing thrusters were fired for 1.2 seconds and all others for .40 seconds. Between each firing, the team reviewed real-time data and all thrusters performed at peak thrust rating values, ranging from 97-102%. The helium system also remained stable. Additionally, an RCS oxidizer isolation valve that was not fully seated previously, was cycled several times during today’s testing and is now operating normally.

This is the second time the spacecraft has been hot fired successfully while docked, an integrated operation the station and Starliner teams will also conduct during future long-duration missions.

This result is not a surprise, based on the information provided during the most recent briefing. It confirms the data obtained during previous hot fire tests both on a Starliner on the ground and the Starliner docked to ISS. Not only does it appear that Boeing has enough information to fix this problem so it does not occur again, it has proven unequivocally that these thrusters as well as the helium leaks inside the thruster systems pose no unusual risk for a return in the capsule.

NASA and Boeing have a planned review of these results this coming week, when we should expect them to name a return date, likely sometime in the first two weeks of August.

NASA/Boeing: Cause of Starliner thruster failure identified

According to NASA and Boeing officials, ground static fire engine tests have now identified the likely cause of the thruster failures on the Starliner capsule during its docking to ISS in early June, and puts them in a position next week to determine a return date for the capsule and its two astronauts.

It appears the problem is related to teflon seals in the thrusters, detected while engineers did a series of tests on the ground with another Starliner capsule. Based on this information, Boeing thinks it can fix the problem on future capsules, while also insuring there will be no problems returning the astronauts from ISS.

The thrusters in question are all attitude thrusters, where there is a lot of redundancy and the issue has been seen to be well controlled from the start. The larger thrusters used for the undocking and de-orbit burn have been tested as well, and have not shown any similar issues at all.

The ground tests have also identified the cause of the helium leaks within the capsule engine system. Boeing will use this data to fix later capsules as well. These leaks are not a concern for the return to Earth.

The plan now is to do in the next few days one more set of static fire tests with the capsule docked on ISS, doing short bursts with all the attitude thrusters to further confirm what has been learned on the ground. If that goes as expected, a final meeting next week will determine the return date for the capsule and crew.

Hungary/Axiom finalize deal to fly a passenger on its AX-4 commercial manned mission to ISS

Hungary and Axiom have finalized their agreement to fly 32-year-old mechanical engineer Tibor Kapu on Axiom’s AX-4 commercial manned mission to ISS, presently targeting an October 2024 launch date.

That flight will use a Dragon capsule and last 14 days. Kapu would be the second Hungarian to ever fly in space, following Bertalan Farkas’s eight day mission in 1980 in a Soyuz capsule during the Soviet era.

Hungary and Axiom had worked out an initial agreement in 2022, with the country to pay the company $100 million for the flight. At that time the flight was to last 30 days, not two weeks. It was also unclear if the mission would be free-flying or dock with ISS, or even whether it would fly on a Dragon or Starliner capsule. There is no word on how these changes have impacted the price.

Axiom hires British astronaut Tim Peake

Axiom has now added British astronaut Tim Peake to its staff, making him the fourth astronaut after Michael Lopez-Alegria, Peggy Whitson, and Koichi Wakata working for the commercial space station and space tourism company.

The decision appears to be in connection with Axiom’s agreement with the UK Space Agency to fly an all-British manned commercial mission in exchange for $19 million in government funding. NASA regulations require any commercial mission that docks with ISS to include as a company commander an experienced astronaut. By hiring Peake Axiom fulfills this requirement.

No date for this four-person two week mission to ISS has been announced. Nor have any other passengers been named. It is very possible this announcement today is a PR effort by Axiom to drum up interest from potential British customers because the earlier announcements have possibly failed to do so.

NASA suspends all U.S. spacewalks on ISS due to water leak

Because of a water leak that occurred in an umblical cord at the beginning of a spacewalk on June 24, 2024, NASA has now suspended all U.S. spacewalks on ISS as it investigates the cause.

Tracy Dyson, a NASA astronaut, had a brief spacesuit leak a month ago while still in the hatch of the International Space Station (ISS). She and Mike Barrett had just opened the door for a 6.5-hour spacewalk for maintenance activities, when showers of ice particles erupted from a spacesuit connection to the ISS. The spacewalk was suspended, but the astronauts were never in any danger, NASA has emphasized.

“That spacewalk ended early because of a water leak in the suit’s service and cooling umbilical; that’s the site that’s connected to ISS,” station program manager Dana Weigel, of NASA, told reporters in a teleconference Wednesday (July 17). (Astronaut spacesuits stay connected to ISS life support systems via that umbilical until just before they exit the hatch.) “We’re still taking a look at the cause of the water leak, and what we want to do to recover,” Weigel added. “We’ll go look for the next opportunity for where we want to do the spacewalk. It’s not time-critical or urgent, and so we’ll find the best, logical place to put it.”

At this moment NASA has still not identified the cause of the leak, though astronauts on ISS have been inspecting the umblical cord as well as the entire suit, disassembling components where possible.

What really needs to happen is the delivery of newly designed suits, something NASA has wanted done for about fifteen years. The agency spent most of that time making powerpoint presentations and spending a billion dollars, with no new suits produced. It is now hoping its spacesuit contract with Axiom will get it new spacesuits.

NASA and Boeing complete ground static fire tests of Starliner

According to a press announcement tonight from NASA, the agency and Boeing have now completed the static fire tests using a Starliner ground capsule to duplicate the engine burns required to bring the in-space capsule back to Earth, carrying its two astronauts.

Teams completed ground hot fire testing at White Sands and are working to evaluate the test data and inspect the test engine. The ongoing ground analysis is expected to continue throughout the week. Working with a reaction control system thruster built for a future Starliner spacecraft, ground teams fired the engine through similar inflight conditions the spacecraft experienced on the way to the space station. The ground tests also included stress-case firings, and replicated conditions Starliner’s thrusters will experience from undocking to deorbit burn, where the thrusters will fire to slow Starliner’s speed to bring it out of orbit for landing in the southwestern United States.

Engineers now need to complete a review of those tests, followed by a full review leading to a decision as to when the astronauts will return on Starliner. No dates have yet been set, but expect these reviews to be completed within two weeks, and that Starliner will likely be scheduled for return in early August, prior to the scheduled launch of the next Dragon manned mission in mid-August.

All this assumes the FAA will clear SpaceX to resume launches before then. SpaceX is apparently ready to resume this week, but we have no indication the FAA will go along.

Starliner return delayed until after ground thruster tests are completed and analyzed

Starliner docked to ISS
Starliner docked during the unmanned demo
flight in May 2022

According the NASA and Boeing officials yesterday, they are in the process of doing ground thruster tests to emulate the problems that occurred on the thrusters during docking procedures to ISS in early June, and will not decide on a return date for Starliner until after those tests are completed and analyzed, expected sometime in the next two weeks.

It appears some of the ground tests were delayed slightly due to the arrival of Hurricane Beryl in Texas.

It is very important to note that the astronauts are not “stranded” on the station, as a lot of news organizations are still claiming. The thrusters on Starliner that failed are part of the service module, which will not return to Earth when the astronauts come home on the the capsule. They therefore want to do as much research as possible beforehand in order to determine the cause of the failures in order to prevent them on future capsule flights. For example, the ground tests are first attempting to duplicate precisely what happened during docking, and will then do tests attempting to duplicate what will happen during de-orbit.

In the meantime, they appear to have no doubt that they can use Starliner for return, no matter what. At the moment only one thruster appears out-of-commission, and none of the thrusters that failed during docking are used for the de-orbit burn. They are only used for orientation, and the capsule has ample redundancy for this function sufficient for de-orbit.

In addition, it is a good thing for them to extend Starliner’s total flight time. I suspect even if everything had worked as planned they would have extended this mission as they have. This allows them to prove out the in-space operation of the capsule and service module. So far it appears that operation has been excellent, which is one reason they are willing to delay the return to do the ground tests.

Overall, my impression is that the situation is entirely under control, and in fact NASA is reasonably satisfied with the capsule’s operation in general. It appears that the agency will likely have no problem in flying future manned missions with Starliner, though it will want the thruster issue solved beforehand.

As for Boeing, these problems have stained its reputation further, and have likely made it much more difficult to sell future capsule flights to other customers. I would say however that after listening to the last few press briefings it seems to me that Boeing’s manned space division is now doing the proper due diligence it should have done before. For example, the thruster problems appear to be related to overheating during use, which is a very fixable issue.

These facts actually makes me more confident in the capsule, and future potential customers should do the same review themselves.

Centrifuge research on ISS suggests some artificial gravity can mitigate negative effects of weightlessness

Two of the three centrifuges on ISS

When I appeared on the Space Show last month I stated something about centrifuge research that was wrong. I had been under the false impression that no such research had yet been done on ISS, and our only data came from one experiment performed by the Soviets on one of their early space stations decades ago.

Charles Lurio, who writes the very respected Lurio Report newsletter on space matters, called me afterward to correct me, and then followed up by sending me a link to a paper describing research on ISS in the past few years using rats inside three different small centrifuges (two of which are shown in the picture to the right). For this information I thank him.

You can download the paper here [pdf]. The research is significant because it suggests that the medical problems of weightlessness can be solved by creating an artificial gravity far less the Earth’s 1g environment. From the paper’s abstract:
» Read more

NASA awards SpaceX $843 million contract to de-orbit ISS

NASA today announced that it has awarded SpaceX a $843 million contract to build a de-orbit spacecraft that can dock to ISS and fire its thrusters so that the station will be safely de-orbited when it is retired in 2030, burning up over the ocean.

While the company will develop the deorbit spacecraft, NASA will take ownership after development and operate it throughout its mission. Along with the space station, it is expected to destructively breakup as part of the re-entry process.

The announcement provided no other details. It is not clear whether the thrusters on a Dragon capsule would be sufficient for this task. Most likely not, which means SpaceX will have to develop something else to do the job. Maybe its bid proposed using a Starship for the task.

It is also not clear whether any modules on ISS will be salvaged for other uses before de-orbit. The modules that the commercial company Axiom plans to attach to ISS in the next year or so are supposed to undock to form its own independent space station sometime later this decade. Will Russia’s modules do the same? And will any other modules?

Breakup of defunct Russian satellite forces astronauts on ISS to retreat to lifeboat capsules

Because an old and defunct Russian Earth-observation satellite broke up into about 100 pieces as it began falling back to Earth on June 26, 2024, the astronauts on ISS spent an hour or so today sheltering in the three manned capsules (Endeavour, Starliner, and Soyuz) docked to ISS just in case one of those pieces hit the station.

Nothing hit the station, and the astronauts resumed their normal activities.

One wonders it this action was done simply out of normal caution, or if NASA officials did it to show their confidence in using Starliner as a lifeboat and thus help stem some of the bad publicity the agency is getting for the repeated delays in returning Starliner and its crew back to Earth. I don’t know the exact altitude in which that satellite broke up, but such things usually happen when a satellite dips below 100 miles, well below ISS’s present orbit. If so, there was absolutely no danger at all, and the retreat to the capsules was pure show.

Spacewalk on ISS canceled due to spacesuit issue

Two astronauts on ISS were forced today to abort their spacewalk soon after opening the hatch to go outside because a water issue in one suit.

This is the second time this spacewalk has been aborted. The first time, on June 13, 2024, was canceled due to an unspecified “spacesuit discomfort issue.”

This cancellation might cause a problem with the presently unscheduled return of Starliner, as its June 26, 2024 return was postponed to allow this spacewalk to take place without any schedule conflicts. Or it might simplify Starliner’s return, as the spacewalk will not happen due to spacesuit issues.

Note also that the American suits are old, and prone to these kinds of water leak issues. NASA started a project to replace them fifteen years ago, spent more than a billion on designs, getting nothing built, before abandoning its effort and awarding the project to two private companies.

Starliner return delayed again, until July

NASA tonight announced that it is once again delaying the undocking from ISS and the return to Earth of Boeing’s Starliner capsule, carrying two astronauts, with the return date a as-yet unspecified date in July.

The move off Wednesday, June 26, deconflicts Starliner’s undocking and landing from a series of planned International Space Station spacewalks while allowing mission teams time to review propulsion system data.

It seems to me that they have decided the more time Starliner spends in space right now, the more data they can gather about its flightworthiness in the future. Remember, the first manned Dragon demo mission stayed at ISS for more than two months.

Their approach however — announcing small delays over and over again — is extremely poor PR. It makes it seem as if the capsule’s various issues — thrusters, helium leaks, and valves — are a more serious than I think they are.

1 2 3 4 5 49