What to expect on the next few Starship/Superheavy test launches

Superheavy/Starship lifting off on March 14, 2024
Superheavy/Starship lifting off on March 14, 2024

As noted last week by Eric Berger after the third orbital test launch of SpaceX’s Superheavy/Starship rocket on March 14, 2024, this rocket is presently only a few short steps to becoming an operational expendable rocket that can put 100 to 150 metric tons into orbit for about the cost of a Falcon Heavy launch.

To completely achieve this status SpaceX will still have to accomplish several additional engineering goals during the next few test flights, beyond what it has been done so far. This is what I predict therefore for the next test flight, number four:

Superheavy

SpaceX will once again attempt to softly bring Superheavy down over the ocean in the Gulf of Mexico, hovering the stage vertically over the surface for a few seconds to demonstrate it could do the same once it eventually comes down next to the launch tower so that the chopsticks can grab it. To do this the company will have to figure out what went wrong on last week’s flight, when the stage began to tumble as it dropped below 100 kilometers altitude. It also appeared to be unable to fire its engines as planned.

An even more important achievement on this third flight however will be a third straight successful hot fire stage separation, sending Starship on its way to orbit as planned. If Superheavy can do this for the third time, it will prove without doubt that the rocket stage is now capable of doing its number one job, launching payloads. Reusability can follow later.

Starship
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Engineers report progress in restoring proper communications with Voyager-1

According to a NASA update yesterday, software engineers for the Voyager-1 spacecraft now beyond the edge of the solar system have managed to decipher the garbled data the spacecraft’s computers have been sending back to Earth since November 2023, and are in the process of analyzing that data with the hope of restoring full understandable communications.

The source of the issue appears to be with one of three onboard computers, the flight data subsystem (FDS), which is responsible for packaging the science and engineering data before it’s sent to Earth by the telemetry modulation unit.

On March 3, the Voyager mission team saw activity from one section of the FDS that differed from the rest of the computer’s unreadable data stream. The new signal was still not in the format used by Voyager 1 when the FDS is working properly, so the team wasn’t initially sure what to make of it. But an engineer with the agency’s Deep Space Network, which operates the radio antennas that communicate with both Voyagers and other spacecraft traveling to the Moon and beyond, was able to decode the new signal and found that it contains a readout of the entire FDS memory.

This new readable data was the result of a command sent two days before, suggesting that engineers are on the right track. Because Voyager-1 is so far away, 15 billion miles, it takes 22.5 hours for any command to be sent to the spacecraft, and another 22.5 hours for ground controllers to get a response. This long lag time has slowed the effort to fix the problem, but this new success suggests that a full recovery is possible.

That recovery is going to be relatively short-lived, no matter what. The nuclear-powered power sources for both Voyager spacecraft, flying since 1977, are expected to finally run out of power sometime in 2026, after almost a half century of operation. Moreover, the computers on both Voyagers are the longest continuously running computers in history.

The engineering achievement of both is astonishing.

ISS crew splashes down safely

SpaceX’s Endurance manned capsule yesterday safely splashed down in the Gulf of Mexico, bringing home a crew of four astronauts from ISS after completing a six month mission.

NASA astronaut Jasmin Moghbeli, ESA (European Space Agency) astronaut Andreas Mogensen, JAXA (Japan Aerospace Exploration Agency) astronaut Satoshi Furukawa, and Roscosmos cosmonaut Konstantin Borisov, returned to Earth splashing down at 5:47 a.m. EDT. Teams aboard SpaceX recovery vessels retrieved the spacecraft and its crew. After returning to shore, the crew will fly to NASA’s Johnson Space Center in Houston.

…Moghbeli, Mogensen, Furukawa, and Borisov traveled 84,434,094 miles during their mission, spent 197 days aboard the space station, and completed 3,184 orbits around Earth. The Crew-7 mission was the first spaceflight for Moghbeli and Borisov. Mogensen has logged 209 days in space over his two flights, and Furukawa has logged 366 days in space over his two flights.

This was the third flight of Endurance. As always, it is important to note that though the passengers were government employees from the U.S., Europe, Japan, and Russia, the entire splashdown crew and capsule were private employees of SpaceX. This was a private mission, purchased by those governments.

First manned Starliner mission slips to May

The first manned mission of Boeing’s Starliner capsule has now been delayed another few weeks, to early May, due to scheduling conflicts at ISS.

The delay was revealed as an aside in a NASA press release detailing the schedule of press briefings related to the mission. There appears to be no technical reasons for the delay. The quiet way NASA revealed it probably just indicates the agency’s embarrassment at Boeing’s overall problems with this spacecraft that have caused a four year delay in its first manned mission.

The flight will dock with ISS, last two weeks, and carry two astronauts, Butch Wilmore and Suni Williams. Its goal is to complete the final check out of Starliner prior to the initiation of operational missions. Once done, Boeing will not only begin to fly paid flights to ISS for NASA, it will be free to offer this capsule to others, including commercial tourists. Don’t expect customers to flock to buy seats, considering the many problems both Boeing and Starliner have had. Instead, it will likely take Boeing several years of NASA missions to reassure customers the spacecraft is reliable.

Sierra Space confirms its Tenacity spacecraft successfully completed vibration testing

Sierra Space yesterday confirmed that its first Dream Chaser reusable mini-shuttle Tenacity, being readied for a hoped-for April launch, successfully completed vibration testing last month.

Key accomplishments in this first critical phase of pre-flight testing included: the completion of Sine Vibration Testing (in all three axes or directions), a Separation Shock Test that simulates the separation of the Dream Chaser from Shooting Star and a test that involved deploying the spaceplane’s wings. These tests evaluated Dream Chaser’s performance under the stresses of launch, operation in orbit and ability to communicate with the International Space Station (ISS).

What I find revealing about the press release at the link is that it really adds nothing from a NASA press release from a month ago. Then NASA said that Tenacity was about to move to a vacuum chamber for environmental testing. According to this new press release, that move has still not occurred and the environmental test still must begin.

That engineers didn’t move Tenacity to environmental testing while they were reviewing the vibration test data suggests there was something in that test data that prevented it. It appears that unstated issue is resolved, but it caused a pause in testing.

As a result, it appears that an April launch is unlikely delayed by a month or more, assuming my attempt to read between the lines is correct.

Blue Origin is targeting a first unmanned landing of its manned lunar lander in 2025

Blue Origin's Blue Moon manned lunar lander
An early visualization of Blue Moon

According to one Blue Origin official, the company is now targeting its first unmanned landing of its manned lunar lander, Blue Moon, for sometime in 2025, far sooner than previously expected.

Jeff Bezos’ Blue Origin space venture is aiming to send an uncrewed lander to the surface of the moon in the next 12 to 16 months, according to the executive in charge of the development program. John Couluris, senior vice president for lunar permanence at Blue Origin, provided an update on the company’s moon lander program on CBS’ “60 Minutes” news program on Sunday. “We’re expecting to land on the moon between 12 and 16 months from today,” Couluris said. “I understand I’m saying that publicly, but that’s what our team is aiming towards.”

Blue Moon is shown in the graphic to the right. Though being built to provide NASA a second manned lander in addtion to SpaceX’s Starship, this first mission will simply bring cargo to the surface, as a test of the lander itself.

If Blue Origin can keep even somewhat close to this schedule, we will likely have two manned moon landers doing test flights at almost the same time.

A sidebar: Note the lander’s height, as well as the narrow footprint of its landing legs. New graphics of this lander from Blue Origin show the same high center of gravity with an even narrower footprint for the legs. One wonders why. Wouldn’t it make sense to have those legs deploy outward more?

This issue applies also to SpaceX’s Starship, which will also have a high center of gravity. When SpaceX’s rockets land on Earth (both Falcon 9 boosters and Starship), most of their fuel is gone so the bulk of the mass is near the bottom where the engines are, even though the boosters stand very high. On the Moon however these vehicles will be landing heavily loaded, with cargo and fuel. This raises a stability question that was illustrated sadly by the tipping over recently of Intuitive Machines Odysseus lander.

I am not an engineer, so I admit that my off the cuff analysis here is very questionable. Nonetheless, one wonders.

In the NASA budget now approved, Congress demonstrates once again its utter bankruptcy

Negotiators for both the House and Senate have now released a federal budget for the 2024 fiscal year that includes NASA’s budget, and in doing so clearly illustrates by that NASA budget how utterly incompetent, irresponsible, and useless this Congress continues to be.

First of all, this budget is for this fiscal year, that actually began six months ago in October 2023. That Congress can’t come up with a budget on time has not only become routine, those budgets continue to arrive later and later, or not at all.

The budget itself was an attempt to fix things, because it actually is a detailed budget made up of six appropriation bills that the House began developing last year, rather than a massive omnibus bill that no one had reviewed or read. The goal with each bill was to reduce actual spending across the board — as much as 28.8% — not simply slow the growth of that spending.

However, that effort this year has been a failure. The use of continuing resolutions to keep the government running at previously high levels for the first six months of this fiscal year has largely defeated that effort. Do not expect the budget to shrink in 2024 in any major manner at all.

The budget for NASA also gives us a good window into Congress’s bankruptcy.
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SpaceX successfully launches four NASA astronauts to ISS

SpaceX tonight successfully launched four NASA astronauts to ISS, its Falcon 9 lifting off from Cape Canaveral on the company’s eighth operational manned mission for NASA, and the thirteenth overall manned mission launched by SpaceX since May 2020.

The Dragon capsule, Endeavour, is flying its fifth manned flight. The first stage completed its first flight, landing back at Cape Canaveral. The crew is expected to dock with ISS on March 5, 2024. The crew is scheduled to fly a standard six month mission.

The leaders in the 2024 launch race:

20 SpaceX
10 China
3 Russia

American private enterprise now leads the entire world combined 23 to 19 in successful launches, while SpaceX now leads the rest of the world, excluding American companies 20 to 19.

NASA shuts down Goddard $2 billion demo refueling program

After more than a decade of work and more than $1 billion spent, NASA yesterday shut down a Goddard Space Flight Center program, dubbed On-orbit Servicing, Assembly, and Manufacturing 1 (OSAM-1), that would have attempted to refuel a defunct the Landsat-7 satellite.

This Space News article details the program’s long history:

OSAM-1 started about a decade ago as Restore-L, with the goal of launching as soon as 2020 to refuel Landsat 7. The mission was renamed OSAM-1 in 2020 with the addition of payloads to perform in-space assembly and manufacturing activities.

The mission, though, suffered significant cost overruns and delays. As of April 2022, the mission’s total cost, once projected to be between $626 million and $753 million, had grown to $2.05 billion and its launch delayed to December 2026. NASA’s Office of Inspector General (OIG), in an October 2023 report, concluded the project would likely suffer additional overruns, with an estimated cost at completion as high as $2.17 billion and a launch of between March and June 2027.

The program was originally conceived by Frank “Cepi” Cepollina, who had run the program in the 1980s to use the shuttle and standard parts on satellites to successfully repair the Solar Max satellite, and then headed the program at Goddard that ran all the repair missions to the Hubble Space Telescope. It was his correct contention that designing satellites and spacecraft with standard modular parts would not only allow for replacement and repair, it would reduce the cost of getting into space while increasing increasing profit margins.

The problem was that Cepi’s operation was a government program, divorced from cost controls and profit. Unlike the many private orbital tug companies that are now building and flying the same technology, developed quickly and for relatively little, the Goddard program experienced endless delays and cost overruns. In the end, private enterprise has overtaken the government, and made this program superfluous. Kudos to NASA’s management for making the hard decision to shut it down finally.

Final images from Odysseus, lying on its side

One of three pictures downloaded after landing
Click for original picture.

In a press conference yesterday, NASA and the private company Intuitive Machines released three pictures taken by the Odysseus lunar lander after it came down a bit too fast, skidded on the ground so that one leg broke, and then tilted over.

The first images from the lunar surface are now available and showcase the orientation of the lander along with a view of the South Pole region on the Moon. Intuitive Machines believes the two actions captured in one of their images enabled Odysseus to gently lean into the lunar surface, preserving the ability to return scientific data.

The best picture, reduced and annotated to post here, is to the right. The spacecraft is tilted about 30 degrees from the vertical. Another picture showed the broken leg on the lander’s other side. The “two actions” mentioned in the NASA quote above refer to the issues that caused the broken leg: the limited ground data the lander used to land, and its larger than expected lateral speed.

The spacecraft is expected to be shut down by today because of lack of power and the advent of the long lunar night. Company officials remain hopeful it will come back to life when the sun rises in several weeks.

Officials from both NASA and Intuitive Machines have correctly noted that this was an engineering test mission, so even these failures make it a success in that the company can use them to improve the next lander. Nonetheless, it would have been nice if things had worked better on this first flight, especially because the problem that led to all the breakdowns, the failure to turn the lander’s range finding system back on after installation on the rocket, was an incredibly stupid human error that should not have happened at all.

Inspector General: Mars Sample Return mission in big trouble

The present plan for Mars Sample Return

Though the audit published today [pdf] by NASA’s inspector general of the NASA/ESA Mars Sample Return mission partnership tries to couch its language positively, the conclusion one reaches by reading the report is that the project is a mess and will almost certainly not fly when scheduled in 2029, and might even get delayed so much that the Perseverance rover on Mars — an essential component of the mission plan — might no longer be operational at that time.

First the budget wildly out of control.

The trajectory of the MSR Program’s life-cycle cost estimate, which has grown from $2.5 to $3 billion in July 2020, to $6.2 billion at KDP-B in September 2022, to an unofficial estimate of $7.4 billion as of June 2023 raises questions about the affordability of the Program.

In addition, the audit noted that this is not the end, and that based on another independent review the budget could balloon to $8 to $11 billion before all is said and done. (I will predict that as presently designed, that budget will likely reach $15 billion.)
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ULA begins stacking Atlas-5 rocket for launching the first manned mission of Starliner

ULA has begun to assemble the Atlas-5 rocket that will hopefully launch Boeing’s Starliner capsule on its first manned mission to ISS, presently targeting a late April lift-off.

The rocket’s main stage was transferred from the nearby Advanced Spaceflight Operations Center to the integration facility Wednesday, Feb. 21, where it will await integration with the rocket’s upper Centaur stage and Starliner. The spacecraft will carry NASA astronauts Suni Williams and Butch Wilmore to the orbiting laboratory for a short stay of about one to two weeks before returning to a landing site in the southwest United States.

The late April date appears to be a slight delay from previous announcements.

Odysseus’ tip-over likely caused because it landed without good elevation data

It appears that the improvised switch to a NASA range finder instrument just before landing only partly worked during Odysseus’s landing attempt on the Moon, causing the spacecraft to hit the ground at too great a speed with too much laterial motion, resulting in the snapping of one leg and the lander tipping over.

Apparently, Odysseus could no longer process altitude data from the NASA instrument once it was within 15 kilometers of the surface. It had to rely on its optical cameras, a poor substitute.

By comparing imagery data frame by frame, the flight computer could determine how fast it was moving relative to the lunar surface. Knowing its initial velocity and altitude prior to initiating powered descent and using data from the inertial measurement unit (IMU) on board Odysseus, it could get a rough idea of altitude. But that only went so far. “So we’re coming down to our landing site with no altimeter,” Altemus said.

Unfortunately, as it neared the lunar surface, the lander believed it was about 100 meters higher relative to the Moon than it actually was. So instead of touching down with a vertical velocity of just 1 meter per second and no lateral movement, Odysseus was coming down three times faster and with a lateral speed of 2 meters per second.

Though the spacecraft landed upright, the high speed and sideways motion caused one leg to snap, and the spacecraft then fell over. In this sideways position Odysseus’ main solar panel could not get enough sunlight, forcing the mission to end prematurely.

A final press conference summing up the mission is scheduled for 2 pm (Eastern) today.

Was the mission a success? The failures and problems during touchdown illustrated engineering and management issues that must be addressed before the next flight. At the same time, the mission’s number one goal was to soft land on the Moon, and it did do so, even with those serious engineering problems.

More important, this flight’s first and foremost goal was an engineering test of that technology. In this sense that mission succeeded brilliantly, revealing those last technical issues.

NASA high altitude science balloon sets new endurance record

GUSTO's flight path
Click for continuous tracking of GUSTO’s flight path

NASA’s GUSTO high altitude science balloon has now set a new endurance record for the most days of flight of a NASA balloon, flying more than 57 days over the continent of Antarctica at the south pole.

The map to the right shows GUSTO’s entire journey. The blue line was its first phrase of travel, the green its second phase, and the red its present stage.

GUSTO was launched at 1:30 a.m. EST Dec. 31 from the Long Duration Balloon Camp near McMurdo Station, Antarctica. The balloon mission not only broke the flight record but continues its path circumnavigating the South Pole. The stadium-sized zero-pressure scientific balloon and observatory are currently reaching altitudes above 125,000 feet. “The health of the balloon and the stratospheric winds are both contributing to the success of the mission so far,” said Hamilton. “The balloon and balloon systems have been performing beautifully, and we’re seeing no degradation in the performance of the balloon. The winds in the stratosphere have been very favorable and have provided stable conditions for extended flight.”

The previous NASA record was a balloon that it flew in 2012. GUSTO itself is being used to map the Milky Way’s carbon, oxygen, and nitrogen that is found between the stars in gas clouds.

Odysseus is on its side, some antennas blocked

It appears the reason communications with Intuitive Machines’ Odysseus lunar lander has been so difficult since its landing yesterdary is that something caused it to fall over so that it is now lying on its side, blocking some of its antennas.

Intuitive Machines initially believed its six-footed lander, Odysseus, was upright after Thursday’s touchdown. But CEO Steve Altemus said Friday the craft “caught a foot in the surface,” falling onto its side and, quite possibly, leaning against a rock. He said it was coming in too fast and may have snapped a leg. “So far, we have quite a bit of operational capability even though we’re tipped over,” he told reporters.

But some antennas were pointed toward the surface, limiting flight controllers’ ability to get data down, Altemus said. The antennas were stationed high on the 14-foot (4.3-meter) lander to facilitate communications at the hilly, cratered and shadowed south polar region.

Its exact location also appears to be several miles from its intended landing site next to the crater Malapart A. Scientists who operate Lunar Reconnaissance Orbiter (LRO) hope orbital images this weekend will identify the spacecraft’s precise location.

The company also revealed that the reason its own laser guidance system would not function — requiring a quick software patch allowing the spacecraft to use a different NASA system — was because “a switch was not flipped before flight.”

Because of this switch in navigation equipment it was decided to cancel the release of the student-built camera probe dubbed Eaglecam that was supposed to be released when Odysseus was about 100 feet above the surface and take images of the landing. Instead, it is now hoped it can be released post landing and get far enough away to look back and capture photos of the lander.

All these problems however do not make this mission a failure. Like Japan’s SLIM lander, the primary goal of this mission was to demonstrate the technology for softlanding an unmanned spacecraft on the Moon. Intuitive Machines has succeeded in this goal. Though obviously some changes must be made to improve this engineering, the success with Odysseus strongly suggests the next mission later this year will do far better.

Vast to compete with Axiom for NASA’s limited slots for commercial manned missions to ISS

The private space station company Vast, the only one presently building its own space station without a NASA contract, has now announced that it intends to to compete with Axiom for the limited docking slots NASA has made available for commercial manned tourist missions to ISS.

During a panel discussion at the Federal Aviation Administration Commercial Space Transportation Conference Feb. 21, Max Haot, chief executive of Vast, said his company would bid on the fifth and sixth private astronaut missions, or PAMs, that NASA offers to companies seeking to flying commercial missions to the ISS. “From our point of view, it will make us a better space station builder, a better partner of NASA, and it will help us practice a lot of the disciplines we are building” for its future commercial stations, he said of Vast’s plan to bid on the missions.

Up until now, Axiom has had no competition for those limited docking opportunities, has flown two missions, with a third planned for this fall. All it needed to do is negotiate the rental fees with NASA for using ISS. Now NASA will need to open up bidding for those slots. Its job is not to play favorites, but to instead make its taxpayer-funded facilities available to as many private companies as possible. Whether it will do so is at present unclear.

Vast’s own space station, a single module to be launched on SpaceX’s Starship/Superheavy, dubbed Haven-1, is scheduled for launch next year according to Vast officials. If so (assuming SpaceX’s rocket is operational by then), Vast will be the first private space station in orbit, beating Axiom and the two consortiums building Orbital Reef and Starlab. And it will have done it without taxpayer money.

Live stream of landing of Odysseus on Moon

South Pole of Moon with landing sites

UPDATE: The engineering team has decided to delay the landing attempt by one lunar orbit, pushing it back to 6:24 pm (Eastern). The live stream begins well before then, so that NASA can get in a lot of blather and propaganda, so feel safe waiting to tune in until 6 pm (Eastern).
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Capitalism in space: I have embedded below the NASA live stream for the presently scheduled 5:30 pm (Eastern) landing on the Moon of Intuitive Machines Nova-C lunar lander dubbed Odysseus.

The green dot on the map to the right marks the planned landing site, about 190 miles from the Moon’s south pole. This will be the closest attempted landing so far to that pole, and if successful it will land on the rim of a crater, Malapart A, that is believed to have a permanently shadowed interior.

Odysseus however has no instruments capable of seeing into that interior. Its main mission is engineering, to test the landing technology of Intuitive Machines’ spacecraft. As part of this effort, it will release a small camera probe, dubbed EagleCam, when it is about 100 feet above the surface, which will to take images of that landing. [Update: That probe is unprecedented for another reason: It will be first student-built probe to land on another world, as it was designed and built by a team of students at Embry-Riddle Aeronautical University in Florida.]

If the landing is successful, Odysseus is designed to last until sunset on the Moon, about another two weeks. It carries a variety of NASA and commercial payloads, including a private small optical telescope. More important, it will allow the company to follow through with its manifest of future missions, including a second lunar landing later this year.
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Tomorrow’s landing of Intuitive Machine’s Odysseus lunar lander

South Pole of Moon with landing sites
Nova-C is Odysseus’s landing spot

NASA has now announced its planned live stream coverage of tomorrow’s landing attempt of Intuitive Machine’s Odysseus lunar lander near the south pole of the Moon.

Intuitive Machines is targeting no earlier than 5:49 p.m. EST Thursday, Feb. 22, to land their Odysseus lunar lander near Malapert A in the South Pole region of the Moon.

Live landing coverage will air on NASA+, NASA Television, the NASA app, and the agency’s website. NASA TV can be streamed on a variety of platforms, including social media. Coverage will include live streaming and blog updates beginning 4:15 p.m., as the landing milestones occur. Upon successful landing, Intuitive Machines and NASA will host a news conference to discuss the mission and science opportunities that lie ahead as the company begins lunar surface operations.

No live stream is of course active yet. When it goes live tomorrow afternoon I will embed the youtube broadcast here on Behind the Black.

If successful, Odysseus will be the first American landing on the Moon since the manned Apollo missions more than a half century ago. It will also mark the first successful lunar landing achieved by a privately-built spacecraft. Companies from Israel, Japan, and the U.S. have already tried and failed.

SpaceX successfully launches Intuitive Machines Odysseus lunar lander

South Pole of Moon with landing sites

SpaceX has successfully launched Intuitive Machines commercial Nova-C-class Odysseus lunar lander, its Falcon 9 rocket lifting off from Cape Canaveral at 1:05 am (Eastern) on February 15th.

This was the third launch in less than eleven hours today, and the second launch by SpaceX. The first stage successfully completed its 18th flight, landing back at Cape Canaveral.

The green dot on the map to the right shows the planned landing site for Odysseus, next to a crater with a permanently shadowed interior, though it will have no way to travel into it. This will also be the closest landing to the Moon’s south pole, and if all goes well, will take place eight days from today, where it will operate for about ten Earth days. You can find out more about the lander’s payloads and mission from the press kit [pdf].

It must be emphasized that like India’s Vikram lander and Pragyan rover, Japan’s SLIM lander, and Astrobotic’s Peregrine lander, Odysseus is mostly an engineering test to prove out the landing systems. If this spacecraft does any science on the lunar surface that will be a bonus.

The leaders in the 2024 launch race:

14 SpaceX
8 China
2 Iran
2 Russia

American private enterprise now leads the entire world combined 16 to 14 in successful launches, with SpaceX by itself is now tied the rest of the world combined (excluding American companies) 14 to 14.

JPL to lay off 8% of its work force plus 40 contractors

Claiming the uncertainty of its federal budget allocation due to Congress’s inability to pass a new budget, the Jet Propulsion Lab (JPL) earlier today announced it was laying off 8% of its work force, 530 employees, plus 40 contractors.

In a memo to JPL staff Feb. 6, [director Laurie] Leshin said that a lack of a final 2024 appropriations bill — NASA is operating on a CR [continuing resolution] that runs until March 8 — forced the layoffs after taking other measures such as a hiring freeze and reductions in MSR [Mars Sample Return] contracts and other spending, as well as the earlier contractor layoffs. “So in the absence of an appropriation, and as much as we wish we didn’t need to take this action, we must now move forward to protect against even deeper cuts later were we to wait,” she wrote.

Uncertainty about how the Mars Sample Return project should be designed and built had caused Congress to express doubts about the project, with the Senate suggesting major cuts. NASA responded by loudly pausing the project and suggesting its own cuts. JPL has now followed up with these layoffs. Both have I think done so as a lobbying tactic, and as expected in this game of budget lobbying these actions have caused many legislators to scream in horror: “We really didn’t mean it! We really don’t want to cut anything!”

Expect our bankrupt Congress to fold and provide NASA and JPL the blank check it wants to fly a Mars mission that will cost billions, be years late, and likely be beaten to Mars by SpaceX’s Starship (which could do the job for a tenth the cost).

Collins Aerospace tests its new spacesuit on the Zero Gravity airplane

On January 30, 2024 Collins Aerospace, one of two companies that NASA has contracted to design and build new spacesuits for its future missions, successfully tested its new spacesuit on the Zero Gravity airplane, where it was able to have a person use the suit in short but weightless conditions.

Collins is designing its suit in collaboration with ILC Dover and Oceaneering. Former NASA astronauts, John “Danny” Olivas and Dan Burbank, each donned the suit and performed a series of test objectives while onboard a Zero Gravity plane that’s able to perform parabolic maneuvers to simulate microgravity for short bursts. They were surrounded by several support personnel who were gathering data about the suit performance.

In total, they performed 40 parabolas during the flight. Collins said the primary goals included “evaluation of the suit’s pressure garment system fit and functionality, use of International Space Station tools and interfaces, and reviewed performance of the new Extravehicular Mobility Unit, or EMU, against the current design.”

The two spacesuit contracts (the second is with Axiom) are costing NASA about $335 million total to get the suits designed, built, and certified for use in spacewalks and ground operations on the Moon. Both companies appear on schedule to deliver those suits in less than three years.

Previously, NASA had tried to build new spacesuits on its own, and had spent a billion dollars over fourteen years while building nothing. The contrast in this story between the government and private enterprise should be clarifying to everyone.

Northrop Grumman writes off $100 million on its fixed-price Lunar Gateway contract

Northrop Grumman announced on January 25, 2024 that it has written off another $42 million on its fixed-price contract with NASA to build the main habitable module for its Lunar Gateway space station, bringing the total losses so far to $100 million.

The company blamed the latest charge primarily on “cost growth stemming from evolving Lunar Gateway architecture and mission requirements combined with macroeconomic challenges.” The company offered the same explanation when it reported the charge in the second quarter.

Northrop received a $935 million fixed-price contract from NASA in July 2021 to build the module, which is based on the company’s Cygnus cargo spacecraft. HALO will provide initial living accommodations on the Gateway and includes several docking ports for visiting Orion spacecraft and lunar landers as well as additional modules provided by international partners. It will launch together with the Maxar-built Power and Propulsion Element (PPE) on a Falcon Heavy.

In a fixed price contract NASA is not suppose to issue change orders. What must be happening is that either the company or NASA are recognizing there are some issues with the initial and then revised designs, forcing Northrop Grumman to issue its own change orders, delaying development and adding costs.

That the company is having problems however is a bit baffling. First, space station module design is not new. There is a history going back decades on how to do this. Second, Northrop is basing this module design on its already launched Cygnus freighters. Though unmanned, these freighters still have to be habitable after docking with ISS. It should not be so difficult to upgrade them.

Regardless, the company has now become hostile to bidding on any future fixed price contracts, or if it does, it will bid much higher (a decision that caused it to lose in another recent bidding contest). Hopefully this decision on fixed price contracts, similar to Boeing’s own decision, will not cause NASA to abandon such contracts. Just because these big, old-space companies can’t work efficiently doesn’t mean others can’t. Fixed-price is how every business in the real world must function. For most NASA projects such a deal is realistic. If these old companies can’t function practically let new companies bid instead. This will be better for NASA and the entire American space industry.

Ingenuity’s mission on Mars is over

Ingenuity takes off!
Ingenuity takes off on its first flight, April 19, 2021.
For full images go here and here.

NASA today announced that Ingenuity’s mission on Mars has now ended due to damage sustained to one of its propellers during its 72nd flight.

While the helicopter remains upright and in communication with ground controllers, imagery of its Jan. 18 flight sent to Earth this week indicates one or more of its rotor blades sustained damage during landing, and it is no longer capable of flight.

Ingenuity’s engineering mission was designed initially to simply prove that air-powered flight in Mars’ thin atmosphere was possible by a test program of four flights over 30 days. It worked so well that it just kept going and going. During its almost three years of operation on Mars, the helicopter completed 72 flights, for a total air time of about 128 minuntes. It flew a total of about eleven miles, reaching a maximum speed of over 22 miles per hour and a top altitude of about 79 feet. On its 69th flight it traveled a record 2,315 feet, almost a half mile.

All future Mars missions have been changed forever by the success of Ingenuity and its designers and engineers. For example, there are already hints of a helicopter mission to Mars’ giant canyon Valles Marineris. In addition, NASA redesigned its Mars Sample Return Mission to include helicopters based on what it learned from Ingenuity.

More important, Ingenuity suggests that when settlers finally colonize the red planet, it is very possible that air travel will start out more important than ground transport. In fact, long distance roads might never be built, for any number of reasons, because air travel will be available from the beginning.

Starliner launch in mid-April continues on target

In an update today from NASA, it appears the first manned flight of Boeing’s manned Starliner capsule remains on target for a mid-April launch on a ULA Atlas-5 rocket.

Engineers continue to analyze the data from the recent parachute drop test that appeared to prove out the redesign of the capsule’s parachutes. Also, the work to replace or mitigate the flammable tape in the capsule has been completed.

Boeing completed removal of P213 tape that may have posed a flammability risk in certain environmental conditions. Boeing removed more than 17 pounds, or roughly 4,300 feet, of the material from the Starliner crew module. For areas in which removal of the tape carried an increased risk to Starliner hardware, Boeing applied tested remediation techniques such as overwrapping the P213 tape with another non-flammable, chafe-resistant tape, and installing fire breaks on wire harnesses.

No explanation as yet has been released as to how it was even possible for Boeing to have used this tape, considering it has been common practice since the Apollo 1 fire in 1967 to avoid the use of flammable materials in spacecraft. Nor has any explanation been issued on how the weak link in the main parachute connection to the capsule was not discovered until only weeks before the manned flight, last summer.

Nonetheless, both issues appear solved. After years of delays and innumerable problems, Boeing might finally be ready to fly Starliner with passengers. It desperately needs this flight to be successful, especially considering the company’s other ongoing problems with its 737 airplane. It also will not receive the rest of its contract payments from NASA until this flight is a success, and the delays and problems have cost the company more than $1.5 billion. The contract was fixed price, so Boeing has had to pay for all the additional costs from its own pocket.

Astrobotic’s Peregrine burns up in Earth’s atmosphere

At about 3:50 pm (Eastern) yesterday, the lunar lander Peregrine, built by the private company Astrobotic, hit the Earth’s atmosphere above the South Pacific and burned up, according to an update from the company.

The mission is over, having failed to reach the Moon due to a ruptured propellant tank caused by a leak in an interior helium tank.

The company was successful in regaining control over the mission after the leak, activating all payloads and getting data back from them, including images and even a short movie. It was also able to communicate with it from lunar distances. It failed however in testing its landing capabilities, its primary mission.

Next manned mission to ISS to launch tomorrow

The next manned mission to ISS, a private mission by the company Axiom carrying three European astronauts and commanded by an Axiom astronaut, is presently scheduled to launch tomorrow, January 18, 2024, at 4:49 pm (Eastern).

This is a private mission by Axiom, launched on SpaceX’s Falcon 9 and flying the astronauts in its Freedom Dragon manned capsule. This will be Freedom’s third flight to ISS. The launch was originally scheduled for today, but SpaceX scrubbed the mission today in order to give it “additional time allows teams to complete pre-launch checkouts and data analysis on the vehicle.” It appears during normal prelaunch checkouts engineers found the joints between the upper stage and the capsule were not tightened the proper amount. The company decided to replace the joints, which caused this one day delay.

The crew will spend up to fourteen days at ISS.

I have embedded a live stream of the launch below.
» Read more

Boeing completes Starliner parachute drop test

Boeing on January 9, 2023 successfully completed a parachute drop test of its Starliner capsule, testing whether the redesigned connection between the chutes and the capsule was now meeting proper safety specifications.

The drop test, which used a Starliner parachute system attached to a dart-shaped sled the same weight as a Starliner, was performed to confirm the functioning of a redesigned and strengthened soft link joint that is part of the network of lines connecting the parachutes to the spacecraft. The test also validated a change to strengthen one textile joint in the parachute, increasing overall parachute robustness. As with other capsules, Starliner relies on parachutes to land safely when it returns to Earth.

Engineers are still analyzing the results, though the parachutes worked as planned. The first manned mission of Boeing’s commercial capsule is now scheduled for April 2024, only four years late as well as four years after SpaceX accomplished the same thing. It still remains staggering that the company did not find out about that soft link joint when it was designing the capsule, instead of only months before the first manned mission last year. It is not as if the use of parachutes to land capsules is cutting edge technology.

Peregrine only has hours left, its fuel leaking away

According to a number of recent updates by Astrobotic, its Peregrine lunar lander only only a few more hours of life left, its fuel leaking away due to the failure of a valve to close inside its oxygen tank.

Astrobotic’s current hypothesis about the Peregrine spacecraft’s propulsion anomaly is that a valve between the helium pressurant and the oxidizer failed to reseal after actuation during initialization. This led to a rush of high pressure helium that spiked the pressure in the oxidizer tank beyond its operating limit and subsequently ruptured the tank.

The company also noted that the Vulcan rocket did no harm to the spacecraft during launch, placing it in the correct orbit. The tank rupture however means it will not land on the Moon, and in fact is likely not going to escape Earth orbit. Sometime in the next day or so the spacecraft will run out of fuel, and at that point it will be fly out of control, its batteries draining because the solar panels will no longer point to the Sun.

How this failure will impact Astrobotic’s next and larger lander, Griffin, remains unknown. It is presently scheduled to land on the Moon in November 2024.

SpaceX: Ready to launch Starship/Superheavy by end of January but it won’t

Surprise! During the NASA press update yesterday making official the new delays in its entire Artemis lunar program, a SpaceX official revealed that the company will be ready to launch the third orbital test flight of its Starship/Superheavy rocket by end of January, but it also does not expect to get a launch approval from the FAA for at least another month.

Speaking during the press conference, SpaceX Vice President of Customer Operations & Integration Jensen said Starship hopes to be ready to test Starship once more by the end of January and to receive the necessary license from federal authorities to do so by the end of February.

During the conference Jensen made it repeatedly clear that it will require numerous further launch tests to get ready ready for its lunar landing mission for NASA — about ten — and that the company hopes to have this task completed by 2025 so that the agency’s new delayed schedule can go forward as now planned.

Yet how will SpaceX do this if the FAA is going to delay each launch because of red-tape by at least one month? SpaceX might be confident the FAA will give the okay for a launch in late February, but no one should be sanguine about this belief. Bureaucrats when required to dot every “i” and cross every “t”, as it appears the Biden administration is demanding, can be infuriatingly slow in doing so, even if they wish to hurry.

This news confirms my prediction from November that the launch will happen in the February to April time frame. It also leaves me entirely confident that my refined December prediction of a launch no earlier than March will be right.

SpaceX wants to do about six test launches per year. I don’t know how it can do so with the FAA holding it back.

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