Why Orion’s heat shield problems give Jared Isaacman the perfect justification to cancel all of SLS/Orion

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

In yesterday’s press conference announcing new delays in NASA’s next two SLS/Orion Artemis missions to the Moon, agency officials were remarkably terse in providing details on why large chunks of Orion’s heat shield material broke off during its return to Earth in 2022 during the first Artemis mission. That damage, shown to the right, is one of the main reasons for the newly announced launch delays.

All they really said was that the damage was caused during re-entry, the atmosphere causing more stress than expected on the heat shield.

Today NASA finally released a more detailed explanation.

Engineers determined as Orion was returning from its uncrewed mission around the Moon, gases generated inside the heat shield’s ablative outer material called Avcoat were not able to vent and dissipate as expected. This allowed pressure to build up and cracking to occur, causing some charred material to break off in several locations.

…During Artemis I, engineers used the skip guidance entry technique to return Orion to Earth. … Using this maneuver, Orion dipped into the upper part of Earth’s atmosphere and used atmospheric drag to slow down. Orion then used the aerodynamic lift of the capsule to skip back out of the atmosphere, then reenter for final descent under parachutes to splashdown.

[Ground testing during the investigation showed] that during the period between dips into the atmosphere, heating rates decreased, and thermal energy accumulated inside the heat shield’s Avcoat material. This led to the accumulation of gases that are part of the expected ablation process. Because the Avcoat did not have “permeability,” internal pressure built up, and led to cracking and uneven shedding of the outer layer.

In other words, instead of ablating off in small layers, the gas build-up caused the Avcoat to break off in large chunks, with the breakage tending to occur at the seams between sections of the heat shield.
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Next two Artemis missions delayed again, with the future of SLS/Orion hanging by a thread

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

In a press conference today, NASA officials admitted that their present schedule for the next two Artemis missions will not be possible, and have delayed the next mission (sending four astronauts around the Moon) from the end of 2025 to April 2026, and the next mission (landing astronauts on the Moon) to a year later.

It must be noted that when first proposed by George Bush Jr in 2004, he targeted 2015 for this manned landing. Should the present schedule take place as planned, that landing will now occur more a dozen years late, and almost a quarter century after it was proposed. We could have fought World War II six times over during that time.

Several technical details revealed during the conference:

  • It appears a redesign of Orion’s heat shield will take place, but not until the lunar landing mission. For Artemis-2 (the next flight), engineers have determined they can make the shield work safely by changing the re-entry path. They have also determined that the design itself is still insufficient, and will require redesign before Artemis-3.
  • Though Orion’s life support system will still be flown for the first time on Artemis-2, the first to carry humans, they have been doing extensive ground testing and have resolved a number of issues. They are thus confident that it will be safe to fly with people on its first flight.
  • Though SLS’s two solid-fueled strap-on boosters will be stacked for more than one year when Artemis-2 launches in April 2026, they are confident based on data from Artemis-1 that both will still be safe to use.

The political ramifications that lurked behind everything however are more significant.
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Trump picks billionaire and private astronaut Jared Isaacman to run NASA

Jared Isaacman
Jared Isaacman

Capitalism in space: In a decision that is certain to send shock waves throughout NASA and the established aerospace industry, President-elect Donald Trump today announced that he has chosen billionaire and private astronaut Jared Isaacman to be his nominee for NASA administrator.

Isaacman quickly accepted the nomination.

Besides being a jet pilot with extensive experience in the aerospace industry, Isaacman has also commanded two space missions, financed out of his own pocket. Both missions used SpaceX’s Falcon 9 rocket and Resilience capsule. Both also pointedly avoided any involvement with NASA, spending several days in free Earth orbit instead of docking with ISS. The second mission achieved several major engineering milestones, testing the first privately built spacesuit during a spacewalk while also flying farthest from Earth since the 1970s Apollo missions.

These flights were part of Isaacman’s own long term space program, dubbed Polaris, with two more missions already in planning stages. The first would be another Dragon orbital mission in which Isaacman had tried to get NASA to shape as a Hubble repair mission. NASA declined. The second is intended as a manned mission around the Moon using SpaceX’s Starship.

That program will now likely get folded into NASA’s Artemis program, which we can all expect Isaacman to force major changes. For one thing, this is another blow to the future of SLS and Orion. As a very successful businessman Isaacman will look with great skepticism at this boondoggle.

For another, Isaacman’s markedly different experiences working with SpaceX versus NASA will likely encourage major bureaucratic changes at the space agency. It is almost certain that Isaacman’s manned flights avoided ISS in order to avoid its Byzantine red tape, that would have likely also blocked use of SpaceX’s spacesuit on a private spacewalk. NASA’s decision to reject Isaacman’s proposal to do a simple but very necessary Hubble repair mission will also likely influence his management of the agency. Isaacman is going to force NASA to depend on the private sector more. He is also likely to reduce the agency’s risk adverse mentality that while often reasonable is many times very counter-productive.

Unlike many of Trump’s other radical nominees, I would be very surprised if Isaacman is not confirmed quickly and with little opposition.

Whether Isaacman will still fly his two remaining private Polaris manned missions is at this moment unknown. Practically it would make sense to cancel them, since he will have much bigger fish to fry at NASA. Emotionally and politically however it would be truly spectacular to have NASA’s administrator fly in space, on a mission using no taxpayer funds. That more than anything would demonstrate the ability of freedom and private enterprise to get things done.

NASA: forcing it to fly VIPER would cause it to cancel funding to 1 to 4 other commercial lunar landers

VIPER's planned route on the Moon
VIPER’s now canceled planned route at the Moon’s south pole

According to a response by NASA to a House committee and obtained by Space News, if Congress forces the agency to fly its canceled VIPER moon rover NASA would have to cancel funding to one to four other commercial lunar landers being built by private companies as part of NASA’s CLPS program.

In one scenario, NASA assumed VIPER would launch on Astrobotic’s Griffin lander as previously planned in September 2025. The agency estimated it would need to spend $104 million to prepare VIPER itself, $20 million of which had already been allocated for activities in fiscal year 2024, along with $20 million in “additional risk mitigation activities” for Griffin. “NASA estimated that these additional funding requirements would lead to cancellation of one CLPS delivery and delay of another delivery by a year,” it stated.

A second scenario anticipated a one-year slip in VIPER’s launch to September 2026. NASA projected an additional $50 million in costs for VIPER and $40 million for Griffin. That would have resulted in two canceled CLPS task orders and a one-year delay to two others.

NASA also revealed it considered “alternative delivery means” for VIPER other than Griffin. NASA did not disclose details about those alternatives, calling them “highly proprietary” but which would have delayed the launch of VIPER beyond 2026 “and would still include significant uncertainty about the reliability of delivery success.” NASA projected total costs of $350 million to $550 million with this scenario, resulting in the cancellation of four CLPS task orders and delaying three to four more by two years.

NASA preferred option is for a private company to take over VIPER. At the moment the agency is reviewing eleven proposals put forth by such companies that has “enough spaceflight experience and technical abilities to conduct the VIPER mission.”

Congress has gotten involved because the science community has lobbied hard to save it. The project itself has been a problem for NASA since its first iteration as Resource Prospector, when NASA would have built both the rover and lander. It has consistently gone over budget and behind schedule, even after NASA gave the lander portion to a private company, Astrobotic. At present the rover is 3X over budget with more overages expected, which is why NASA cancelled it.

SpaceX wins launch contract for Dragonfly mission to Titan

NASA yesterday announced that it has awarded the launch contract for sending its Dragonfly mission to Titan to SpaceX’s Falcon Heavy rocket.

The firm-fixed-price contract has a value of approximately $256.6 million, which includes launch services and other mission related costs. The Dragonfly mission currently has a targeted launch period from July 5, 2028, to July 25, 2028, on a SpaceX Falcon Heavy rocket from Launch Complex 39A at NASA’s Kennedy Space Center in Florida.

Dragonfly is a truly cutting edge mission. Though we have relatively limited information about Titan’s atmosphere and the environment on its surface, it will attempt to fly there like a helicopter, landing and taking off multiple times.

And though there are certainly additional costs required for such a mission, that quarter-billion dollar contract price probably triples what it normally costs SpaceX for a Falcon Heavy mission. Even if it requires the expending of all three first stages, the company is almost certainly getting a big windfall from this deal.

Unloading of new Progress docked to ISS delayed due to “toxic smell”

The unloading of cargo from the new Progress freighter that docked to ISS on November 23, 2024 halted immediately after hatch opening because of a “toxic smell” detected by the Russian astronauts.

The crew then proceeded with air leak checks in the docking port, but after opening the hatch between Poisk and Progress, it had to be closed immediately due to toxic smell and possible contamination hazard in the form of droplets, according to communications between the US mission control in Houston and the ISS crew in late hours Moscow Time on November 23.

Various systems aboard the ISS were activated to scrub the station’s atmosphere from possible contamination, while the hatch of the Poisk module leading into the pressurized cargo compartment of the Progress M-29 spacecraft remained closed. In particular, the Trace Contaminant Control Sub-assembly, TCCS, was turned on aboard the US Segment. The Russian crew was also reported donning protective equipment and activating an extra air-scrubbing system aboard the Russian Segment, which operated up to a half an hour.

By the end of today mission controllers from both Russian and the U.S. declared the air cleared and normal, and have begun unloading operations.

The cause remains unexplained.

NASA once again gambling on the lives of its astronauts for political reasons

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

NASA this week began the stacking one of the two strap-on solid-fueled boosters that will help power SLS on the Artemis-3 mission, still officially scheduled for September 2025 and aiming to send four astronauts around the Moon.

A NASA spokesperson told Ars it should take around four months to fully stack the SLS rocket for Artemis II. First, teams will stack the two solid-fueled boosters piece by piece, then place the core stage in between the boosters. Then, technicians will install a cone-shaped adapter on top of the core stage and finally hoist the interim cryogenic propulsion stage, or upper stage, to complete the assembly.

At that point the rocket will be ready for the integration of the manned Orion capsule on top.

The article at the link sees this stacking as a good sign that NASA’s has solved the Orion capsule’s heat shield issue that occurred during the unmanned return from the Moon on the second Artemis mission. The image to the right shows that heat shield afterward, with large chunks missing. Though it landed safely, the damage was much much worse than expected. At the moment NASA officials have said it has found the root cause, but those officials also refuse to say what that root cause is, nor how the agency or Orion’s contractor Lockheed Martin has fixed it.
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NASA to award SpaceX and Blue Origin contracts to deliver cargo to the Moon

Capitalism in space: NASA yesterday announced that is planning to award both SpaceX and Blue Origin contracts to use their manned lunar landers as cargo freighters to deliver supplies to its planned lunar base.

NASA expects to assign demonstration missions to current human landing system providers, SpaceX and Blue Origin, to mature designs of their large cargo landers following successful design certification reviews. The assignment of these missions builds on the 2023 request by NASA for the two companies to develop cargo versions of their crewed human landing systems, now in development for Artemis III, Artemis IV, and Artemis V.

…NASA plans for at least two delivery missions with large cargo. The agency intends for SpaceX’s Starship cargo lander to deliver a pressurized rover, currently in development by JAXA (Japan Aerospace Exploration Agency), to the lunar surface no earlier than fiscal year 2032 in support of Artemis VII and later missions. The agency expects Blue Origin to deliver a lunar surface habitat no earlier than fiscal year 2033.

The contracts however have not been issued. This is merely an announcement of NASA’s intent to do so, which suggests to me that NASA management has already recognized that the entire Artemis program is facing a major restructuring and wants to indicate it will support such a change. That does not mean these contracts won’t be issued — both rely on the privately owned rockets of both companies — but that NASA now realizes that its manned program — which now relies on SLS/Orion — will likely to be changed significantly, likely by the elimination of SLS/Orion and its replacement by private rockets and private manned spacecraft.

Because of this looming restructuring, NASA management probably intended this press announcement — which really announces little that is new — as a signal of its support for such a change, because the announcement focuses on these private companies rather than NASA’s government-built rocket.

NASA’s annual audit is not only not as great as NASA claims, it illustrates how the poison of DEI permeates the agency

Not all is well at NASA
Not everything is as great as NASA claims

Yesterday NASA issued a press release proudly announcing that its annual independent audit of NASA’s finances concluded “for the 14th consecutive year … an unmodified, or ‘clean,’ opinion [of] its fiscal year 2024 financial statements.”

The rating is the best possible audit opinion, certifying that NASA’s financial statements conform with Generally Accepted Accounting Principles for federal agencies and accurately present the agency’s financial position. The audit opinion reaffirms the agency’s commitment to transparency in the use of American taxpayers’ dollars.

In reading the actual financial statements and auditor’s report (available here [pdf]), I found however that all is not “clean”, as NASA claims. Two issues of concern — one financial and the other political — are well buried in the report and should be quickly dealt with by the upcoming Trump administration.

Sloppy bookkeeping

First, the independent auditor, Ernst & Young, found that NASA’s internal control system designed to track spending was not quite up to par. From pages 90-91 of the report:
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NASA begins search for new headquarters building

NASA yesterday announced that — because its present lease expires in August 2028 — it is seeking proposals for a new headquarters building in the Washington, DC region.

NASA is asking for responses from members of the development community, local and state jurisdictions, academia, other federal agencies, commercial aerospace partners, and other interested parties to help inform its decision.

Needs for a new headquarters includes approximately 375,000 to 525,000 square feet of office space to house NASA’s workforce. The desired location is within walking distance to a Washington Metropolitan Area Transit Authority station. In addition, the new location also needs parking options, as well as convenient access to food establishments.

It seems to me that this is an ideal opportunity to reduce the size of NASA’s management structure. Since the agency has largely accepted the idea of capitalism in space, whereby it builds almost nothing but instead gets what it needs in the private sector, much of its large overhead and staffing that presently exists and was created when NASA attempted to do it all is now unneeded and is actually redundant. Rather than replace and expand NASA’s present headquarters, which appears to be the agency’s goal, the Trump administration should shrink its size, significantly.

Not only would the taxpayer save money, NASA would be further forced to use the private sector for its needs, thus fueling the growth of that aerospace industry. And for those laid off, they will likely have no trouble getting jobs in this new energized private sector.

All in all, such a reduction would be a win-win, for everyone.

NASA reveals that it and Russia disagree about the danger posed by the airleak on ISS

Figure 3 from IG report
Figure 3 from September Inspector General report, annotated by me to show Zvezda location.

In a public session yesterday by a NASA commission focused on accessing the safety condition of ISS, officials revealed that the commission and Russia disagree about the root causes behind the airleak and cracks in the docking section of the Zvezda module on the Russian half of ISS, as well as the risk of a catastrophic failure. According to the commission’s head, former astronaut Bob Cabana.

The Russian position is that the most probable cause of the PrK cracks is high cyclic fatigue caused by micro vibrations. NASA believes the PrK cracks are likely multi-causal including pressure and mechanical stress, residual stress, material properties and environmental exposures.

The Russians believe that continued operations are safe, but they can’t prove that to our satisfaction. The U.S. believes that it’s not safe, but we can’t prove that to Russian satisfaction that that’s the case. So while the Russian team continues to search for and seal the leaks, it does not believe catastrophic disintegration of the PrK is realistic and NASA has expressed concerns about structural integrity of the PrK and the possibility of a catastrophic failure.

Because of this disagreement American astronauts now close the hatch between the Russian and American halves of ISS whenever a docking to Zvezda is taking place, and apparently keep that hatch closed until unloading of the docked spacecraft is complete. The Russians in turn only open the hatch to the docking section of Zvezda when they need to load or unload material into the freighter docked there, and coordinate with American astronauts whenever they do so.

Engineers from the two nations continue to discuss the issue, and hope to result their disagreement and come up with a joint plan.

Ultimately, this issue indicates the certain end of ISS in the near future, and adds ugency to the need to get some of those commercial space stations operating in orbit.

JPL to layoff 5% of its workforce, the third major layoff this year

JPL in California announced today a layoff of 325 workers, about 5% of its workforce, the third major layoff imposed this year.

The JPL press release indicates the layoffs are because of NASA budget cutbacks, but does not provide any specificity. The cause centers mostly around NASA’s decision to pause its Mars Sample Return project, which JPL was leading. From this report:

This is the third round of layoffs at JPL this year, a reduction spurred primarily by major budgetary cuts to the Mars Sample Return mission, which is managed by JPL. NASA directed $310 million this year to the effort to bring Mars rocks back to Earth, a steep drop from the $822.3 million it spent on the program the previous year.

In January, 100 on-site contractors at JPL were let go after NASA instructed the lab to reduce spending in anticipation of a much tighter budget. In February, the lab laid off 530 employees — approximately 8% of its workforce — and another 40 contractors.

It increasingly appears that JPL’s place in the redesigned mission could be significantly reduced.

The press release also makes it sound like these cutbacks are the end of the world. As JPL has mostly functioned for decades as a private institution attached to NASA almost like a government agency, no one there ever expects to get laid off. In the real world however layoffs such as this happen all the time, especially when a company fails to deliver. JPL in recent years has had budget and management problems, epitomized by the problems now seen with that sample return mission, so it should not be surprised by these cutbacks from NASA.

Sierra Space announces plans to build a second Dream Chaser cargo spaceplane

With the first launch of Sierra Space’s first Dream Chaser reusable unmanned cargo mini-shuttle, Tenacity, now scheduled for May 2025, the company has announced that it is beginning work on a second cargo spaceplane, dubbed Reverence, along with a mission control center to operate its fleet in orbit.

Sierra Space spokesperson Alex Walker shared the new May 2025 estimate and said work on Reverence, also known as DC-102, will resume once the team returns to Colorado — but declined to clarify when that would happen. At that point, Walker said, it will likely be another 18 months before the second spaceplane is complete. In addition to the fleet of cargo-carrying craft, Sierra Space is also working on a crewed variant of the vessel, labeled the DC-200 series, and a national security DC-300 variant.

Company officials say each mini-shuttle is good for 15 flights, so having both vehicles gives the company a total of 30 flights to sell to various space station and orbital customers.

Selling to others outside NASA may be necessary, because Tenacity is four-plus years behind schedule. By the time it begins flying ISS will already be approaching retirement in only a few short years.

The company intends these new Dream Chaser projects to work in tandem with its LIFE inflatable modules, which are presently being developed as part of the Blue Origin-led Orbital Reef space station. And while much of work on the rest of that station appears moribund, it appears that Sierra is developing everything needed for its own space station. We should therefore not be surprised if Sierra decides to bid on NASA’s next space station funding round independent entirely of the Orbital Reef partnership.

It certainly is assembling all the pieces needed for a station, without any help from Blue Origin.

NASA denies press reports that Sunita Williams on ISS has health issues

After the Daily Mail in the UK reported that it appeared that Sunita Williams on ISS appeared “gaunt” in recent pictures and might have health issues due to her unexpectedly long stay in space, NASA today issued a denial, stating unequivocally that she “is in good health.”

The pictures used to suggest she is “gaunt” are mostly based on the shape of her face, but this means nothing. Weightlessness shifts things about. The Daily Mail report used the analysis of those photos by a doctor in Seattle.

While the two have put on a positive front in their public comments and interviews, a recent photo tells a different story, according to Dr Vinay Gupta, a pulmonologist and veteran in Seattle. Dr Gupta told DailyMail.com: “What you’re seeing there in that picture is somebody that I think is experiencing the natural stresses of living at a very high altitude, even in a pressurized cabin, for extended periods. Her cheeks appear a bit sunken – and usually it happens when you’ve had sort of total body weight loss,” Dr Gupta added.

“I think what I can discern by her face and her cheeks being sunken in is that [she] has probably been at a significant [calorie] deficit for a while.”

As a general rule, it is considered to be unethical for a doctor to make any diagnosis from a distance based on press reports. Gupta might be right, but more likely he is basing these opinions on very incomplete data. In this case I would generally trust NASA’s denial, especially becauase Williams is a very experienced astronaut who has done previous long missions on ISS.

NASA picks nine lunar south pole candidate sites for Artemis-3 manned landing

The Moon's south pole, with candidate landing sites
Click for NASA’s original image.

NASA today revealed the nine candidate sites in the Moon’s south polar region for its Artemis-3 manned mission, presently targeting a 2026 launch date.

The map to the right shows the location of those nine sites, numbered in order of priority, as follows:

  • 1. Peak near Cabeus B
  • 2 . Haworth
  • 3. Malapert Massif
  • 4. Mons Mouton Plateau
  • 5. Mons Mouton
  • 6. Nobile Rim 1
  • 7. Nobile Rim 2
  • 8. de Gerlache Rim 2
  • 9. Slater Plain

The map also shows the planned landing sites for Intuitive Machine’s Athena lander in January 2025, and China’s Chang’e-7 lander in 2026, as well as where India’s Virkam lander touched down in 2023.

Cabeus B is likely the prime candidate site because its high elevation will make communciations easier, while placing it closer to the crater Cabeaus, which was impacted by the LCROSS mission in 2009 and found a significant signature of water in the ejecta plume of that impact.

To make a final decision NASA will be consulting all players, from the science community as well as the engineers. All of this however depends on other factors outside of science and engineering, mostly related to politics and practicality. The entire mission relies on the full version of the SLS rocket, the manned lunar version of SpaceX’s Starship, launched by Superheavy, and a working version of Lockheed Martin’s Orion capsule, none of which are presently flightworthy.

Four astronauts complete 7-month mission and return to Earth

In the early hours of the morning today SpaceX’s Endeavour capsule safely splashed down in the Gulf of Mexico near Pensacola, Florida, bringing three Americans and one Russian back from ISS after seven months in orbit.

After launching March 3 on a SpaceX Falcon 9 rocket from NASA’s Kennedy Space Center in Florida, NASA astronauts Matthew Dominick, Michael Barratt, and Jeanette Epps, as well as Roscosmos cosmonaut Alexander Grebenkin, spent 232 days aboard the space station.

Recovery teams from NASA and SpaceX quickly secured the spacecraft and assisted the astronauts during exit. The crew now will head to NASA’s Johnson Space Center in Houston, while the Dragon spacecraft will return to SpaceX facilities at Cape Canaveral Space Force Station in Florida for inspection and refurbishment for future missions.

This completed Endeavour’s fifth flight to ISS, ranging in length from 17 to 235 days in length.

A slight bend in one boom delays NASA solar sail flight

Even though NASA’s solar sail test mission, dubbed the Advanced Composite Solar Sail System (ACSSS), successfully unfolded its giant sail in late August, engineers have not yet reactivated the sail’s attitude control system because they have detected a slight bend in one of the sail’s four booms.

While the solar sail has fully extended to its square shape roughly half the size of a tennis court, the mission team is assessing what appears to be a slight bend in one of the four booms. This likely occurred as the booms and sail were pulled taut to the spacecraft during deployment. Analysis indicates that the bend may have partially straightened over the weeks since boom deployment, while the spacecraft was slowly tumbling.

The attitude control system was turned off as planned during the deployment, allowing the sail to slowly tumble. It has been kept off longer than expected because the tumbling appears to be helping straighten the bend.

Once the control system is reactivated, the mission will then attempt to use the sail to change its orbit, to actually fly in space using sunlight like the wind.

GAO: Next SLS Artemis launches will almost certainly be delayed

SLS's two mobile launchers, costing $1 billion
NASA’s bloated SLS mobile launchers

According to a new Government Accountability Office (GAO) report released yesterday, NASA’S continuing delays and technical problems building the various ground systems required for the next few Artemis launches will almost certainly cause those launches to be delayed.

The schedule at present is as follows:

  • September 2025: Artemis-2 will be the program’s first manned mission, taking four astranauts around the Moon.
  • September 2026: Artemis-3 will complete the first manned lunar landing.
  • September 2028: Artemis-4 will send four astronauts to the Lunar Gateway station in orbit around the Moon, and then complete the second manned lunar landing.

The GAO report notes at length that modifications to the mobile launch platform SLS will use on the first two missions is taking longer than planned. It also notes that the problems completing the second mobile launcher continue, with the budget growing from $383 million to $1.1 billion, and the work years behind schedule with no certainty it will be completed in time for the 2028 mission. These issues are the same ones noted by NASA’s inspector general in August 2024.

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry,
including “cavities resulting from the loss of large chunks”

This report focused exclusively on the scheduling delays for the ground systems that will be used by SLS for each launch. It did not address the serious questions that remain concerning the serious heat shield damage experienced by the Orion capsule when it returned to Earth on its first unmanned mission in late 2022. NASA has been studying that problem now for two years, and as yet has not revealed a solution.

I continue to predict that the first manned landing, now scheduled for 2026, will not occur before 2030, six years behind the schedule first proposed by President Trump but actually fifteen years behind the schedule initially proposed by President George Bush Jr in 2004. All in all, it will take NASA almost a third of a century to put American astronauts back on the Moon, assuming the landing occurs in 2030 as I now predict. Compare that with the development time of SpaceX’s Starship/Superheavy. Proposed in 2017, it is already flying, and will almost certainly complete its first private manned lunar mission and its first test missions to Mars by 2027. The contrast is striking.

More and more the entire part of Artemis run by NASA is proving to be the failed disaster I predicted it would be in 2011. No wonder former New York mayor Michael Bloomberg wrote an op-ed yesterday calling for its cancellation. Like most politicians, reality is finally percolating into his thick skull, though several decades late.

ESA awards OHB Italia a preliminary contract to build Ramses probe to Apophis

The European Space Agency (ESA) yesterday awarded the company OHB Italia a €63 million preliminary contract to begin work on mission dubbed Ramses that will launch in 2028 and rendezvous with the potentially dangerous asteroid Apophis when it flies past the Earth on April 13, 2029 at a distance of less than 20,000 miles.

The contract award is preliminary because the entire project still has to be approved by the ESA ministral council of nations, meeting in 2025. Because of the short development time, however, ESA’s management found funds from its existing budget to begin work.

To speed work, the project is also using as its design basis the Hera asteroid spacecraft, which was recently launched to study the binary asteroids Didymos-Dimorphos. That mission was also built remarkably fast for a European space project, going from contract to launch in just four years.

NASA has already re-tasked its OSIRIS-REx asteroid mission to head for Apophis, renaming it OSIRIS-APEX for reasons that baffle me. The mission had successfully delivered samples from the asteroid Bennu, but after completing that mission had sufficient fuel and was well placed to do this additional rendezvous as well.

NASA assembles two new panels to review its Mars Sample Return mission plans

NASA yesterday announced that it has assembled two new panels to review its Mars Sample Return mission plans, dubbed the strategy review and the analysis team, to be done in conjunction with the proposals the agency has already received from the private sector.

The team’s report is anticipated by the end of 2024 and will examine options for a complete mission design, which may be a composite of multiple studied design elements. The team will not recommend specific acquisition strategies or partners.

The strategy review team has been chartered under a task to the Cornell Technical Services contract. The team may request input from a NASA analysis team that consists of government employees and expert consultants.

The analysis team also will provide programmatic input such as a cost and schedule assessment of the architecture recommended by the strategy review team.

The first panel contains a mixture of NASA officials and scientists, while the second is mostly made up of NASA managers.

Whatever these panels decide, it is very clear that major changes are required to this project in order to get the Perseverance core samples on Mars back to Earth within a reasonable amount of time and at an acceptable cost. The present project design is chaotic, confused, and running significantly overbudget and behind schedule, with no indication anything will change in the near future.

Sierra Space wins NASA contract to develop trash compactor for use in space

Sierra Space yesterday announced that it has won a NASA contract to develop trash compactor for use in space and test it on ISS by 2026.

The system’s goals will not only be to reduce the volume of waste, but to recover all the water contained within it.

Current primary waste systems in space cannot reclaim water or effectively reduce the volume of trash in a manner necessary for long-term space travel. The TCPS [Sierra’s compactor] is being developed to recover nearly all the water from the trash for additional use. This capability may be vital not only for deep space exploration but also for commercial orbital facilities or extraterrestrial bases. As a stand-alone system, TCPS only requires access to power, data, and air-cooling interfaces and it provides a simple user interface to facilitate crew interactions.

The key to this development is that it isn’t being developed by NASA solely for ISS. Sierra will own the product, and design it to be used on any in-space operation, from space stations to lunar bases.

NASA to phase out its government-built communications satellite constellation, rely on commercial services

Capitalism in space: NASA yesterday announced that beginning on November 8, 2024 it will begin the phase out of its government-built TDRS communications satellite constellation, requiring all future missions to use commercial services for communications and data transmission.

As of Friday, Nov. 8, the agency’s legacy TDRS (Tracking and Data Relay Satellite) system, as part of the Near Space Network, will support only existing missions while new missions will be supported by future commercial services.

…While TDRS will not be accepting new missions, it won’t be retiring immediately. Current TDRS users, like the International Space Station, Hubble Space Telescope, and many other Earth- and universe-observing missions, will still rely on TDRS until the mid-2030s. Each TDRS spacecraft’s retirement will be driven by individual health factors, as the seven active TDRS satellites are expected to decline at variable rates. 

NASA in 2022 already issued contracts to six commercial communication companies to provide these services, Inmarsat, Kuiper Government, SES, SpaceX, Telesat, and Viasat. Yesterday’s annoncement involves NASA’s long term plan to retire the TDRS constellation.

Axiom unveils its spacesuit design

Axiom's moonsuit
Click for original image.

Axiom today unveiled its proposed spacesuit for NASA’s Moon missions, designed in partnership with the fashion company Prada.

The graphic to the left, cropped and reduced to post here, shows the suit. The letters refer to detailed descriptions contained in the full image.

The suit accommodates a wide range of crewmembers, including males and females from the first to 99th percentile (anthropomorphic sizing). It will withstand extreme temperatures at the lunar south pole and endure the coldest temperatures in the permanently shadowed regions for at least two hours. Astronauts will be able to perform spacewalks for at least eight hours.

The AxEMU incorporates multiple redundant systems and an onboard diagnostic system to ensure safety for crewmembers. The suit also uses a regenerable carbon dioxide scrubbing system and a robust cooling technology to remove heat from the system. It includes advanced coatings on the helmet and visor to enhance the astronauts’ view of their surroundings, as well as custom gloves made in-house featuring several advancements over the gloves used today. The spacesuit architecture includes life support systems, pressure garments, avionics and other innovative systems to meet exploration needs and expand scientific opportunities.

It appears the suit follows the design concept of the Russian Orlan suit, with access in and out using the backpack as the access hatch.

Axiom had won the $228 million contract to build this suit in 2022. In two years it is now testing the suit as it nears what it calls “the final development stage.” Compare that with NASA’s failed effort over fourteen years and a billion dollars to create its own suit, never getting much past powerpoint presentations.

NOAA and NASA declare the Sun has reached solar maximum

The sunspot cycle since the 1700s
Click for originial graph.

The uncertainty of science: During a press conference yesterday NOAA and NASA scientists announced that they now believe the Sun has reached solar maximum as part of its regular 11-year sunspot cycle.

“This announcement doesn’t mean that this is the peak of solar activity we’ll see this solar cycle,” said Elsayed Talaat, director of space weather operations at NOAA. “While the Sun has reached the solar maximum period, the month that solar activity peaks on the Sun will not be identified for months or years.”

Scientists will not be able to determine the exact peak of this solar maximum period for many months because it’s only identifiable after they’ve tracked a consistent decline in solar activity after that peak. However, scientists have identified that the last two years on the Sun have been part of this active phase of the solar cycle, due to the consistently high number of sunspots during this period. Scientists anticipate that the maximum phase will last another year or so before the Sun enters the declining phase, which leads back to solar minimum. Since 1989, the Solar Cycle Prediction Panel — an international panel of experts sponsored by NASA and NOAA — has worked together to make their prediction for the next solar cycle.

In other words, they have no idea yet it the actual peak has been reached. All they are really telling us is that the Sun is now in that maximum phase, something that has been very evident for many months.

This announcement is filled with a lot of blarney. For example, one scientist is quoted as saying the activity this maximum “has slightly exceeded expectations.” A simply glance at the graph they released, shown on the right, illustrates how wrong that statement is. The activity has been almost twice what was predicted (as indicated by the red curve). And though they say we have hit maximum, they admit they don’t know if we have reached the peak yet.

Having followed the predictions of the solar scientist community on this subject now for more than two decades, I have learned that this community knows far less than it lets on, and likes to exaggerate its capabilities to predict what the Sun will do. At the same time, they have also often played Chicken Little, warning everyone that if we don’t pay attention to them and do what they say, sun storms and solar activity will kill us all. (Interestingly, this announcement backs off somewhat from that doom-saying, making it a refreshing change.)

NASA appears to be about to drop Boeing’s Starliner from its manned mission schedule in 2025

In a short announcement outlining its planned two manned ISS missions for 2025, NASA by omission revealed that it now does not expect Boeing’s Starliner capsule to be ready for the second manned flight in July 2025, as previously planned.

Previous updates had noted what capsule would launch the astronauts, with the plan to have Dragon launch the February 2025 crew and Starliner the July 2025 crew. It was assumed in those earlier updates that Starliner would be certified for operational use after the completion of its first manned demo this past summer. This new update does not provide this capsule information, instead saying the following:

The timing and configuration of Starliner’s next flight will be determined once a better understanding of Boeing’s path to system certification is established. This determination will include considerations for incorporating Crew Flight Test lessons learned, approvals of final certification products, and operational readiness.

Meanwhile, NASA is keeping options on the table for how best to achieve system certification, including windows of opportunity for a potential Starliner flight in 2025.

It appears NASA is pulling back from that certification, based on the various technical issues experienced by Starliner during that demo mission, issues that eventually forced NASA to return the capsule unmanned. As such, this announcement yesterday suggests that there is serious negotiations going on between Boeing and NASA as to what will happen next. It appears the agency wants Boeing to fly another demo mission — on Boeing’s dime — before putting astronauts on board and paying for a mission. The Starliner contract was fixed price, and until Boeing successfully completes that manned demo mission NASA is not obligated to pay it any additional funds.

I suspect Boeing is telling NASA it can’t afford to do this, and if NASA doesn’t pony up some bucks for that demo flight it will simply not do it, and NASA will be stuck with just SpaceX as its manned ferry to ISS.

Unconfirmed reports had suggested NASA was considering issuing Boeing a separate contract to do a cargo mission to ISS using Starliner, thus allowing it to pay the company to fly a test mission outside of the fixed price contract. This NASA update yesterday suggests these negotiations are on going, but likely cannot be completed until after the election. A new administration might balk at such a deal.

Astrolab unveils small prototype unmanned rover

Astrolab, one of three companies with NASA design contracts to develop a manned lunar rover, yesterday unveiled a small prototype unmanned rover that the company has designed to test on the Moon and actually hopes to launch on Astrobotic’s Griffin lander.

In a presentation at the International Astronautical Congress here Oct. 15, Astrolab announced plans to build the FLEX Lunar Innovation Platform, or FLIP, rover for launch as soon as the end of 2025. The half-ton rover will have a payload capacity of 30 to 50 kilograms.

A key purpose of FLIP is to test key systems for its larger FLEX, or Flexible Logistics and Exploration, rover, maturing their technology readiness levels (TRLs). “We want to raise the TRL of our technologies ahead of our other missions,” said Jaret Matthews, founder and chief executive of Astrolab. FLIP will test the same battery modules that the larger FLEX will use and has the same tires as FLEX. Other technologies Astrolab plans to test on the smaller rover include actuators, power systems and communications.

Though no deal has been announced, FLIP was clearly designed to match the fit of NASA’s now canceled VIPER rover that was to be launched on Astrobotic’s Griffin lander. Griffin is still being prepped for its lunar mission to be launched in 2025, but no longer has that prime payload. It is very obvious that Astrolab is vying to make FLIP that prime payload.

If so, the company will have once again demonstrated the advantages of private enterprise. NASA spent almost a billion on VIPER, going so much over budget and behind schedule that the agency had to cancel it. Astrolab has now come up with a replacement in almost no time at all, for likely pennies on the dollar. It is for sure simpler, but it also is likely to fly and test engineering, while VIPER will not.

Vast unveils its proposed full space station concept

Haven-2
Haven-2 station once completed

After revealing the layout planned for its first single module space station dubbed Haven-1 last week, the startup Vast today unveiled its proposed full space station concept, dubbed Haven-2.

The graphic to the right is a screen capture from the video describing the step-by-step assembly of this larger station. Initially it will be comprised of four modules, linked together in a straight line. This confirguration is aimed at winning a space station contract from NASA when it announces the winners in the second phase of its commercial space station program in mid-2026. If picked, Vast then intends in the expand that four-module station to the eight modules illustrated in the graphic.

Between 2030 and 2032, Vast will add a larger 7m diameter core module and four more Haven-2 modules, fully realizing the next-generation commercial space station capable of meeting the needs of international partners, NASA, commercial researchers & manufacturers, and private astronauts.

Key features of the completed station include an unprecedented 3.8m diameter cupola window, external payload hosting capabilities, a robotic arm, visiting vehicle berthing capabilities, external payload airlock, and an extravehicular activity (EVA) airlock to support customers’ needs. Each module will also feature two Haven-1-like 1.1m dome windows, totaling 16 windows by 2032.

Vast’s design is projected to surpass all other proposed on-orbit space stations in terms of volume, functionality, and operational efficiency.

Vast’s overall plan is quite ambitious, but well thought out. If all goes as planned, just as NASA is about to decide on the winners in phase 2 of its space station program, Vast plans to launch in 2026 its Haven-1 station and immediately fly a manned 30-day mission to it, using SpaceX rockets and Dragon capsules. If successful, that private mission will do wonders in convincing NASA to pick Vast.

EPA to NASA: We intend to regulate how you dispose ISS, and that’s only the start

The FAA to SpaceX
The EPA and its supporters to the American space industry:
“Nice industry you got here. Sure would be a shame if
something happened to it.”

It appears the Environmental Protection Agency (EPA) and a number of activist groups are now lobbying for the right to regulate whether anything in orbit can be de-orbited into the oceans, beginning with how NASA plans to dispose of the International Space Station (ISS) when the station is de-orbited into the ocean sometime before 2030.

The U.S. Environmental Protection Agency (EPA) is evaluating how the disposal of the International Space Station into the ocean will need to be regulated but has not shared the details of any specific concerns or aspects of regulation. “EPA’s Office of Water is coordinating with the Office of General Counsel on this complex issue. The agency does not have a timeline for this evaluation,” EPA spokeswoman Dominique Joseph told SpaceNews.

“Sixty-six years of space activities has resulted in tens of thousands of tons of space debris crashing into the oceans,” said Ewan Wright, a Ph.D. candidate at the University of British Columbia and a junior fellow of the Outer Space Institute, an interdisciplinary group of experts working on emerging space sustainability issues.

While Wright is later quoted as saying that disposal in the ocean is “the least worst option,” the article at the link includes quotes from several other academics, all claiming that such an option must be stopped at all costs, because it threatens to “cause great damage” to the ocean. These “experts” make this claim by comparing ISS’s de-orbit with the dumping of old ammunition from World War I as well as plastic forks now.
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Dominican Republic signs the Artemis Accords

The Dominican Republic yesterday became the 44th nation to sign the Artemis Accords, original conceived by the Trump administration as bi-laterial agreements between the U.S. and other nations and focused on building a strong coalition for getting the Outer Space Treaty’s limitations on free enterprise and private property cancelled or overturned.

Sadly, under the Biden administration that focus has been pushed aside, replaced with watered-down “principles [that] support the safe and sustainable exploration of space” that are also “grounded in the Outer Space Treaty.”

In other words, nations signing the accords now are simply signing on in the hope of getting American cash by joining the American Artemis program. The full list of nations is as follows: Angola, Argentina, Armenia, Australia, Bahrain, Belgium, Brazil, Bulgaria, Canada, Colombia, Czech Republic, Dominican Republic, Ecuador, France, Germany, Greece, Iceland, India, Israel, Italy, Japan, Lithuania, Luxembourg, Mexico, the Netherlands, New Zealand, Nigeria, Peru, Poland, Romania, Rwanda, Saudi Arabia, Singapore, Slovakia, Slovenia, South Korea, Spain, Sweden, Switzerland, the United Kingdom, the United Arab Emirates, the Ukraine, the United States and Uruguay.

Whether this alliance can eventually be used as a tool to overturn the Outer Space Treaty’s restrictions on private property in space remains unknown. A new Trump administration would almost certainly shift things back in the right direction, especially if that administration reshaped the entire Artemis program away from its failed reliance on SLS, Orion, and Lunar Gateway and instead allowed private companies to redesign the program entirely, based on what makes the most economic and engineering sense rather than funding big government projects that accomplish litte except create make-work jobs.

SpaceX launches Europe’s Hera asteroid mission

SpaceX today successfully launched the European Space Agency’s (ESA) Hera asteroid mission to the binary asteroid Didymos and Dimorphos, its Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its 23rd rocket, but was not recovered in order to maximum the fuel used to send Hera on its proper route. The fairings completed their 13th and 19th flights respectively.

Hera will do a follow-up rendezvous with the binary asteroids to get a close-up look at the consequences of the Dart impact back in 2022 of Dimorphos.

The leaders in the 2024 launch race:

96 SpaceX
44 China
11 Russia
11 Rocket Lab

American private enterprise now leads the rest of the world combined in successful launches 113 to 67, while SpaceX by itself now leads the entire world, including American companies, 96 to 84.

For SpaceX, this launch ties the record the company set last year for the number of launches of a private company in a single year, and it did so in just more than three-quarters of the year. The company’s goal of 144 launches in 2024 remains possible, assuming the federal government stopped blocking its operations. For example, the FAA granted the company permission for this one launch, but maintained its grounding of further launches because an upper stage did not land safely in the ocean in the exact right spot.

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