Update on what SpaceX learned about Starship’s tiles during the 10th test flight

Superheavy after the October 2024 flight,
safely captured during the very first attempt
Link here. The update comes from a presentation given this week by Bill Gerstenmaier, SpaceX’s executive in charge of build and flight reliability, at the American Astronautical Society’s Glenn Space Technology Symposium in Cleveland.
Lots of new details. First, almost no tiles fell off during this flight. More significant, they found that the use of metal tiles won’t work. They tested three, and found that “The metal tiles… didn’t work so well.”
Gestenmaier also outlined how the flight provided the necessary data for sealing the gaps between the tiles better.
Gerstenmaier pointed to a patch of white near the top of Starship’s heat shield. This, he said, was caused by heat seeping between gaps in the tiles and eroding the underlying material, a thermal barrier derived from the heat shield on SpaceX’s Dragon spacecraft. Technicians also intentionally removed some tiles near Starship’s nose to test the vehicle’s response.
“It’s essentially a white material that sits on Dragon and it ablates away, and when it ablates, it creates this white residue,” Gerstenmaier said. “So, what that’s showing us is that we’re having heat essentially get into that region between the tiles, go underneath the tiles, and this ablative structure is then ablating underneath. So, we learned that we need to seal the tiles.”
They hope to do the 11th test flight in October, repeating the same suborbital configuration of previous flights, using the same version 2 of Starship. The plan will then be to follow up with a first suborbital flight of version 3 in 2026, followed quickly by orbital flights. During one of those orbital flights they will also try to do a chopstick catch of Starship. They also hope to do the first refueling tests next year.
All in all, it appears the test program is proceeding as hoped, and is about to accelerate significantly.
Superheavy after the October 2024 flight,
safely captured during the very first attempt
Link here. The update comes from a presentation given this week by Bill Gerstenmaier, SpaceX’s executive in charge of build and flight reliability, at the American Astronautical Society’s Glenn Space Technology Symposium in Cleveland.
Lots of new details. First, almost no tiles fell off during this flight. More significant, they found that the use of metal tiles won’t work. They tested three, and found that “The metal tiles… didn’t work so well.”
Gestenmaier also outlined how the flight provided the necessary data for sealing the gaps between the tiles better.
Gerstenmaier pointed to a patch of white near the top of Starship’s heat shield. This, he said, was caused by heat seeping between gaps in the tiles and eroding the underlying material, a thermal barrier derived from the heat shield on SpaceX’s Dragon spacecraft. Technicians also intentionally removed some tiles near Starship’s nose to test the vehicle’s response.
“It’s essentially a white material that sits on Dragon and it ablates away, and when it ablates, it creates this white residue,” Gerstenmaier said. “So, what that’s showing us is that we’re having heat essentially get into that region between the tiles, go underneath the tiles, and this ablative structure is then ablating underneath. So, we learned that we need to seal the tiles.”
They hope to do the 11th test flight in October, repeating the same suborbital configuration of previous flights, using the same version 2 of Starship. The plan will then be to follow up with a first suborbital flight of version 3 in 2026, followed quickly by orbital flights. During one of those orbital flights they will also try to do a chopstick catch of Starship. They also hope to do the first refueling tests next year.
All in all, it appears the test program is proceeding as hoped, and is about to accelerate significantly.