Bigelow sues NASA for $1 million

The commercial space station company Bigelow Aerospace has now sued NASA for $1 million, claiming that the agency has refused to pay it for work done.

Bigelow Aerospace said it entered into an agreement with NASA on the B330 project in August 2016 to perform and complete a certain long-term pressure leak test on its prototype. The purpose of the test was to demonstrate that the B330 meets NASA’s standards of construction and reliability.

According to the lawsuit, Bigelow Aerospace was required to perform a leak test on its module and “provide certain periodic test reports” to NASA. The reports were scheduled and were required to summarize the results of the test, specifically whether the B330 had met certain standards set by NASA. “Importantly, the Contract contains no requirement that Bigelow Aerospace had to provide NASA with continuous and/or raw” data, the lawsuit alleges.

Bigelow Aerospace said NASA breached its contract with the agency by refusing to pay the full amount to the company. The company said that its damages are in excess of $1 million because it had to hire attorneys to bring the lawsuit forward.

According to the suit, multiple attempts were made between January and February to demand payment. The lawsuit said that NASA’s attorney requested raw test data from Bigelow’s testing carried out under the contract as a prerequisite of being paid the amount owed. “However, this requirement was not a term of the Contract, and was an attempt by NASA to place additional requirements on Bigelow Aerospace that had not been part of the parties’ agreement,” according to the lawsuit.

Until 2016, when Bigelow’s prototype BEAM module was installed on ISS, this company seemed the world’s unmatched leader in the construction of private commercial space station modules. It had already flown two prototypes successfully, and then built BEAM for NASA in only two years for a mere $17 million.

Since then it seems Bigelow has been stalled by Washington politics and some insider maneuvering at NASA. In January 2020 NASA picked Axiom to build the first commercial operational private modules to be attached to ISS, not Bigelow. I wondered then why Bigelow had been bypassed by a company that had never built anything. Noting how Axiom had numerous NASA insiders in its management, many with links to Boeing, I concluded:
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Bigelow lays off everyone

Bigelow Aerospace, builder of commercial space stations, has laid off its entire workforce, stating this was due to the lockdown by Nevada’s state government due to the Wuhan flu.

According to sources familiar with the company’s activities, Bigelow Aerospace’s 68 employees were informed that they were being laid off, effective immediately. An additional 20 employees were laid off the previous week.

Those sources said that the company, based in North Las Vegas, Nevada, was halting operations because of what one person described as a “perfect storm of problems” that included the coronavirus pandemic. On March 20, Nevada Gov. Steve Sisolak signed an emergency directive ordering all “nonessential” businesses to close.

A company spokesperson confirmed March 23 that the company laid off all its employees because of the governor’s order, and that it faced “fines, penalties and threats of having our business license revoked” if it remained open. The spokesperson added that the company planned to hire workers back once the emergency directive was lifted, although other sources interpreted the layoffs as a permanent measure.

Considering how Bigelow has allowed other commercial space station companies, such as Axiom, to move ahead of it, this decision is not surprising. The panic over COVID-19 only pushed it along.

Whether Bigelow as a company returns once the coronavirus panic subsides however remains an open question.

Why Bigelow passed on NASA bid for new ISS module

Capitalism in space: In an interview this week, Robert Bigelow provided his reasons for not bidding on the NASA agreement to build additional modules for ISS, won by passed on NASA bid for new ISS module, won by Axiom this week.

In a Jan. 28 interview, Robert Bigelow said his company decided not to bid on a NASA competition for access to an ISS docking port for a commercial module because the funding NASA offered for doing so was too low. NASA announced Jan. 27 it selected Axiom Space to use the port through its Next Space Technologies for Exploration Partnerships (NextSTEP) program.

When NASA issued the request for proposal in June for the docking port, NASA said it projected making $561 million available for both the docking port solicitation and a separate one to support development of a free-flying commercial facility. “That was asking just too much” of the company, Bigelow said. “So we told NASA we had to bow out.”

NASA now appears willing to separate the free flyer from the program, meaning that it wishes to make more money available to both, something Bigelow says is necessary because at the moment he believes there are not enough customers outside NASA for any orbital space business to make a profit.

On this last point I think Bigelow might be wrong. I also think it will be a mistake for NASA to provide these companies too much money. Keep them on a tight lease, force them to work efficiently so that they lower costs. This will make it easier for them to charge less to outside customers, thus widening their customer base more quickly.

If NASA gives them a blank check, it will remain the only customer, as the companies will then end up spending too much building their facilities, making it impossible for any other private customer to afford using it.

NASA extends life of private BEAM module

Capitalism in space: Having found that Bigelow’s privately built ISS module BEAM has exceeded its design capabilities, NASA has now decided to leave it docked to ISS for at least five more years, using it as a storage bin.

BEAM cost NASA a whopping $17 million, considerably less than it has traditionally spent (a billion-plus) for its previous ISS modules, designed and built under full NASA supervision.

Bigelow announces four tourist bookings to ISS using Dragon

Capitalism in space: The private space station company Bigelow Aerospace announced yesterday that it has booked four tourists to spend from one to two months on ISS.

The bookings will fly to ISS using SpaceX’s Falcon 9 rocket and Dragon capsule. Though the company did not say how much these tourists have agreed to pay, it said that it intends to charge $52 million per ticket.

This announcement follows directly from NASA’s announcement last week that it will allow commercial tourist flights to ISS. Previously Bigelow had said it would fly tourists to its own space station using Boeing’s Starliner capsule. Now it is going to take advantage of NASA’s new policy to send the tourists to ISS, and it will use Dragon, probably because Dragon is closer to becoming operational.

I also suspect that Bigelow’s long term plans are to add its own hotel modules to ISS for these flights, and then later follow-up by building its own independent space station.

Bigelow and ULA propose lunar station

Capitalism in space: Bigelow, builders of expandable space station modules, and ULA, building of rockets, have jointly proposed building an inexpensive lunar space station for NASA, to be launched by 2022.

The announcement build upon existing work between the two companies to study launching B330 modules, originally on the Atlas 5, Bigelow Aerospace President Robert Bigelow said in an Oct. 17 interview. He said his company decided to shift to the Vulcan vehicle and then build upon its capabilities, such as the ACES upper stage that is intended to also serve as a refuelable space tug. “There is synchronicity between what ULA has in the way of capabilities and what we’re doing,” Bigelow said. “We decided to collaborate and prepare a proposal that the White House and NASA could accept as part of an overall space plan.”

Bigelow emphasized he saw this proposal as a public-private partnership. He estimated NASA’s share of the costs to be $2.3 billion, in addition to the “hundreds of millions” being spent by both Bigelow Aerospace and ULA. “It’s executable within four years of receiving funding and NASA giving us the word,” he said.

The lunar depot would be available for both NASA and commercial uses, according to Bigelow. It could be visited by NASA Orion spacecraft launched by the Space Launch System, but he said it’s possible other spacecraft, like a version of SpaceX’s Dragon spacecraft, could also provide transportation to and from the facility.

Bigelow also went out of his way to say that this proposal was not meant to replace NASA’s proposed Deep Space Gateway, also a lunar space station, but as a quicker and cheaper supplement that could be launched and put into service while the gateway was being built.

In other words, Bigelow wishes to be to the Deep Space Gateway what SpaceX has been to SLS/Orion, the real thing while Congress continues to pour money into a parallel boondoggle that never goes anywhere.

NASA to extend use of private module on ISS

Capitalism in space: NASA has decided to extend the life of Bigelow’s module BEAM on ISS beyond its original two year test.

NASA’s original contract with Bigelow was to keep BEAM on ISS for two years and then jettison it, but NASA has concluded that BEAM has value as a storage compartment and wants to keep it there. NASA said the new contract would overlap the originally contracted test period, for a minimum of three years, with two options to extend for one additional year. A decision on whether to jettison it at that point or continue using it will be made thereafter.

The agency said that not only would NASA use it for stowage, but Bigelow will be allowed to use it “as a test-bed for new technology demonstrations.”

Using it makes a lot more sense than jettisoning it (the typical government way). This will also allow them to study the longevity in space of an expandable module.

Results after one year on ISS for Bigelow’s inflatable module

Capitalism in space: NASA has released some of its findings learned from Bigelow’s inflatable BEAM module, attached now to ISS for one year.

During the first year, NASA and its astronauts on board the station have sought primarily to test the module’s ability to withstand space debris—as a rapidly depressurized habitat would be a bad thing in space. And indeed, sensors inside the module have recorded “a few probable” impacts from micrometeoroid debris strikes, according to NASA’s Langley Research Center. Fortunately, the module’s multiple layers of kevlar-like weave have prevented any penetration by the debris.

They have also found that the cosmic ray dosage in the module seems comparable to the rest of the station. They are now using the module to test the radiation shielding capability of several different kinds of materials.

Bigelow proposes extending life of its ISS module beyond its two year demo

Bigelow Aerospace is in negotiations with NASA to allow use on ISS of its demonstration inflatable BEAM module beyond its planned two year test mission.

BEAM is designed for a two-year mission on the ISS. The module is closed off from the rest of the station most of the time, with astronauts periodically entering BEAM to check the status of the module and instruments mounted inside.

NASA has previously indicated that it would dispose of BEAM at the end of its two-year mission, using the station’s robotic arm to detach the module and allow it to burn up in the atmosphere. There are no immediate plans, though, for use of the docking port where BEAM is installed after that two-year mission ends, opening the possibility for an extended mission.

Robert Bigelow has previously suggested there was commercial interest in the module. As a NASA press conference in April 2016 prior to the launch of BEAM, he said there were four different groups, both countries and companies, interested in flying experiments in BEAM. “We’re hoping that, maybe in half a year or something, we can get permission from NASA to accommodate these people in some way,” he said then.

It is typical NASA behavior to throw this module out after two years, rather than find a way to use it.

Posted from a hotel room in St. Louis, Missouri.

An update on the Bigelow inflatable module on ISS

NASA has released an update on the privately built inflatable BEAM module that is presently attached to ISS and is under-going two years of testing.

NASA and Bigelow Aerospace are pleased to report that, overall, BEAM is operating as expected and continues to produce valuable data. Structural engineers at NASA JSC confirmed that BEAM deployment loads upon the space station were very small, and continue to analyze the module’s structural data for comparison with ground tests and models. Researchers at NASA’s Langley Research Center in Hampton, Virginia, have found no evidence of large debris impacts in the DIDS data to date—good news for any spacecraft. And radiation researchers at JSC have found that the dosage due to Galactic Cosmic Rays in BEAM is similar to other space station modules, and continue to analyze local “trapped” radiation particles, particularly from the South Atlantic Anomaly, to help determine additional shielding requirements for long-duration exploration missions.

None of this is a surprise. It seems to me that this testing program is a bit overdone, since NASA never did anything like this in orbit for its own modules. What I think is really happening is that the two-year test of Bigelow’s module was required politically within NASA because there were too many people there opposed to using a privately-built module. I also suspect that NASA got further pressure from the contractors, such as Boeing, who had previously owned this business, and did not want the competition from Bigelow. Thus, despite the fact that Bigelow has already launched two test modules of its own and proved the viability of its designs, it was forced by NASA to do an additional test under NASA’s supervision in order to squelch this opposition.

Bigelow’s ISS module expansion halted

Engineers called a halt today to the expansion of Bigelow’s BEAM module on ISS when the procedure did not go as planned.

Originally, the plan was to use air from tanks located inside BEAM to inflate these bladders, however analysis showed that this could cause expansion to occur too fast and potentially place damagingly high loads on the ISS in the process, so instead the air will be supplied from the station in a more controlled manner. It was not actually known precisely how the inflation dynamics would occur, as it has only ever been done twice before (Genesis I and II), neither of which were viewable from external cameras such as those found on the ISS.

This proved to be a learning curve, as after two hours of adding a few seconds of air into the module, only the width expanded, as opposed to the length. Mission controllers decided it would be best to defer operations for the day to allow them to evaluate the next steps.

Dragon arrives at ISS

The competition heats up: SpaceX’s Dragon capsule has been berthed with ISS, bringing with it Bigelow’s privately built inflatable test module.

This berthing also makes it the first time the two American cargo freighters, Dragon and Cygnus, are docked at ISS at the same time.

In a related non-news story, the head of Russia’s space agency Roscosmos, which now controls that country’s entire aerospace industry, claimed in a television interview today that Russia is the world’s “undisputed leader … in launch vehicles and launch services,” noting that they launch about 40% of all launches worldwide.

That’s nice for him to say, but just because you say it doesn’t make it so. I expect that 40% number (which includes all Russian government launches and is thus inflated from their actual market share) to shrink considerably in the coming years, as the Russian space industry has shown a complete inability to innovate in the last twenty years. With the consolidation of that industry into a single corporation all run by the government, I do not expect that inability to go away anytime soon.

SpaceX sets date for next Dragon launch

The competition heats up: SpaceX has scheduled April 8 for the next Falcon 9 launch, set to carry its first Dragon capsule since the launch failure last year.

Though this is the most important news contained by the article, its focus is instead on the various preparations that SpaceX is doing at its Texas test facility to prepare for this launch as well as the increased launch rate required for the company to catch up on its schedule.

Note that the Dragon launch will also be significant in that it will be carrying Bigelow’s inflatable test module for ISS, built for only $17 million in less than 2 years. NASA, ESA, or JAXA would have required at least half a billion and several years to have accomplished the same.

Update on Bigelow’s ISS module

This article is a nice overview of Bigelow’s planned inflatable module for ISS, due to launch next year, and includes some good images.

I found this paragraph especially intriguing:

Earlier this year, Bigelow announced how much it’ll cost you to spend some time inside the BA 330 when it launches. Expect to pay $25 million for a sixty day lease of one-third of the station — if you can get yourself there and back. Should you need a ride, round-trip taxi service between SpaceX and your local launching pad will run you an additional $26.5 million.

That’s a total cost of just over $50 million for a sixty day stay in space.

Bigelow Aerospace hiring

The competition heats up: Bigelow Aerospace hired two former NASA astronauts today as part of a broader expansion of the company in anticipation of .the completion of its first two private space modules in 2017.

Bigelow said the smallest space station his company plans to fly will require two BA330 modules, each of which has 330 cubic meters of internal space. The company expects to finish building the first two BA330s by 2017, Bigelow said.

Ham and Zamka are former military aviators who have piloted and commanded space shuttle missions. Their NASA and military credentials are part of the appeal for Bigelow, who plans to put both former space fliers to work as recruiters. “I would like to see us have half a dozen astronauts onboard by the end of the year,” Bigelow said.

Each Bigelow Aerospace space station would require about a dozen astronauts, including orbital, ground and backup personnel. The 660-cubic-foot stations would host four paying clients, who would be assisted by three company astronauts responsible for day-to-day maintenance, Bigelow said. Initially, clients and crews would cycle in and out of the stations in 90-day shifts, Bigelow said. Eventually, the company hopes to shorten that cycle to 60 days.

The company had laid off many of its workers several years ago and was essential dormant, waiting for the development of some sort of affordable commercial manned spacecraft capability. It now appears they are expecting SpaceX, Boeing, or Sierra Nevada to succeed in providing this service in the next few years.

Bigelow announces prices for visiting or renting their space station modules.

The competition heats up: Bigelow Aerospace announces prices for visiting or renting their space station modules.

For countries, companies, or even visiting individuals that wish to utilize SpaceX’s Falcon 9 rocket and Dragon capsule, Bigelow Aerospace will be able to transport an astronaut to the Alpha Station for only $26.25 million. Using Boeing’s CST-100 capsule and the Atlas V rocket, astronauts can be launched to the Alpha Station for $36.75 million per seat. In stark contrast to the short stays of a week or so aboard the ISS that we have seen wealthy individuals pay as much as $40 million for, astronauts visiting the Bigelow station will enjoy 10 – 60 days in orbit. During this time, visiting astronauts will be granted access to the Alpha Station’s shared research facilities. Examples of available equipment include a centrifuge, glove-box, microscope, furnace, and freezer. Also, potential clients should note that as opposed to the ISS, where astronauts dedicate the lion’s share of their time to supporting station operations and maintenance, astronauts aboard the Alpha Station will be able to focus exclusively on their own experiments and activities, ensuring that both nations and companies can gain full value from their investment in a human spaceflight program. [emphasis in original]

The release also describes price plans whereby the customer can rent part of a module for a period of time, as well as the prices for the naming rights to a module.

I hadn’t heard about it elsewhere and do not remember if this is old news or not. The announcement on the website is undated. Nonetheless, as the release notes, these prices undercut the fees charged by the Russians and provide far more opportunities for the customer.

Some more details have been revealed about Bigelow’s deal with NASA to send one of its modules to ISS.

Some more details have been revealed about Bigelow’s deal with NASA to send one of its modules to ISS.

This is apparently going to be another test of a smaller prototype, similar to Bigelow’s Genesis I and Genesis II modules already in orbit, but this time docked to a manned station.

What is interesting however about this article above is that reveals the names of the seven countries that have signed an agreement with Bigelow for future use of the company’s orbiting stations:

In another interesting development, Bigelow has named the seven sovereign customers who’ve expressed interest in leasing space aboard a future Bigelow commercial space station. Bigelow has preliminary agreements with the United Kingdom, the Netherlands, Australia, Singapore, Japan, Sweden and the United Arab Emirate of Dubai, according to Reuters. According to another report by Leonard David, Bigelow expects to have two BA 330 modules ready for construction of Space Station Alpha by late 2016. The Bigelow 330 is a much larger module, weighing 43,000 pounds with a diameter of 22 feet and length of 31 feet.

Bigelow Aerospace previously announced that it plans to charge sovereign customers $23 million for a 30-day stay aboard a Bigelow space station. That price includes space transportation, astronaut training, and consumables.

How the Bigelow module added to ISS will change the space equation.

How the Bigelow module added to ISS will change the space equation.

Looking a bit further down the road, the potential launch of a Bigelow BEAM module, particularly if it takes place on a SpaceX Falcon 9 booster could be a harbinger of much greater things to come. As Mars visionary Robert Zubrin and many others have observed, the addition of an inflatable module similar to that being considered for the station, to the SpaceX Dragon 2.0 capsule greatly increases the available space and capability of a future Dragon to serve both as a Mars transfer vehicle, and / or surface habitat. Add in the introduction of Falcon Heavy, and the pieces for an alternate vision of far more affordable (and timely) inner system exploration begin to fall into place.

Stewart Money has it exactly right. I have never accepted the claim that Orion was the only spacecraft being built that would be capable of going beyond low earth orbit. Add the right components to any manned vehicle, and you have an interplanetary spaceship.

The trick of course is adding the right components. For both Orion and Dragon, the present assumptions are much too nonchalant about what those components are. For humans to prosper on an interplanetary mission, the vessel requires a lot more than a mere capsule and single module.

Private space station builder Bigelow is hiring again.

This bodes well: Private space station builder Bigelow is hiring again.

One interesting tidbit from this article is the description of the company’s negotiations with NASA to attach a Bigelow module to ISS.

The company has been negotiating with NASA for about two years on the potential deal, and that Bigelow has completed various planning and development milestones for NASA. “We’ve been in a series of discussions with NASA over the past two years, with regard to the BEAM project,” Gold told Space News. “They were initiated as part of a proposal in 2010, and we’re hopeful an announcement will be made in the not-too-distant future.”

NASA gave no sign that a deal with Bigelow was imminent. “We do have a no-cost contract with Bigelow to cover early requirements development [for BEAM] but it is not for the flight article,” NASA spokesman Josh Buck said in a March 20 email. “The Agency has not made a decision to go to a flight system yet.” [emphasis mine]

Two years to discuss “planning and development,” and still no decision. My guess is that NASA management doesn’t want to buy a Bigelow module, as it would be relatively cheap and therefore wouldn’t spread much money to NASA centers. They just can’t say no for political reasons.

And if they do want to do it, the slow pace of their decision-making process demonstrates clearly why they shouldn’t be entrusted to build anything in the future.

Bigelow in negotiations to supply privately-built modules to ISS

Bigelow Aerospace is in negotiations with both NASA and Japan to supply ISS with privately-built modules

The module could be rented out as an ISS storage unit, making the station less dependent on frequent resupply flights, says Hiroshi Kikuchi of JAMSS. To show that the modules are capable of safe, crewed operation, Bigelow is also negotiating with NASA to attach one to a US-owned ISS module.

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