A decision in November on Orbital’s reliance on Russian engines in Antares

The competition heats up: Orbital Sciences has announced that it will make a decision in November on replacing the Russian rocket engine that it uses in its Antares commercial rocket.

In a presentation at the 65th International Astronautical Congress here, Orbital Executive Vice President Frank Culbertson said the engine decision is linked to the company’s proposal for NASA’s Commercial Resupply Services (CRS)2 competition. NASA issued the request for proposals for CRS2 on Sept. 26, with responses due Nov. 14. “We’ll make sure we’ll have a decision on that before we submit the proposal,” Culbertson said when asked about the status of the engine decision.

Orbital has been weighing for several months a replacement for the AJ-26 engines that Antares currently uses. Those engines, provided by Aerojet Rocketdyne, are refurbished versions of Soviet-era NK-33 engines originally designed for the N-1 lunar rocket developed in the 1960s.

The company is considering several proposals, including one from ATK, which is in the process of merging with Orbital at this very moment.

The article also notes that Orbital recognizes that the use of Russian engines will likely work against them in the competition to win the next ISS cargo contract, and that if they don’t have a plan to replace those engines it is quite possible that NASA will go with a different company, such as Sierra Nevada, when it awards that contract.

As I said already, oh how I love competition.

Antares to launch polar orbiting satellites?

The competition heats up: Orbital Sciences expects within a year to get government approval to use its Antares rocket to launch sun-synchronous satellites from its launch facility at Wallops Island, Virginia.

Currently Antares is used to launch cargo resupply missions to the international space station, whose orbital inclination — the angle at which it passes over the equator — of 51.6 degrees dictates that the rocket follow a southeasterly flight path over the Atlantic Ocean. To reach high-inclination orbits, the vehicle would presumably need to fly more directly toward the equator.

Among the details to be settled is the exact configuration of the Antares rocket Orbital would use to place satellites into sun-synchronous orbits, which are commonly used for Earth observation missions. The Antares rockets flown to date have been two-stage vehicles, but the company offers three-stage versions for missions with more stringent orbital-insertion accuracy or high-energy requirements.

The issue here is making sure the rocket stays clear of population areas during launch. An almost due south launch path, needed for polar orbit from Wallops Island, would pass this test.

Orbital plans upgrade to Antares

The competition heats up: On its next cargo mission to ISS Orbital Sciences plans on launching an upgraded Antares rocket.

For its third paid cargo mission to station, slated to launch Oct. 21, Orbital will replace the ATK Castor 30B Antares used for its latest launch with an ATK Castor 30XL. The upgrade will allow Cygnus to carry about 2,290 kilograms of cargo to station — an increase of nearly 40 percent by mass, compared with the second mission, according to Orbital’s Aug. 18 press release.

The Castor 30XL is the latest in the Castor 30 series ATK developed specifically as an Antares upper stage. A pair of Antares demonstration launches in 2013, which did not count toward fulfilling the company’s delivery-and-disposal contract with NASA, used the Castor 30A. ATK has lengthened subsequent versions of the motor, squeezing more power out of it by packing it full of more solid fuel.

Like SpaceX, Orbital Sciences is demonstrating the ability here to do operational missions simultaneously with developmental missions.

Cygnus launch

All is go for a 12:52 pm launch of Cygnus’s second operational cargo flight to ISS.

If you live on the east coast of the U.S. you should be able to see some part of this launch when it happens.

Cygnus has lifted off.

The main engine has cut off and the first stage has successfully separated.

The second stage has ignited successfully. It has now completed its burn and has separated from the spacecraft. Cygnus is in orbit.

Orbital Sciences has announced a further delay to July 1 for the next Antares/Cygnus cargo mission to ISS in order to complete its investigation into the failure of a Russian engine during testing.

Orbital Sciences has announced a further delay to July 1 for the next Antares/Cygnus cargo mission to ISS in order to complete its investigation into the failure of a Russian engine during testing.

The total delay is now about a month. The press release provides no information as to the status of the investigation, so why it is taking longer than originally expected is unexplained.

Aerojet Rocketdyne says it can replace the Russian rocket engines used by American rockets for $20 to $25 million per engine.

The competition heats up: Aerojet Rocketdyne says it can replace the Russian rocket engines used by American rockets for $20 to $25 million per engine.

Including legacy systems and various risk-reduction projects, Aerojet Rocketdyne has spent roughly $300 million working on technologies that will feed into the AR-1, Seymour said during a June 3 roundtable with Aviation Week editors. The effort to build a new, 500,000-lb. thrust liquid oxygen/kerosene propulsion system would take about four years from contract award and cost roughly $800 million to $1 billion. Such an engine is eyed for United Launch Alliance’s (ULA) Atlas V rocket as well as Orbital’s Antares and, possibly, Space Exploration Technology’s Falcon 9 v1.1.

This is roughly the same price cited for the cost of standing up U.S. co-production of the RD-180 engine, which is manufactured by NPO Energomash of Russia and sold to ULA for the Atlas V through a joint venture with Pratt & Whitney.

Unfortunately, this announcement is part of a lobbying effort to get Congress to fund the new engine rather than a commitment by Aerojet to build it themselves. Thus, I fully expect them to go over budget and for the engine to cost significantly more once in production, facts that will make it less competitive in the future.

Orbital Sciences has delayed its next Cygnus flight to ISS by at least one week in order to complete its investigation of the failure of a Russian-built rocket engine used by the Antares rocket.

Orbital Sciences has delayed its next Cygnus flight to ISS by at least one week in order to complete its investigation of the failure of a Russian-built rocket engine used by the Antares rocket.

Without doubt, this engine failure highlights the urgent need for American rocket companies to develop their own rocket engines.

Orbital Sciences is considering using ATK’s solid rocket motors to replace the refurbished Russian engines in the first stage of its Antares rocket.

Orbital Sciences is considering using ATK’s solid rocket motors to replace the refurbished Russian engines in the first stage of its Antares rocket.

This helps explain the merger between the two companies, as it gives Orbital control over the equipment it needs to keep Antares viable. More important, it also could make it entirely American made, which will be attractive to both Congress and many U.S. commercial satellite companies.

Orbital Sciences’ balance sheets booming as a result of commercial space.

Orbital Sciences’ balance sheets booming as a result of commercial space.

“Orbital’s fourth quarter financial results reflected solid growth in revenues, earnings per share and free cash flow, and capped a very successful year in 2013,” noted Mr. David W. Thompson, Orbital’s Chairman and Chief Executive Officer. This highly successful report reflects the successes Orbital have enjoyed during the last year. The most publicly recognized successes have involved the opening launches of their new Antares launch vehicle, two of which lofted the first Cygnus spacecraft on their missions to the ISS.

Cygnus was successfully berthed to ISS today.

Cygnus was successfully berthed to ISS today.

This is the first operational station resupply mission carried out by Orbital Sciences under a $1.9 billion contract with NASA calling for at least eight flights and delivery of 40,000 pounds of cargo and supplies.

The Cygnus captured Sunday will remain attached to the space station until mid February. At that point SpaceX will step up with launch of a Dragon cargo ship around Feb. 22. It will be the third operational resupply flight by SpaceX, which holds a $1.6 billion contract to deliver more than 44,000 pounds of supplies over a dozen missions.

Orbital Sciences has successfully launched its Cygnus cargo ferry into orbit.

Orbital Sciences has successfully launched its Cygnus cargo ferry into orbit.

Another perfect launch for the company.

Consider once again what has happened. While it cost NASA six years and $9 billion to build nothing before its Constellation program was cancelled, two private companies have built and launched two different rockets and unmanned cargo spacecraft in that same time period for about a third of that cost.

The contrast couldn’t be more stark. And that contrast will get even more stark as the flights of the privately built manned spacecraft by SpaceX, Boeing, and Sierra Nevada unfold in the coming three years, while SLS and Orion sit around and do little but spend money.

Orbital Sciences has scrubbed today’s launch of Cygnus due to the major solar flare that occurred yesterday.

Orbital Sciences has scrubbed today’s launch of Cygnus due to the major solar flare that occurred yesterday.

“Early this morning the Antares launch team decided to scrub today’s launch attempt due to an unusually high level of space radiation that exceeded by a considerable margin the constraints imposed on the mission to ensure the rocket’s electronic systems are not impacted by a harsh radiation environment,” Orbital Sciences officials said in a statement today.

NASA engineers have decided to go ahead with a series of spacewalks to repair the ISS cooling system, thereby delaying the Cygnus cargo mission until January.

NASA engineers have decided to go ahead with a series of spacewalks to repair the ISS cooling system, thereby delaying the Cygnus cargo mission until January.

The EVAs will take place on December 21, 23 and 25 followed by a Russian Spacewalk on the 27th and a Beta-Angle Cut-out beginning on December 29. That means that the earliest launch opportunity for Cygnus is January 9, 2014 (local time) – pending the successful execution of the contingency EVAs.

Update: The Orbital Sciences press announcement says their launch can happen no earlier than January 13.

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