Tag: Antares

Orbital ATK orders second Atlas 5 for launching cargo to ISS

9:43 am

In the heat of competition: Even as it has accepted delivery of two new Russian engines to power its Antares rocket, Orbital ATK has ordered a second Atlas 5 rocket to launch its Cygnus cargo capsule to ISS.

I suspect they want to give themselves some cushion time to test and install these new Russian engines prior to an actual launch. In order to fulfill their contract with NASA, however, they have to launch several times next year, thus requiring more replacements for Antares.

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Russia delivers to Orbital ATK the first two new Antares engines

9:15 am

Even as Orbital ATK begins to wrap up their investigation into the October launch failure of their Antares rocket, Russia delivered on July 16 the first two new replacement engines.

The RD-181 motors will be used in the first stage of the rocket. They will replace aging AJ-26 engines the company decided to stop using after one of them exploded during a launch last October. The AJ-26s are revamped NK-33 engines left over from the Soviet Union’s manned lunar program.

The first launch of the revamped Antares booster is set for next March. The rocket will carry a Cygnus cargo ship bound for the International Space Station.

Though these Russian new engines will allow Orbital to get Antares back into operation, they do limit that rocket’s marketability in the U.S.

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Russian rocket engines ready for shipment to U.S.

9:14 am

The competition heats up: An engine that Russia has developed for its Angara rocket has now been tested and is ready for shipment to the U.S. for use in the first stage of Orbital ATK’s Antares rocket.

This new engine will replace the refurbished Soviet-era engines Antares had been using previously that had caused the October launch failure. Note also that since Antares is not a military rocket, it does not fall under the Congressional ban for Russian engines that limits their use on ULA’s Atlas 5 rocket. As the article notes,

On Jan. 16, 2015, RKK Energia, parent company of NPO Energomash, announced that it had reached an agreement with the American company Orbital Sciences Corporation, OSC, on the export of RD-181 engines for the first stage of the Antares rocket, thus replacing the NK-33 engines previously used on the launcher. The contract, worth around $1 billion, was actually signed and ratified by the Russian government in December 2014. According to the document, a total of 60 RD-181 engines would be delivered to OSC beginning in June 2015.

This deal means that Antares will likely be back in business soon, though it will still be dependent on Russian-built equipment, which carries its own risks. It also means that Orbital ATK will not be able to sell Antares to the U.S. military, limiting its marketability.

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Orbital Sciences picks another Russian engine for Antares

7:02 pm

The heat of competition: In its effort to replace the old Cold War Soviet-era refurbished Russian engines for the first stage of its Antares rocket, Orbital Sciences today announced that it will instead buy a different modern-built Russian engine.

Designated the RD-181, the new engine will be used on Antares in shipsets of two to accommodate as closely as possible the two-engine configuration built around the AJ-26 engines supplied by Aerojet Rocketdyne, Orbital Sciences managers said Dec. 16. A descendant of the RD-171 that powers the Ukrainian-built Zenit launch vehicle, the RD-181 will be manufactured in the same Khimki factory that builds the RD-180 used on the United Launch Alliance Atlas V. It closely resembles the RD-191 on Russia’s new Angara launcher and the RD-151 that powers South Korea’s Naro-1 launch vehicle.

It appears that this is the only engine presently available that can do the job. In the long run however it puts Antares and Orbital Sciences at a competitive disadvantage. Even though the sanctions against using Russian engines, passed by Congress, only apply to military launches, Orbital’s continuing reliance on Russian engines will limit their customer base.

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Alternative rockets and 2015 launch dates for Cygnus

8:54 am

The heat of competition: Orbital Sciences has pinpointed available launch slots and alternative rockets for getting Cygnus into orbit in 2015.

[Orbital CEO David] Thompson said Wednesday the company has narrowed its options to three launch providers which have openings as early as the second quarter — between April 1 and June 30 — of next year. Two of the launch providers are based in the United States. Orbital could also launch Cygnus missions with a European-based company, Thompson said. The contractors under consideration are presumably United Launch Alliance, SpaceX and Arianespace.

Unlike Virgin Galactic’s claims in my previous post, I find Thompson’s prediction here quite likely. His main problem is not technical but political. He has to convince his competitors to help him, and this story is his first shot across the bow in that negotiation. By making these facts public, Thompson applies pressure on these other companies to agree. And though the request is unstated, he is also enlisting NASA’s aid, since the agency is certain to back him in this negotiation and apply its clout in his favor.

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Solid rocket motors for American rockets?

9:34 am

The competition heats up: Even as ULA and Blue Origin begin work building an American engine to replace the Russian engines on the Atlas 5 rocket, ATK is offering its solid rocket motors for both Atlas 5 as well as Antares.

The company’s sales pitch is that they can get their product ready faster and cheaper. And since they are merging with Orbital Sciences anyway, I will not be at all surprised if Antares ends up with ATK solid rocket motors for its first stage.

As for Atlas 5, this sales pitch is actually aimed at Congress, which could step in and force ULA to buy ATK motors instead of Blue Origin’s new engine, even if this switch is against the wishes of ULA. As foolish as this might seem, the politics of pork (ATK provides more jobs than Blue Origin) could make it happen.

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Turbopump failure in first stage engine eyed for the Antares launch failure

8:14 am

The investigation into the launch failure of the Antares rocket one week ago is now focusing on the turbopump in one of the rocket’s first stage engines.

“The Investigation Board (AIB) is making good progress in determining the primary cause of last week’s failure. A preliminary review of telemetry and video data has been conducted and substantial debris from the Antares rocket and its Cygnus payload has been collected and examined,” noted Orbital on Wednesday. “While the work of the AIB continues, preliminary evidence and analysis conducted to date points to a probable turbopump-related failure in one of the two Aerojet Rocketdyne AJ26 stage one main engines. As a result, the use of these engines for the Antares vehicle likely will be discontinued.”

It was later noted that the AJ-26 could still be used if they were proven to be completely flight-worthy.

If Orbital Sciences decides to completely cease using the Russian engines, it could mean a very significant delay before they can launch again, maybe several years. If they do that, I expect them to face contract penalties from NASA for the failure to deliver cargo to ISS on a reasonable schedule. It will also mean that their chances of winning a second contract will go down significantly.

They need to replace the engine, but they also need to keep launching. The article as well as a company press release today describes how they are exploring other launch vehicles, including the Falcon 9, to launch Cygnus, but I see no reason for them to completely abandon the Russian engines immediately. What they need to do is find what failed, fix it in the remaining engines, and keep flying while they scramble hard to replace the engine entirely.

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Initial assessement of Wallops launchpad completed

6:00 pm

The investigation into the Antares launch failure has completed its initial assessment of the launchpad.

More here. Overall, the pad’s condition sounds better than expected. To quote the Orbital press release at the first link above,

The overall findings indicate the major elements of the launch complex infrastructure, such as the pad and fuel tanks, avoided serious damage, although some repairs will be necessary. However, until the facility is inspected in greater detail in the coming days, the full extent of necessary repairs or how long they will take to accomplish will not be known.

The image at the second link above shows some of the damage, none of which looks devastating.

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Antares launch failure

3:35 pm

Immediately after lifting off from the launchpad this evening, Orbital Sciences’ Antares rocket exploded, falling back onto the launchpad.

We will have to wait for more details, but regardless this is bad news for Orbital Sciences. The bidding for the second round of cargo contracts to ISS is about to begin, and they will have competition from Sierra Nevada’s Dream Chaser. This accident will hurt them.

I’ve embedded footage of the launch failure below. The damage to the launchpad itself could be the worst aspect of this, as it will cost Orbital Sciences a great deal of money and time to get the pad rebuilt.

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Lawsuit could delay Cygnus cargo flight in April

7:20 pm

A lawsuit between Orbital Sciences and one of its subcontractors threatens to delay the planned April launch of Antares/Cygnus to ISS.

The lawsuit, filed Oct. 21 with the U.S. District Court for the Eastern District of Virginia, centers around a roughly $2 million contract Orbital Sciences awarded in 2013 to defendants Integrated Systems and Machinery of Smithtown, New York, and its owner, Kevin Huber. The contract called for Huber’s company to build new gimbals and cylinders for the hydraulic system used by the slow-moving, truck-like Transporter Erector vehicle that hauls Orbital’s Antares cargo rocket and Cygnus space freighter out of their Wallops Island, Virginia, hangar and raises them vertical at their Mid-Atlantic Regional Spaceport launch pad over a kilometer away.

Orbital’s third cargo run to the ISS — which at press time was still slated to launch Oct. 27 — can proceed without the withheld hardware. However, Orbital is obligated under an agreement with the Mid-Atlantic Regional Spaceport’s host state to upgrade the Transporter Erector before launching its fourth contracted cargo run, the debut of a bigger, heavier Cygnus cargo tug.

I don’t really expect this dispute to delay the April launch. What we have here is a case of hardball negotiations, with the subcontractor using the situation to try to squeeze more money out of Orbital Sciences. In the end they will come to an agreement and the upgrade will be installed.

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