Tag: commercial

Booster landing failure on Feb 15 Falcon 9 launch began with engine issue during lift-off

8:37 pm

SpaceX revealed today that the failure on February 15th of the 1st stage of the Falcon 9 rocket to land successfully first appeared during liftoff.

During a NASA press conference March 1 about the upcoming Crew-2 commercial crew flight, Benji Reed, senior director for human spaceflight programs at SpaceX, said that while the booster used on that Feb. 15 launch was making its sixth flight, some components on it were “life leaders” that had flown more often than any other in the Falcon 9 fleet. That included “boots,” or covers around parts of the Merlin engines in the first stage. “This was the highest count number of flights that this particular boot design had seen,” he said.

However, one of those boots had a “little bit of a hole” that allowed hot gas to get into parts of the engine during flight, he said. “A little bit of hot gas got to where it’s not supposed to be, and it caused that engine to shut down,” he said. Reed didn’t mention at what point in the launch the engine shut down, but he suggested it took place during ascent.

…The shutdown of the engine, though, kept the first stage from landing. “When that booster came to return home, because of the problem with that particular engine, we didn’t have enough thrust to get back to where we needed to be, and didn’t land where we wanted to be,” he said.

These facts help explain why SpaceX paused all its subsequent flights. An issue during liftoff is more serious than one that occurs during the return to Earth, as it suggests a problem that could impact future launches and the ability of the rocket to deliver its payload, its primary task.

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SpaceX: No 1st stage footage on tonight’s Starlink launch

9:22 am

During last night’s short broadcast leading to the abort at T-1:24 seconds of a launch of another 60 Starlink satellites, the company announced that it would not show the video feed from the reused first stage booster as it returned to Earth.

[A] SpaceX engineer revealed that the company would not be broadcasting live feeds from Falcon 9 B1049’s onboard cameras during the launch. The ambiguity of the comment made it impossible to determine if SpaceX was simply choosing to not show those views or if something was wrong with the camera downlink system, while the same engineer-turned-host did go on to state that “all systems are green” moments later.

No explanation for the sudden change – possibly the first webcast in years without live views from booster cameras – was given. Starlink-17 serves as a return-to-flight mission for SpaceX after Starlink-19’s failed landing, during which the rocket’s onboard cameras streamed what appeared to be clearly unusual and possibly off-nominal behavior early on in the landing process.

The article at the link then speculates that maybe SpaceX was worried about that booster’s ability to land (it will be flying its eighth time, same as the booster that failed on the earlier flight).

I am very skeptical of that theory, especially because SpaceX has never shown a reluctance to show the public its failures. Instead, I think SpaceX has decided to do an engineering test of that booster during its return, and for propriety reasons wants to keep this from public eyes. If so, the test itself might also mean they are willing to lose this booster during that test.

During the early days of their program to reuse boosters, they sometimes had the returning 1st stage do some very stressful maneuvers, producing very spectacular light shows when launched from Vandenberg on the California coast. It could be they want to test this older booster on its eighth flight in a similar manner, in order to reassess their engineering and thus make it possible to upgrade and extend the re-usability of later boosters.

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Rocket Lab about to go public

9:07 am

Capitalism in space: According to news reports today, the smallsat rocket company Rocket Lab is about to sign a deal that will make it a publicly traded stock in a merger with a venture capital company.

The Wall Street Journal reported today talks between the company and Vector Acquisitions Corp were nearing completion and could be finalised with 24 hours, and was expected to see Rocket Lab raise another $650 million in cash from other private investors.

Vector is a special-purpose acquisition company, a vehicle that recruits investors and lists before pursuing a business to buy. Vector, backed by tech private equity firm Vector Capital, raised $400m on launch in September.

Rocket Lab is one of a cluster of spaceflight operators jostling for global market share in the smaller-launch market, where the focus is on achieving reliable delivery of small cargoes to lower earth orbits. Any listing would catapult Rocket Lab – whose Mahia spaceport has delivered nearly 100 satellites into orbit – into the top rank of New Zealand companies, and represents a huge blow for the local NZX. With a valuation of $5.7b, it would have ranked as one the 10 largest companies on the national exchange.

According to Rocket Lab, it is not a New Zealand company but based in the U.S., despite the bulk of its operations being in New Zealand.

I will not be surprised it Rocket Lab’s stock price quickly rises once available for purchase. Unlike Virgin Galactic, this is a real company with a real product producing real profits. It is also very well placed to garner a healthy share in the emerging launch market of smallsats that is now arriving on the scene. The company is about to initiate launches from its second launchpad at Wallops Island in the U.S., which will also allow it to finally accelerate its launch pace to the promised twice a month pace it has been promising for the last two years.

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Astra wins three-launch contract from NASA

8:59 am

Capitalism in space: Astra, which as yet not achieved its first orbital launch, has won a three-launch contract from NASA valued at just under $8 million.

Astra, the Alameda-based space launch startup that recently announced its intent to go public via a SPAC merger, has secured a contract to deliver six cube satellites to space on behalf of NASA. Astra stands to be paid $7.95 million by the agency for fulfilment of the contract. This will be a key test of Astra’s responsive rocket capabilities, with a planned three-launch mission profile spanning up to four months, currently targeting sometime between January 8 and July 31 of 2022.

There is no word on when the first flight of its rocket, dubbed Rocket, will occur. The company has completed two test launches, with the second nearly making orbit.

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Virgin Galactic delays its next suborbital flight again

9:04 am

Capitalism in space: Virgin Galactic announced yesterday that it is now delaying the next manned flight of its suborbital Unity spaceship in order to address what appear to be still unresolved technical problems that almost caused the last manned flight to crash.

In an earnings call Feb. 25 timed to the release of its fourth quarter and full year 2020 financial results, company executives blamed an aborted test flight of SpaceShipTwo Dec. 12 on electromagnetic interference (EMI) that caused a flight computer to reboot just as the vehicle ignited its hybrid rocket engine. The vehicle glided to a safe landing at Spaceport America in New Mexico.

Mike Moses, president of Virgin Galactic, said a new flight control computer system is the likely source of increased levels of EMI. The company took steps to shield components from that interference to avoid a similar reboot and prepared to make a powered test flight as soon as Feb. 13. But in the final days of preparations, technicians noted continued EMI issues with vehicle systems.

The flight they had hoped to do this month has now been pushed back to May. They have also announced that then devote the rest of this year doing more test flights and will hold off any tourist flights until ’22.

Michael Colglazier, chief executive of Virgin Galactic, said the company is sticking to the flight test program it announced last fall. The May flight will be followed by two more: one with two pilots and a “full cabin” of company employees to test the passenger cabin of the vehicle, followed by one with company founder Richard Branson on board. Colglazier said the company isn’t yet announcing specific dates for those flights, but expects both to take place this summer.

That will be followed by a flight for the Italian Air Force, confirming an agreement signed in October 2019. That flight will carry a set of research payloads and three Italian payload specialists, and generate revenue for the company. Colglazier said that flight would likely take place in late summer or early fall and generate revenue for the company, “and will conclude our product test program.”

The company also claims that its second SpaceShipTwo spacecraft will begin testing this summer.

We shall see. The track record of this company has been abysmal, and its been that way for almost two decades of non-achievement.

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Relativity touts next generation rocket before its first generation rocket has even launched

8:55 am

Capitalism in space: In an interview with CNBC the CEO of Relativity Space, Tim Ellis, pushed his company’s plans to develop a completely reusable rocket, dubbed the Terran-R, even though they have as yet completed even one test launch of their first rocket, the Terran-1.

Called Terran R, the reusable rocket is “really an obvious evolution” from the company’s Terran 1 rocket, Relativity CEO Tim Ellis told CNBC – the latter of which Relativity expects to launch for the first time later in 2021. “It’s the same architecture, the same propellant, the same factory, the same 3D printers, the same avionics and the same team,” Ellis said. “I’ve always been a huge fan of reusability. No matter how you look at it – even with 3D printing, and dropping the cost, and [increasing the] automation of a launch vehicle – making it reusable has got to be part of that future,” Ellis added.

Terran R is the first of several new initiatives that Ellis expects Relativity to unveil in the year ahead, with the company having raised more than $680 million since its founding five years ago. Just like Terran 1, Relativity will build Terran R with more than 90% of the parts through additive manufacturing – utilizing the world’s largest 3D printers as what Ellis calls “the factory of the future.”

Relativity, valued at $2.3 billion, ranks as one of the most valuable private space companies in the world. Its investors include Tiger Global Management, Fidelity, Baillie Gifford, Mark Cuban and more.

All well and good, but maybe before Ellis brags about his next generation rocket he might be better served to focus on getting that first rocket successfully off the ground later this year. It is a good thing his company is thinking of making its rockets reusable, but right now he is overselling while under-performing, a very bad sales technique. Better to do what Scotty of Star Trek did routinely, undersell while over-performing.
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Starship #10 completes another static fire test after quick engine swap

4:44 pm

Starship #10 at 2nd static fire test
Screen capture from LabPadre live stream.

Capitalism in space: In what to me appears a remarkable tour de force, SpaceX today completed the second dress rehearsal countdown and static fire test of its tenth Starship prototype.

What made this a tour de force is that the previous test, only two days before, had found issues with one of the prototype’s three Raptor engines. In less than two days, SpaceX engineers were able to replace that engine and fire up the rocket again.

Compare that to the operations of Boeing and NASA in trying to do a single static fire test of SLS’s core stage. Preparations for the first test took months, and when this had an issue it is now going to take at least a month (if not more) before they can attempt a second test.

If today’s Starship static fire test came up clean with no problems, a test flight to about 30 to 40,000 feet could come as early as tomorrow.

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Starship #10 completes launch dress rehearsal & static fire test

9:18 pm

Starship #10 at static fire test
Screen capture from LabPadre live stream.

Capitalism in space: Starship #10 today successfully completed a launch dress rehearsal and static fire test in preparation for a planned 30 to 40 thousand foot test flight, possibly as soon as February 25th.

The Starship SN10 (“Serial No. 10”) vehicle performed its first “static fire” test on Tuesday (Feb. 23), lighting up its three Raptor engines for a few seconds at 6:03 p.m. EST (2303 GMT) at SpaceX’s South Texas site, near the Gulf Coast settlement of Boca Chica Village.

Static fires, in which engines briefly ignite while a rocket stays anchored to the ground, are a common preflight checkout for SpaceX. If all went well with today’s test, SN10 remains on track to launch soon — perhaps as early as Thursday (Feb. 25) — on a 6-mile-high (10 kilometers) demonstration flight into the South Texas skies.

I personally think it would be quite ironic if this Starship flies on the same day the second SLS static fire test had been originally scheduled but postponed. The contrast between the two development programs continues to be stark and astonishing. While one program has been flying test articles repeatedly as well as doing numerous engine and tank tests, the other has had trouble getting one static fire test completed without a hitch.

UPDATE: Apparently they have decided to swap out one Raptor engine based on the results of the static fire test, and thus will not do a flight tomorrow.

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Rumors: Biden considering former Senator Bill Nelson for NASA administrator

9:53 am

According to leaks to the press yesterday, the Biden administration is considering hiring former Florida senator Bill Nelson to become NASA’s administrator.

That the DC rumor mill is abuzz with this story suggests that the White House is putting out a trial balloon to see the reaction to such a choice. At first glance Nelson appears a good pick. Before he was defeated in his last election by Republican Rick Scott (R-Florida), he had been one of Congress’s biggest advocates for space exploration and NASA. He had even flown as an astronaut on the shuttle back in 1986, just weeks before Challenger broke up during launch.

However, there are several issues that would make this a very poor choice. First, Nelson’s advocacy for NASA was centered on funding big space, not private enterprise. Nelson was one of those legislators who mandated the construction of SLS, and resisted for years NASA’s new commercial space effort.

Second, Nelson’s last years in Congress revealed that he had lost touch with some of the basic concepts of freedom and property rights that founded the United States. For example, he was one of a group of bi-partisan senators that in 2018 proposed a law that would have denied Americans their second, fifth, sixth, and seventh amendment rights by proactively forbidding them the right to buy firearms merely because a Washington bureaucrat decided to put them on a no-fly list. The law was a mindless emotional response to a terrible school shooting that killed a lot of children, and its proposal illustrated that its sponsors were no longer thinking, but emoting blindly.

That Nelson joined in and was willing to give the government so much power does not make him the best choice to lead NASA as it tries to become just another customer being served by an independent robust and free market of space companies.

Finally, and maybe most important, Nelson is 78 years old. In his last years in office he showed his age. I watched him struggle as both a speaker and legislator during hearings in 2017. His enthusiasm for space was unchecked, but his sharpness was gone.

If chosen to run NASA he will make a good bookend for his president, who has also shown clear signs of failing mental health. Under such weak leadership, it will be the bureaucracy that will rule, and the track record of NASA’s bureaucracy has not been good. It resisted for decades ceding power to the private sector, wanting instead to maintain control over all rocket and spacecraft development, including what those rockets and spacecraft would do. Only in the past decade has that power been wrested from its grasp.

Given power again I expect it to use that power to return to its old ways and squelch the emerging free and competitive aerospace market. This will not be good for either the exploration of space, or for America itself.

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SpaceX delays all launches while it investigates failed booster landing

9:22 am

Capitalism in space: In order to investigate the failure of the first stage to land successfully during the last Starlink satellite launch on February 15th, SpaceX has paused all further launches, with an expected delay overall of one to two weeks before launches resume.

Analysis by Scott Manley suggests during the re-entry burn (as the 1st stage re-entered the atmosphere) one of the engines had issues, causing the booster to break-up shortly before it hit the ocean.

When SpaceX was first attempting to land its first stages, the boosters would routinely crash, and the company would not slow its launch schedule because the boosters had still functioned as expected during launch. Nor was anyone disturbed by those failures nor did anyone expect SpaceX to pause further launches.

Things are different now. We have a high expectation that a Falcon 9 engine will relight and work every time, all the way back to its landing pad. Any failure later in the flight, even if the rocket got the payload into orbit, raises questions that must be answered. Hence the delay in further launches.

Overall, this higher expectation of success is a good thing. It says that we now expect rockets to be able to land successfully. And getting this problem fixed will only increase the chances that they will do so more reliably in the future.

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Firefly gets another launch contract

9:10 am

Capitalism in space: Firefly Aerospace, which hopes to do the first launch of its new Alpha rocket sometime this spring, has won another launch contract, this time with General Atomics to put an Earth science satellite in orbit in ’22.

The other contracts:

In December, the company won a NASA Venture Class Launch Services launch contract valued at $9.8 million to launch two sets of cubesats into polar orbits. It won a $93.3 million contract from NASA’s Commercial Lunar Payload Services program Feb. 4 for the 2023 launch of the company’s Blue Ghost lander carrying NASA payloads. That lander will be launched on another company’s rocket rather than Alpha.

Like all new rockets, the first launch will be highly risky. If successful however it will add one more launch company to the smallsat market, and encourage a further drop in the cost of getting such smallsats into orbit.

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Second passenger chosen for private manned SpaceX mission

11:37 pm

Capitalism in space: Jared Isaacman, who has purchased an entire Dragon/Falcon 9 flight for the first private commercial manned mission scheduled for later this year, has picked the flight’s second passenger.

The second member of a four-person crew for what’s likely to be the first privately funded orbital space tour has been identified: She’s Hayley Arceneaux, a 29-year-old physician assistant who works at St. Jude Children’s Research Hospital in Memphis, Tenn. — and was successfully treated for bone cancer at St. Jude almost two decades ago.

Arceneaux was invited to be part of the Inspiration4 mission weeks ago by its commander and principal funder, Shift4 Payments CEO and founder Jared Isaacman — but her identity was kept secret until today.

This choice fits Isaacman’s main goal, which is to use the publicity of the flight in raise money for St. Jude’s. So far almost $10 million has been raised.

Two more passengers need to be chosen. One will be picked from a lottery of people who donate to St. Jude’s, with the second being an entrepreneur picked by a panel of judges. The deadline to enter both slots closes on February 28th.

As for the flight itself, it will spend two to four days in orbit.

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Update on Starship: Flight of prototype #10 possible this week

8:53 am

Link here. Lots of stuff going on, with Starship prototypes 15 through 19 being assembled and waiting n the wings. Crews have also repaved and expanded the landing pad at Boca Chica, and begun assembling the first Super Heavy prototype.

The most significant tidbit to me was this:

One section inside a production tent appears to be undergoing preparations to cover the entire windward side in [thermal patches].

This unnamed section could indicate a vehicle that will be taken to an altitude that would test its heat shield under re-entry conditions. Current [thermal] patches are mostly being tested to see how they perform during the stresses of cryogenic propellant loading and launch and landing vibrations.

It is not known yet to which prototype this section belongs to, but that it is being prepared means that SpaceX is moving relentless towards that first orbital flight.

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Roscosmos head: Russia to launch 29 rockets in ’21

5:10 pm

Dmitry Rogozin, the head of Russia’s space agency Roscosmos, announced yesterday that they expect to complete 29 launches in 2021.

These numbers include all Russia’s launches, including the ones done for Arianespace in French Guiana. In my regular launch updates I don’t count those as Russian launches, as they are run and controlled by Arianespace, under Arianespace contracts.

Nonetheless, there should be an increase in the number of Russian launches in ’21, as they should resume OneWeb launches that were halted last year due to that company going into bankruptcy and then recovering. That bankruptcy meant that Russia’s total launches last year were less than half what they predicted.

The increase in ’21 does not mean Russia will successfully complete 29 launches. Rogozin and Roscosmos have for years routinely overstated their goals, and I think they are doing so again. I expect Russia to complete around 20-25 launches by the end of the year. If they top 25 it would make ’21 their best year since ’15.

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Bloomberg editorial: Scrap SLS!

8:38 am

I wonder who has said this before? In a scathing Bloomberg editorial yesterday, the news service called for President Biden to scrap the Space Launch System (SLS) and let private enterprise do the job instead.

The editorial’s opening sentence will sound very familiar to regular readers at this website:

Why is the U.S. government building a space rocket? In particular, why is it building a space rocket that has cost nearly $20 billion and counting, is years behind schedule, relies on outdated technology, suffers by comparison to private-sector alternatives, and has little justification to begin with?

That a major leftwing news source is beginning to endorse private enterprise and lambast SLS is a further sign that the political winds are blowing hard against this giant wasteful boondoggle. Should anything at all go wrong in its upcoming test schedule expect to see more such calls, coming from even more unlikely and unexpected places.

The lumbering thick-headed Washington political community is beginning to finally move towards the right conclusion, only a decade late.

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