Boeing & NASA declare pad abort test a success

According to the NASA press release for yesterday pad abort test of Boeing’s Starliner capsule, the test was a success even though one of three main parachutes did not deploy successfully.

A pitcharound maneuver rotated the spacecraft into position for landing as it neared its peak altitude of approximately 4,500 feet. Two of three Starliner’s main parachutes deployed just under half a minute into the test, and the service module separated from the crew module a few seconds later. Although designed with three parachutes, two opening successfully is acceptable for the test parameters and crew safety. After one minute, the heat shield was released and airbags inflated, and the Starliner eased to the ground beneath its parachutes.

All reports say that this parachute issue will not effect the December 17 planned launch of the first unmanned orbital flight to ISS.

I find NASA’s reaction to this anomaly fascinating. Previously the agency repeatedly made a very big deal about the slightest anomaly by both Boeing and SpaceX on any test or procedure. While the agency’s response to these problems could have been reasonably justified, the caution it sometimes exhibited, often causing significant delays that might have been avoidable, was somewhat disturbing, especially when contrasted with the agency’s willingness to accept far more serious issues in connection with SLS and Orion.

Now however, the agency has no problem with the failure of one parachute to deploy during this test. While I actually agree with this response, the contrast is interesting and suggests to me that politics and deadlines (with the Russian Soyuz contract running out) are finally exerting some influence over NASA’s safety people. I suspect it has been made clear to them that unless something really seriously goes wrong, as long as the tests would have resulted in living astronauts, the safety bureaucrats had better not stand in the way of progress.

If so, this is very good news. It means that, assuming nothing really goes wrong with the remaining tests, the first manned missions are finally going to occur next year, relatively early in the year.

Posted at the Hayabusa-2/OSIRIS-REx asteroid conference in Tucson this week.

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SpaceX successfully completes 13 parachute drop tests of Crew Dragon

Capitalism in space: SpaceX in two weeks has apparently completed a strong of thirteen successful parachute drop tests of its Crew Dragon capsule.

SpaceX says it successfully completed thirteen consecutive tests of Crew Dragon’s new Mk3 parachutes, all of which were completed in less than two weeks. This essentially blows Bridenstine’s expectations out of the water, as SpaceX has surpassed his predicted 10 tests and done so barely three weeks into the tentative 12-week window he set. SpaceX now has plenty of time to either continue testing Crew Dragon’s parachutes or refocus its efforts on other equally important qualification challenges.

Prior to those thirteen consecutive successes, SpaceX suffered two failures during single-parachute Mk3 testing. The first two development tests of the Mk 3 design used loads much higher than the parachutes would ever see in operation in an effort to better understand overall design margins and system performance. After a period of rapid iteration with parachute provider Airborne Systems, the faults responsible for those two stress-test failures were resolved and subsequent drop tests confirmed that Mk3’s suspension lines – the numerous lines connecting the parachute to Crew Dragon – are far stronger than those on Mk2.

Bridenstine had mentioned in a tweet that SpaceX was planning ten drop tests, so the company has now exceeded those plans.

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Boeing completes Starliner pad abort test

Embedded below the fold is the video of today’s Starliner pad abort test, cued up to just before launch. While the capsule landed safely, it appears that one of it’s parachutes deploy improperly. If so, this probably means Boeing will not be able to launch the unmanned demo flight to ISS on December 17.

No one during the podcast mentioned this fact, so it could mean that they considered the landing a success regardless. It is even possible that they planned it with only two chutes. Or it could be the corporate culture at Boeing, similar to the culture in the Soviet Union, to avoid mentioning non-obvious problems to the public in order to make believe all is well. We will have to wait and see.

UPDATE: More information here on the failure of one chute:

Video of the test appeared to show all three chutes deploy, but only two remained attached to Starliner – a significant issue that will have to be investigated and evaluated.

Hat tip to reader Col. Beausabre for the link to the video.
» Read more

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Cygnus successfully launched by Antares

Capitalism in space: Northrop Grumman today successfully launched its Cygnus unmanned cargo freighter to ISS, using its Antares rocket.

This was only the third launch for Northrop Grumman this year, which matches its total last year and has been its typical count for the past decade and a half. Previously that number was mostly Pegasus launches. Now it is the Antares/Cygnus launches to ISS, as Pegasus has lost most of its business.

The leaders in the 2019 launch race:

20 China
17 Russia
10 SpaceX
6 Europe (Arianespace)
4 ULA
4 India

The U.S. now leads China 22 to 20 in the national rankings.

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Upcoming schedule of Boeing & SpaceX manned capsule tests

The next two months are going to be a busy time for both Boeing and SpaceX as they attempt to complete the last tests necessary to their respectively Starliner and Crew Dragon capsules before they each launch a manned mission to ISS.

Below is that schedule as of today:

November 4: Boeing will do a Starliner pad abort test, to be live streamed.
November 6: SpaceX will do a final static fire test of Crew Dragon’s SuperDraco abort engines.
November-December: SpaceX will do a series of parachute drop tests of Crew Dragon
December 17: Boeing will launch Starliner unmanned in a demo mission to ISS.
December (third week): SpaceX will complete a launch abort test of Crew Dragon

The article at the first link above provides a lot of detail about both companies’ abort tests.

Assuming these tests all go as planned, both companies will then have completed all engineering tests required prior to their first manned missions. As far as I can tell, the only thing standing in their way at that point will be filling out the voluminous paperwork that NASA is demanding from them.

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Russia ships three more engines to U.S. for ULA’s rockets

Russia announced yesterday that it has delivered three more RD-180 engines to ULA for use in its Atlas 5 rocket.

The article notes that this contract, as well as the contract with Northrop Grumman to make RD-181 engines for the Antares rocket, both end in December 2019. While ULA has said it plans to replace the Russia engine with Blue Origin’s BE-4 engine (still under development), it is not clear what Northrop Grumman will do.

In both cases, Russia has delivered enough engines to cover launches for the next few years. This will give Blue Origin time to complete development of the BE-4. As for Antares, the lack of its Russian engine, combined with its inability to obtain any customers other than NASA, could spell the end of that rocket once Northrop Grumman has used up its engine stockpile.

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Virgin Galactic stock drops 25% since IPO on Monday

Capitalism in space: While this article focuses more on jabs taken by the head of British Airways against Richard Branson and Virgin Galactic, it contains one tidbit of real note:

Shares in Virgin Galactic have fallen by more than a quarter since it went public at the start of the week, wiping more than $600m (£464m) off its value.

On Monday, the initial offering price for stock in Virgin Galactic was $12.93. At the moment it is trading in the mid-$9 dollar range, with the low earlier today of $9.09. Overall the stock lost about 25% of its value in a week, indicating properly that its value had been inflated by Branson and his partners in that initial offering.

But then, inflating the value of Virgin Galactic has been Richard Branson’s mode of operation since 2004 when he founded the company. I continue to wish the company success, but have become exceedingly skeptical about it.

And to change my mind the company is going to have to finally actually accomplish something, rather than make empty promises that never come true.

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Update on Starship Mk1 assembly

Link here. It appears its launch pad has been assembled at Boca Chica and the spacecraft has been moved and placed on it.

It also appears that they are aiming for the first tests no earlier than November.

The newest videos at the link are worth a glance, though somewhat tedious as with each they view a worksite from a distance where not much appears to happen quickly. The last however shows the ship being moved and lifted and placed on the launch pad.

I cannot deny a certain skepticism when I look at this first iteration of Starship. The hull especially fills me with trepidation, since it is made up of many welded riveted together plates that do not create a smooth surface. I wonder how this surface will respond to returning from orbit at near orbital speeds.

UPDATE: I mistakenly referred to the plates initially as “riveted”. They are welded together, as correctly noted by one of my readers, and I have corrected the post accordingly.

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Starship manned lunar landings by 2022?

Capitalism in space: According to SpaceX’s CEO Gwynne Shotwell at a conference on October 25, the company is targeting the first unmanned cargo landing of Starship on the Moon by 2021, with manned missions shortly thereafter.

Shotwell, speaking at Baron Fund’s annual investment conference at the Metropolitan Opera House on Friday, gave an update on SpaceX’s goals for Starship. “We want Starship in orbit next year; we want to land it on the moon before 2022 with cargo and with people shortly thereafter,” Shotwell said.

However, much like Musk in his presentation last month, Shotwell hedged her estimate, saying that “every time I make a prediction about schedule I turn myself into a liar.”

If they even come close to doing this they will certainly make NASA’s SLS rocket look ridiculous. They began serious development of Starship in early 2019. Even if development takes twice as long as Shotwell’s prediction, they will be landing on the Moon in about six years, in 2025. SLS has been in development since 2004, and its total cost once launched is expected to be more than $25 billion, a cost that does not include an extra $1.6 billion NASA has said it needs to land on the Moon by 2024 and that Congress has so far refused to appropriate.

SpaceX meanwhile has raised $1.3 billion, from private sources, to build Starship.

If you were a customer which product would you buy?

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Crew Dragon successfully tests SuperDraco engines

Capitalism in space: SpaceX’s Crew Dragon capsule, planned for a launch abort test in December, has successfully completed a set of static fire engine tests of two of its SuperDraco launch abort engines.

They next plan a static fire test of all eight engines, followed by that launch abort flight. If all goes well with both, the only thing blocking SpaceX from launching its first manned mission early in 2020 will be the paperwork NASA is demanding they fill out prior to flight.

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Fourth SARGE suborbital flight fails, crashes

Capitalism in space: The fourth flight of Exos Aerospace’s suborbital rocket failed yesterday when the rocket’s parachute apparently failed to deploy, sending the rocket crashing to the ground.

A good overview of the company and SARGE’s history can be found here. The live stream of today’s launch is embedded below the fold, cued to just before launch.

This failure appears at this moment to be far more serious than their previous failure, where the rocket shutdown prematurely but safely landed without damage using its chutes.
» Read more

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Firefly to use Aerojet Rocketdyne’s AR-1 engine

Capitalism in space: Firefly has agreed to purchase Aerojet Rocketdyne’s AR-1 engine to use in it larger Beta rocket, presently under development.

Though deal also includes help from Aerojet for the development of Firefly’s smaller Alpha rocket,

…the companies made clear that the centerpiece of the agreement was the potential use of the AR1 on Firefly’s Beta rocket, giving Aerojet a customer for the engine while allowing Firefly to increase the performance of the medium-class rocket.

Beta is intended to fill the niche once served by ULA’s Delta 2. “It has left an opportunity for a modern launcher to come in at perhaps a better price point than Delta 2, and can address some of the new missions coming out,” such as small geostationary orbit satellites, he said.

The target payload capacity of Beta is eight metric tons to low Earth orbit, a size Markusic explained was driven by the market and which, in turn, led to a design change for the rocket. Beta’s original design resembled the Alpha but with two additional first stages as side boosters, a triple-core design like the Delta 4 Heavy or Falcon Heavy. Beta is now a single-core vehicle with an AR1 engine in its first stage.

Aerojet Rocketdyne had gotten a lot of Congressional money to develop the AR-1 with the intent it would be used in ULA’s Vulcan rocket. ULA has instead chosen Blue Origin’s BE-4 engine, leaving Aerojet Rocketdyne high and dry without any customers. This deal might save that company, while making Firefly more competitive and robust. Moreover, because of all that money from Congress, Aerojet has probably been able to offer the engine at cut-rate prices.

A smart deal all around.

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