New rocket startup focusing on new concepts to make upper stage reusable

Capitalism in space: Another new rocket startup, Stoke Space, is working to develop a new innovative reusable design for its upper stages.

Most commonly, a traditional rocket has an upper stage with a single engine. This second-stage rocket engine has a larger nozzle—often bell-shaped—to optimize the flow of engine exhaust in a vacuum. Because all parts of a rocket are designed to be as light as possible, such extended nozzles are often fairly fragile because they’re only exposed above Earth’s atmosphere. So one problem with getting an upper stage back from Earth, especially if you want to use the engine to control and slow its descent, is protecting this large nozzle.

One way to do that is to bury the engine nozzle in a large heat shield, but that would require more structure and mass, and it may not be dynamically stable. Stoke’s answer was using a ring of 30 smaller thrusters. (The tests last month only employed 15 of the 30 thrusters). In a vacuum, the plumes from these nozzles are designed to merge and act as one. And during reentry, with a smaller number of smaller thrusters firing, it’s easier to protect the nozzles.

Will this company succeed? Who knows? It is presently very early in development. However, that its founders are former engineers from SpaceX and Blue Origin is encouraging, especially based on this comment about why the Blue Origin guy, Andy Lapsa, left that company:

“I love Jeff [Bezos]’s vision for space,” Lapsa said in an interview with Ars. “I worked closely with him for a while on different projects, and I’m basically 100 percent on board with the vision. Beyond that, I think I would just say that I will let their history of execution speak for itself, and I thought we could move faster.”

Lapsa apparently was part of the exodus of high level managers and engineers that occurred at Blue Origin after Bezos hired Bob Smith as CEO. All complained of the company’s far-too-cautious management style under Smith.

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SpaceX launches two Intelsat communications satellites

Capitalism in space: SpaceX today successfully launched two Intelsat communications satellites using its Falcon 9 rocket.

The first stage completed its fourteenth flight, landing successfully on a drone ship in the Atlantic.

The leaders in the 2022 launch race:

46 SpaceX
42 China
12 Russia
8 Rocket Lab
7 ULA

American private enterprise now leads China 66 to 42 in the national rankings, and the entire globe combined 66 to 62.

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Engineers regain full control of CAPSTONE

After a month of careful tests and analysis, engineers today successfully regained full control of the CAPSTONE lunar orbiter, on its way to the Moon.

The most likely cause of the anomaly was identified as a valve related issue on one of the spacecraft’s eight (8) thrusters. The partially open valve resulted in thrust from the associated thruster whenever the propulsion system was pressurized. To attempt a recovery from this condition, the mission team conducted multiple tests on the vehicle and evaluated extensive telemetry and simulation data and then formulated a plan for attempting recovery of the vehicle’s full 3-axis control.

This recovery sequence was uploaded to the spacecraft yesterday (Thursday) and was executed early this morning (Friday 10/7). Initial telemetry and observation data after the recovery attempt points to a successful recovery of the system which has now regained 3-axis attitude control. The updated spacecraft attitude has oriented the spacecraft solar arrays to the Sun and implemented an orientation for the downlink antennas which significantly improves data downlink performance as compared to the pre-recovery attitude.

The spacecraft is not out of the woods yet. The engineers still need to figure out how to do future course corrections with “the possible presence of a valve that remains partially open.”

Nonetheless, that they have successfully regained full control means they have a very good handle on the issue, which bodes well for the lunar orbital insertion maneuver on November 13, 2022.

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Rocket Lab successfully launches NOAA satellite

Capitalism in space: Rocket Lab today successfully used its Electron rocket to place a NOAA satellite into orbit, designed to gather data from ground-based sensors.

This was the company’s eighth successful launch in 2022, the most it has achieved in any single year. No attempt was made to recover the first stage on this launch.

The leaders in the 2022 launch race:

45 SpaceX
41 China
12 Russia
8 Rocket Lab
7 ULA

American private enterprise now leads China 65 to 41 in the national rankings, and the entire globe combined 65 to 61. The 65 successful launches so far this year is now the second most successful American year in rocketry, exceeded only by the 70 launches in 1966. With almost three months left to go in the year, 2022 looks like it will top that record, by a lot.

SpaceX meanwhile has a launch scheduled for later today, after getting scrubbed yesterday at T-30 seconds because of detected minor helium leak.

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Startup smallsat rocket company signs spaceport deal with Brazil

The new colonial movement: A Canadian startup smallsat rocket company, C6 Launch Systems, has not only signed a spaceport deal with Brazil to build its own launchpad at that country’s Alcantara Space Center, it has also won its first launch customer.

First, the launchpad is for C6’s rocket, which is unnamed and designed to launch cubesats. The company webpage says they are aiming for suborbital flights in 2021 and orbital flights in 2022, but it is unclear if it has launched anything at this point.

Nonetheless, Brazil is very clearly teaming up with C6. The Brazilian air force hired it to build a launch pad, a Brazilian company, Concert Technologies, has awarded it a launch contract.

Concert Technologies S.A. who are developing a new small satellite constellation have signed a a non-exclusive letter of intent to launch three small satellites with C6 Launch. The broad agreement allows for Concert Technologies to schedule more launches to maintain and expand their high-resolution Earth Observation (EO) constellation.

It appears Concert’s satellites will be targeting both the Earth imagery market as well as communications services in the “internet of things.”

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October 6, 2022 Quick space links

Courtesy of BtB’s stringer Jay.

 

 

 

 

 

 

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Engineers still struggling to regain full control of CAPSTONE

Though its batteries are now getting charged by the Sun, engineers have still not regained full control of the smallsat lunar orbiter CAPSTONE, presently on its path towards the Moon.

As per the latest update:

The CAPSTONE mission team is continuing to work towards recovery of the spacecraft full three-axis control. This work includes collecting information from the spacecraft, running simulations, and refining recovery plans. The vehicle remains stable and power positive in its current configuration.

In other words, they’ve got the spacecraft oriented so that its solar panels can gather enough sunlight to charge the batteries, but its attitude remains incorrect and they do not yet have CAPSTONE fully under their control.

The spacecraft arrives in lunar orbit on November 13, 2022. At that time however it will have to do an engine burn to enter lunar orbit, and if full control is not regained by then this burn will not be possible because engineers will not be able to point it correctly.

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Falcon Heavy to finally launch again?

After three years of delays due to payload issues, it now appears that the next Falcon Heavy launch will likely occur near the end of October.

The tentative date is October 28th, but this is not yet confirmed. Though a manifest of a half dozen Falcon Heavy launches has existed since 2019, and most were originally scheduled for launch in 2020-2021, none has taken place, all supposedly because of payload delays not issues with the rocket itself.

SpaceX officials are now saying that it plans to complete six Falcon Heavy launches within the next twelve months. Two are for the military, three for commercial communications companies, and the last is the Psyche mission for NASA. This last launch is delayed because of software issues discovered in June, only a few weeks before launch. Whether it can fix these issues in time for a new July 2023 launch window remains questionable.

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Satellite about to burn up because Sherpa orbital tug has done nothing

Capitalism in space: A Boeing cubesat satellite launched last month is about to burn up as it returns to Earth because the Spaceflight Sherpa orbital tug that was supposed to raise its orbit has as yet done nothing.

Spaceflight planned to use a chemical propulsion system on the Sherpa, provided by Benchmark Space Systems, to raise the orbit of the vehicle to an altitude of 1,000 kilometers. The Sherpa payload, initially not disclosed by Spaceflight, is a V-band communications demonstration by Boeing called Varuna.

However, tracking information from the U.S. Space Force shows that Sherpa has yet to raise its orbit. Atmospheric drag has caused that orbit to gradually decay, and the spacecraft was most recently tracked in an orbit of 283 by 296 kilometers. That raised concerns that the spacecraft could reenter in a matter of weeks if it does not start firing its thrusters.

Spaceflight officials explain the lack of action is because they are still “commissioning” the tug, whatever that means. It also appears that problems was this same propulsion system caused SpaceX to ban Spaceflight in March as a customer on future rideshare launches.

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SpaceX launches another 52 Starlink satellites

Capitalism in space: SpaceX this afternoon successfully completed its second Falcon 9 launch of the day, placing 52 Starlink satellites into orbit from Vandenberg..

The seven hour gap between launches was a record for the shortest time between two SpaceX launches. The first stage landed successfully on a drone ship in the Pacific, completing its fifth flight.

The leaders in the 2022 launch race:

45 SpaceX
41 China
12 Russia
7 Rocket Lab
7 ULA

American private enterprise now leads China 64 to 41 in the national rankings, and the entire world combined 64 to 61. The U.S. total, 64, ties the total from 1965, the second most active year in American rocketry. The record of 70 successful launches, set in 1966, will almost certainly be broken sometime in the next month.

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