Threatened water shortage on ISS

The crash of Antares and its Cygnus capsule in October has caused the possibility of a water shortage on ISS.

NASA had planned to certify Cygnus to carry water to the space station in early 2015; there were no plans for certifying SpaceX’s Dragon cargo ship to do the same. Orbital plans to launch its next Cygnus aboard a United Launch Alliance Atlas V rocket, but that flight is not scheduled until Nov. 19.

Meanwhile, ESA has ended flights of its ATV cargo ship, which was certified to carry water. With the ATV program over and Cygnus off-line, the space station was left with two vehicles capable of carrying water, the Russian Progress and Japanese HTV.

HTV flights are now limited to once per year; the next one is planned for August 17, just over two weeks before ISS would run out of water on Sept. 2 unless it was resupplied by other vehicles. The schedule provided very little margin for error, ASAP said.

Essentially, if either a Progress or Dragon capsule does not bring additional water to the station before August, and the HTV flight fails or is delayed by more than two weeks, the station will run out of water in early September, requiring its evacuation.

Sarah Brightman’s first day of astronaut training

The competition heats up: A press conference in Russia highlighted the first day of astronaut training for space tourist Sarah Brightman.

A ten minute video excerpt of the conference is below the fold. The most interesting part of the video, however, has nothing to do with Brightman. Instead, it was what was said by her back-up space tourist, Satoshi Takamatus. Since the age of six he had wanted to be an astronaut. At 22 however Japan’s space agency rejected him because he wore glasses or contacts. He then became an advertising executive who in 2001 arranged to shoot a commercial on ISS using Russian astronauts. While in Russia, he apparently met the right people and, using those contacts, has now come back at 53 as a paying customer. If Brightman has any issues that prevent her from flying, he will step up and replace her. If not, he is tentatively scheduled to fly himself in ’17 or ’18.
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NASA explains why it picked Boeing over Sierra Nevada

In a report released by NASA late last week, the agency outlined the reasons it picked Boeing’s CST-100 manned capsule over Sierra Nevada’s Dream Chaser mini-shuttle for the second contract to provide manned ferry capabilities to ISS.

Sierra Nevada’s Dream Chaser spacecraft, which would take off on top of a United Launch Alliance Atlas 5 rocket and land on a runway like the space shuttle, is not as far along in development as the competing CST-100 and Crew Dragon capsules proposed by Boeing and SpaceX, according to a source selection statement signed by Bill Gerstenmaier, head of NASA’s human exploration and operations directorate. “A winged spacecraft is a more complex design and thus entails more developmental and certification challenges, and therefore may have more technical and schedule risk than expected,” Gerstenmaier wrote in the selection statement.

NASA wants to have the commercial crew capsules operational by the end of 2017 to end U.S. purchases of astronaut seats on Russia’s Soyuz ferry craft. Before NASA permits its astronauts to fly on the CST-100 and Crew Dragon, each spaceship will go through ground testing and complete unpiloted and crewed test flights.

The reasoning seems quite reasonable. It also suggests that Sierra Nevada might have a better shot at winning a contract during the next round for cargo, as scheduling will not be as critical since NASA has other alternatives to get cargo to ISS.

High Russia space official shoots down idea of new Russian space station

Sergei Savelyev, deputy director of Russian space agency Roscosmos, dismissed the idea that Russia might leave the ISS partnership to build its own independent space station.

“Theoretically it is possible to create a new Russian space station, but neither the current nor future drafts of the federal space program [through 2025] touch on this subject, and any [hypothetical] implementation could be tied in with the continued operation of the ISS,” [he said]…

Savelyev added that he anticipates Russia will continue to use the ISS beyond 2020, but that its focus will shift toward cooperating with China on Beijing’s own space stations — a small station is already in orbit, and a second larger one is set to be operational around 2020 — and aboard the Russian segment of the ISS.

I think the Russians know that it would be foolish to abandon their partnership on ISS, at least not for a few more years. For at least another decade it is going to be the best thing they’ve got in space.

A close look at Russia’s next generation space station modules

The competiton heats up: Anthony Zak’s a detailed report of the design and development of the next generation space station modules Russia intends to dock at ISS has this interesting tidbit:

In addition to expanding the ISS, Russian developers viewed the NEM module as the basis for future Russian efforts to send humans beyond the Earth orbit. Thanks to its multi-function design, life support and power-supply capability, one or a whole cluster of such vehicles could provide habitation quarters and laboratories for a station at the so-called Lagrange points, which were considered as a staging ground for the exploration of the Moon, asteroids and Mars.

In case of an international agreement on the construction of a manned outpost in the Lagrange point, the NEM-based laboratory could constitute the Russian contribution into the effort. The NEM-based outpost could be serviced and staffed by the crews of US-European Orion spacecraft and by Russia’s next-generation spacecraft, PTK NP. Simularly, the NEM module, possibly in combination with other hardware, could serve as an outpost in the orbit around the Moon. Also in 2014, plans were hatched to make the NEM-based laboratory a part of the post-ISS Russian space station, VShOS, in the high-inclination orbit.

The Russians have always understood that a space station is nothing more than a prototype of an interplanetary spaceship. They are therefore simply carrying through with the same engineering research they did on their earlier Salyut and Mir stations, developing a vessel that can keep humans alive on long trips to other planets.

This approach makes a lot more sense that NASA’s SLS/Orion project, which does not give us what we need to make long interplanetary voyages, and costs a lot more.

Dragon reaches orbit

Another successful Falcon 9 launch for SpaceX this morning, placing a Dragon capsule in the correct orbit for rendezvous and berthing with ISS.

We still await word on the attempt to land the first stage of the rocket on a barge in the Atlantic. From the link above: “SpaceX founder Elon Musk has tweeted an update: ‘Rocket made it to drone spaceport ship, but landed hard. Close, but no cigar this time. Bodes well for the future tho.'” More details here.

Based on what they have released, SpaceX has achieved something pretty incredible for its first attempt, actually hitting the floating ship at landing. That the landing itself was not soft or gently is literally only a detail. They will have the opportunity on future launches to get it right.

The reasons behind Russia’s proposed new space station

Link here.

At the heart of the latest plan is the botched construction of the Multi-purpose Laboratory Module, MLM, the Russia’s next big piece of the International Space Station, ISS. After many years of delays, the price tag for the MLM project ballooned to one billion rubles, however the all-but-completed module had to be grounded until at least 2017 due to severe quality control problems during its manufacturing at GKNPTs Khrunichev in Moscow. Repairs of the module were estimated at another billion rubles and GKNPTs Khrunichev was expected to cover this cost from its own reserves. However, the nearly bankrupt company came back with an announcement that it already owed around a billion Euro and would not be able to pay for the future work. Even if repaired and successfully launched, the MLM module, which would have taken more than two decades to build, could arrive at the ISS on the eve of its retirement.

As an alternative, Russian space officials came up with a new scheme to build a whole new station around the MLM, instead of launching it to the ISS. The project with an estimated price tag from four to five billion rubles would cover a five-year delay in the construction of the ISS. The new Russian station would also utilize all future Russian modules, which were expected to follow MLM to the ISS, such as the Node Module, UM; the Science and Power Module, NEM; an Inflatable Habitat, and the OKA-T laboratory.

There’s more. Read it all.

Boeing to bid CST-100 for ISS cargo contract

The competition heats up: Boeing has submitted a bid for the next round of ISS cargo missions, proposing to use its CST-100 manned craft as an unmanned freighter.

The cargo version of Boeing’s CST-100 spacecraft will be based on the crewed version the company is developing for NASA, said John Mulholland, Boeing commercial crew program manager. Boeing will remove spacecraft components not needed for crew missions, like its launch abort system and environmental controls, to free up room in the spacecraft for cargo. The cargo version of CST-100 would, like the crewed version, launch on a United Launch Alliance Atlas 5 rocket. The cargo version will also be able to return cargo to Earth, landing in the western U.S. like the crewed version.

This makes sense to me.

Billion-dollar-plus NASA medical research contract under dispute

A bidding dispute has forced NASA to again put up for bid a $1.5 billion contract for space medicine.

The dispute has to do with two dueling contractors, Wyle and SAIC, both of whom want the big bucks.

After Wyle won the Human Health and Performance contract in March 2013, SAIC filed a protest with the GAO, ultimately prompting NASA to reopen the competition.

When NASA reawarded the contract in August 2013, it chose SAIC. The following month, the McLean, Virginia-based firm — which had announced plans the previous summer to split into two companies — rebranded itself as Leidos and spun off its $4 billion government information technology and technical services unit as a publicly traded firm that kept the name SAIC and was slated to get the Human Health and Performance contract.

But Wyle filed its own protest with GAO in September 2013, arguing that NASA should discount SAIC’s lower bid — at $975 million, nearly 10 percent lower than Wyle’s — because it was submitted when the unit was still part of a much larger company with deeper pockets. This time, the GAO sided with Wyle.

The article says practically nothing about what all this money buys me, the taxpayer. And it is an awful lot of money. Is it for medical research on ISS? Is it for monitoring the health of the astronauts? Is it for biological research? What is it for exactly? I honestly can’t imagine how this kind of research or medical monitoring on ISS can cost this much. My skeptical nature has me wondering if this contract might instead be a bit inflated, much like SLS and Orion, in order to funnel pork to congressional districts to employ as many voters as possible.

First 3D part manufactured in space

Astronauts on ISS have used a 3D printer, shipped to the station on the last Dragon flight, to print the first item ever manufactured in space.

“Everything worked exactly as planned, maybe a little better than planned,” Kemmer told NBC News. He said only two calibration passes were needed in advance of the first honest-to-goodness print job, which finished up at 4:28 p.m. ET Monday and was pulled out of the box early Tuesday. “It’s not only the first part printed in space, it’s really the first object truly manufactured off planet Earth,” Kemmer said. “Where there was not an object before, we essentially ‘teleported’ an object by sending the bits and having it made on the printer. It’s a big milestone, not only for NASA and Made In Space, but for humanity as a whole.”

The part made was a faceplate for the printer itself. This printer is a demonstration project, launched to test the engineering and to see how 3D printing operates in weightlessness. Eventually the goal is to have most of the spare parts on a interplanetary vehicle manufactured in space in this manner, using a supply of standard material, called feedstock, that would be much cheaper to ship from Earth.

Cygnus on Falcon 9?

The heat of competition: Industry rumors now suggest that Orbital Sciences’s first choice for launching its next ISS freighter Cygnus is SpaceX’s Falcon 9.

The articles offers this explanation for why Orbital is favoring its chief competitor:

While flying on a competitor’s launch vehicle might be viewed as awkward, the decision could boil down to one simple determining factor – cost. It has been estimated that a flight on a F9 would set a customer back $62 million. By comparison, United Launch Alliance’s (ULA ) Atlas V 401 launch vehicle, a booster with similar capabilities to the F9, costs an estimated $100 million per mission. Moreover, SpaceX has a proven track record with the Falcon 9.

All true, but I can think of two more reasons SpaceX is the top choice.
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Accidental freon release inside ISS

While doing maintenance to the air-conditioning system on the Russian portion of ISS two Russian astronauts accidently vented freon into the station’s atmosphere.

“Cosmonauts Samokutyaev and Serova performed steps to release pressure in the Russian segment’s air conditioner system by venting khladon gas (Freon 218) overboard. However, several of the quick disconnects that were actuated during the procedure exhibited leaks. As a result, the Khladon was vented into the cabin instead. The quantity released was approximately 100 g, which results in a density of 117 mg/m3 over the volume of ISS, which was below the stated ISS zero risk flight rule limit of 150 mg/m3. As part of nominal air scrubbing process, the Russian Air Purification System and the USOS Trace Contaminant Control System (TCCS) will remove residual Khladon from the atmosphere,” the NASA blog said.

Update on Russia’s proposed new space station project

Another article has been published in Russia describing the possibility of that country pulling out of ISS and building its own space station, as soon as 2017.

My impression of these stories is that the Russian government is considering taking the modules it has been slowly building for ISS and instead using them to assembly an independent station orbiting the Earth at an almost polar orbit, thereby giving them a much more complete view of their own country as well as the rest of the world.

Russias pulling out of ISS in 2020

Another news story from Russia has confirmed that the Russian government intends to break off its partnership at ISS in 2020, and that it will instead start assembling its owns space station in 2017 and will use some modules now docked with ISS to do it.

This event was always possible, and one of the many reasons I always opposed Bill Clinton’s decision to form the ISS partnership. The partnership acted as a crutch for NASA and the U.S, allowing us to avoid spending the money to build a self-sufficient space station. When the Russians leave in 2020 ISS will lack some crucial facilities that it now depends on, and will require some fast scrambling and additions to the station by NASA to keep it going at that point.

Alternative rockets and 2015 launch dates for Cygnus

The heat of competition: Orbital Sciences has pinpointed available launch slots and alternative rockets for getting Cygnus into orbit in 2015.

[Orbital CEO David] Thompson said Wednesday the company has narrowed its options to three launch providers which have openings as early as the second quarter — between April 1 and June 30 — of next year. Two of the launch providers are based in the United States. Orbital could also launch Cygnus missions with a European-based company, Thompson said. The contractors under consideration are presumably United Launch Alliance, SpaceX and Arianespace.

Unlike Virgin Galactic’s claims in my previous post, I find Thompson’s prediction here quite likely. His main problem is not technical but political. He has to convince his competitors to help him, and this story is his first shot across the bow in that negotiation. By making these facts public, Thompson applies pressure on these other companies to agree. And though the request is unstated, he is also enlisting NASA’s aid, since the agency is certain to back him in this negotiation and apply its clout in his favor.

Turbopump failure in first stage engine eyed for the Antares launch failure

The investigation into the launch failure of the Antares rocket one week ago is now focusing on the turbopump in one of the rocket’s first stage engines.

“The Investigation Board (AIB) is making good progress in determining the primary cause of last week’s failure. A preliminary review of telemetry and video data has been conducted and substantial debris from the Antares rocket and its Cygnus payload has been collected and examined,” noted Orbital on Wednesday. “While the work of the AIB continues, preliminary evidence and analysis conducted to date points to a probable turbopump-related failure in one of the two Aerojet Rocketdyne AJ26 stage one main engines. As a result, the use of these engines for the Antares vehicle likely will be discontinued.”

It was later noted that the AJ-26 could still be used if they were proven to be completely flight-worthy.

If Orbital Sciences decides to completely cease using the Russian engines, it could mean a very significant delay before they can launch again, maybe several years. If they do that, I expect them to face contract penalties from NASA for the failure to deliver cargo to ISS on a reasonable schedule. It will also mean that their chances of winning a second contract will go down significantly.

They need to replace the engine, but they also need to keep launching. The article as well as a company press release today describes how they are exploring other launch vehicles, including the Falcon 9, to launch Cygnus, but I see no reason for them to completely abandon the Russian engines immediately. What they need to do is find what failed, fix it in the remaining engines, and keep flying while they scramble hard to replace the engine entirely.

Initial assessement of Wallops launchpad completed

The investigation into the Antares launch failure has completed its initial assessment of the launchpad.

More here. Overall, the pad’s condition sounds better than expected. To quote the Orbital press release at the first link above,

The overall findings indicate the major elements of the launch complex infrastructure, such as the pad and fuel tanks, avoided serious damage, although some repairs will be necessary. However, until the facility is inspected in greater detail in the coming days, the full extent of necessary repairs or how long they will take to accomplish will not be known.

The image at the second link above shows some of the damage, none of which looks devastating.

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