Russia again delays launch of Nauka module for ISS

Russia yesterday announced that it will once again delay the launch of its Nauka module for ISS due to “additional adjustments that should be carried out due to the use of original propellant tanks.”

The TASS article did not explain what those adjustments will be, though it did outline some of the sad history of Nauka, which Russia had begun construction in 1995, a quarter of a century ago.

Earlier, Roscosmos Director General Dmitry Rogozi said the research module’s original propellant tanks, manufactured about 18 years ago, could be replaced with those from the Fregat booster. However, later it was decided to send the module to the ISS with its original tanks.

The construction of the Nauka module began in 1995. Russia initially planned to launch the Nauka lab to the ISS as a back-up of the Zarya compartment (the station’s first module that continues its flight as part of the orbital outpost) but the launch was numerously delayed. In 2013, the Nauka module was sent to the Khrunichev Space Center after metal chips were found in its fuel system.

Right now they are saying it will probably launch early in 2021, not late in 2020 as previously announced.

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Dragon returns to Earth with mice and cookies baked in space

After several months docked to ISS SpaceX’s cargo Dragon returned to Earth today, bringing back forty mice send up in December for research and some cookies that were baked in space.

Researchers want to inspect the handful of chocolate chip cookies baked by astronauts in a special Zero G oven just in time for Christmas. The oven launched to the space station in November, so astronauts could pop in pre-made cookie dough provided by DoubleTree. A spokesman for the hotel chain said five cookies were baked up there, one at a time. The company plans to share details of this first-of-its-kind experiment in the coming weeks. “We made space cookies and milk for Santa this year,” NASA astronaut Christina Koch tweeted late last month from the space station, posing with one of the individually wrapped cookies.

Scientists also are getting back 40 mice that flew up in early December, including eight genetically engineered to have twice the normal muscle mass. Some of the non-mighty mice bulked up in orbit for the muscle study; others will pack it on once they’re back in the lab.

At the moment the only way to get experiments like this back from ISS is with cargo Dragon. Hopefully that will change when Sierra Nevada’s Dream Chaser mini-shuttle finally flies in the next few years.

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Astronaut treated for blood clot on ISS

In a first, an unnamed astronaut had been treated for a blood clot while on a six-month mission on ISS sometime in the last few years.

Ultrasound examinations of the astronauts’ internal jugular veins were performed at scheduled times in different positions during the mission. Results of the ultrasound performed about two months into the mission revealed a suspected obstructive left internal jugular venous thrombosis (blood clot) in one astronaut. The astronaut, guided in real time and interpreted by two independent radiologists on earth, performed a follow-up ultrasound, which confirmed the suspicion.

Since NASA had not encountered this condition in space before, multiple specialty discussions weighed the unknown risks of the clot traveling and blocking a vessel against anticoagulation therapy in microgravity. The space station pharmacy had 20 vials containing 300 mg of injectable enoxaparin (a heparin-like blood thinner), but no anticoagulation-reversal drug. The injections posed their own challenges – syringes are a limited commodity, and drawing liquids from vials is a significant challenge because of surface-tension effects.

The astronaut began treatment with the enoxaparin, initially at a higher dose that was reduced after 33 days to make it last until an oral anticoagulant (apixaban) could arrive via a supply spacecraft. Anticoagulation-reversing agents were also sent.

Although the size of the clot progressively shrank and blood flow through the affected internal jugular segment could be induced at day 47, spontaneous blood flow was still absent after 90 days of anticoagulation treatment. The astronaut took apixaban until four days before the return to Earth.

On landing, an ultrasound showed the remaining clot flattened to the vessel walls with no need for further anticoagulation. It was present for 24 hours after landing and gone 10 days later. Six months after returning to Earth, the astronaut remained asymptomatic.

What is not known is whether weightlessness caused the clot, or whether it would have occurred regardless. The former seems very possible as the astronaut had no history of such clots, and returned to normal almost immediately upon return to Earth. As noted at the link, more research is necessary, especially in anticipation of long interplanetary flights.

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Starliner lands safely after failed orbital insertion

Capitalism in space:Boeing’s Starliner capsule successfully landed today in New Mexico, returning to Earth prematurely because of its failure to reach its proper orbit after launch two days ago.

The article quotes extensively from both NASA and Boeing officials touting the many successful achievements of this flight, while trying to minimize the failure that prevented the capsule from docking with ISS properly. And that failure?

The mission elapsed timer issue that cut short Starliner’s planned eight-day mission started before the spacecraft lifted off Friday from Cape Canaveral aboard a United Launch Alliance Atlas 5 rocket, according to Chilton. “Our spacecraft needs to reach down into the Atlas 5 and figure out what time it is, where the Atlas 5 is in its mission profile, and then we set the clock based on that,” Chilton said in a press conference Saturday. “Somehow we reached in there and grabbed the wrong (number). This doesn’t look like an Atlas problem. This looks like we reached in and grabbed the wrong coefficient.”

“As a result of starting the clock at the wrong time, the spacecraft upon reaching space, she thought she was later in the mission, and, being autonomous, started to behave that way,” Chilton said. “And so it wasn’t in the orbit we expected without the burn and it wasn’t in the attitude expected and was, in fact, adjusting that attitude.”

I read this and find myself appalled. While I agree that overall the mission proved the capsule capable of launching humans to ISS (which is why NASA is considering making the next Starliner mission manned despite this failure), this failure suggests a worrisome lack of quality control at Boeing. I can’t even imagine how the Starliner software could be mis-configured to “grab the wrong number.” This explanation makes no sense, and suggests they are spinning the failure to avoid telling us what they really did wrong.

Either way, I suspect that NASA will approve a manned launch for Starliner’s next orbital flight, but will do so only after dwelling on the problem for at least six months.

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Starliner launch fails, spacecraft to return to Earth

After being successfully placed in a preliminary orbit by ULA’s Atlas 5 rocket early this morning, Boeing’s Starliner capsule failed to reach its required orbit for docking with ISS when its own rocket engines did not fire properly at the right time.

The orbit it is in is stable, and the spacecraft is undamaged. Engineers now plan to bring it back to Earth on Sunday, landing at White Sands, New Mexico.

It appears some software issue had the capsule fire its own rockets either at the wrong time or for too short a time. The spacecraft was then in the wrong orbit, and needed to use too much fuel to correct this issue, making it impossible to dock with ISS.

More information here:

However, for reasons Boeing engineers do not yet understand, Starliner’s Mission Event Timer clock malfunctioned, causing the vehicle to think it was at a different point in the mission and at a different time in its mission that it actually was.

…This resulted in Starliner’s Reaction Control System thinking the Orbit Insertion Burn was underway and executing a series of burns to keep the vehicle oriented in the insertion burn attitude; however, the Orbit Insertion Burn was not actually occurring.

When mission controllers realized the issue, they sent manual commands to Starliner to perform an Orbit Insertion Burn in a backup window that came roughly eight minutes after the planned maneuver. However, a known and brief gap in NASA satellite communications caused a further delay.

By the time Starliner was finally able to burn its engines and get into a stable orbit, it had burned 25% more propellant than anticipated.

Boeing is certainly not having a good year. First it has had to shut down production on its new 737-Max airplane due to several crashes caused by software issues. Next its SLS rocket for NASA has had endless cost overruns and delays. Now Starliner fails during its first launch.

For ULA, however, the Atlas 5 rocket performed exactly as planned, so this launch gets listed as a success. They have now completed 5 launches this year.

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Dragon launch abort test set for January 4

NASA announced on December 6 that the launch abort test of SpaceX’s crew Dragon capsule will occur no earlier than January 4.

SpaceX and NASA originally hoped to launch the test flight, called an In-Flight Abort Test, sometime this month, but an exact launch date was never released. In a statement Friday, NASA officials said the mission will now lift off no earlier than Jan. 4 from Pad 39A of NASA’s Kennedy Space Center in Cape Canaveral, Florida, pending launch range approval from the U.S. Air Force.

The new launch target will push the SpaceX flight beyond the year-end holidays, as well as a planned Boeing launch of its first uncrewed Starliner astronaut taxi for NASA, which is slated to launch Dec. 20.

The article does not explain why a December test was not possible. The second paragraph of the quote above however might give a hint, in that a December launch might have interfered with those Christmas/New Year holidays, and both the agency and the company might have decided it was better for all to wait an extra week or so.

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Successful Russia and Rocket Lab launches

Two launches successfully took place in the early morning hours today. First Rocket Lab launched seven small satellites into orbit, including one that will release an artificial meteor shower. During that launch they also obtained telemetry of their first stage as it fell to Earth.

Rocket Lab CEO Peter Beck just tweeted that the Electron’s first stage performed well during today’s re-entry experiment. “Electron made it through wall! Solid telemetry all the way to sea level with a healthy stage. A massive step for recovery!!” Beck tweeted.

Russia in turn launched a Progress cargo capsule to ISS.

The leaders in the 2019 launch race:

27 China
19 Russia
12 SpaceX
7 Europe (Arianespace)
6 Rocket Lab

China now leads the U.S. 27 to 25 in the national rankings.

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SpaceX targets December for launch abort test, early 2020 for 1st manned Dragon mission

According to SpaceX officials, the company is aiming to perform its Dragon launch abort test before the end of this month, and then follow-up with the first manned Dragon mission to ISS in early 2020.

“We’re targeting December,” said [Jessica Jensen, director of Dragon Mission Management at SpaceX] today (Dec. 3) during a news conference discussing tomorrow’s (Dec. 4) planned launch of a robotic Dragon cargo mission to the International Space Station (ISS). “We’ll see if we can get there.”

SpaceX holds a multibillion-dollar NASA contract to ferry astronauts to and from the ISS using Crew Dragon and the Falcon 9. The capsule has already visited the orbiting lab once, on the landmark uncrewed Demo-1 mission this past March. If everything goes well with the [launch abort test], the company will be cleared for the first crewed mission — a test flight known as Demo-2 that will carry NASA astronauts Doug Hurley and Bob Behnken.

Demo-2 is targeted for early 2020, SpaceX founder and CEO Elon Musk has said. Contracted, operational ISS flights would follow shortly thereafter.

NASA officials have repeatedly said that early 2020 is too soon because of the paperwork that SpaceX has to complete prior to launch. It could be that Musk is gently applying pressure on them here to speed up this make-work so that the real business of spaceflight can proceed.

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SpaceX to test upper stage endurance as part of Dragon launch

Capitalism in space: SpaceX plans to perform a six hour orbital coast test of its Falcon 9 upper stage following the release of the Dragon cargo capsule tomorrow (scrubbed today due to high winds).

This is why the first stage will land on a drone ship rather than at Kennedy.

According to SpaceX the test is at the request of “other customers”, unnamed. The article adds this speculation:

Jensen says that the coast test will be performed for unspecified “other” customers, presumably referring to the US Air Force (USAF) and other commercial customers interested in direct-to-geostationary (GEO) launch services. Direct GEO launches require rocket upper stages to perform extremely long coasts in orbit, all while fighting the hostile vacuum environment’s temperature swings and radiation belts and attempting to prevent cryogenic propellant from boiling off or freezing solid. In simple terms, it’s incredibly difficult to build a reliable, high-performance upper stage capable of remaining fully functional after 6-12+ hours in orbit.

Although SpaceX said that the test was for “other” customers, that may well have been a cryptic way to avoid indicating that one such customer might be NASA itself. NASA is in the midst of a political battle for the Europa Clipper spacecraft’s launch contract, which is currently legally obligated to launch on NASA’s SLS rocket. Said rocket will likely cost on the order of >$2 billion per launch, meaning that simply using Falcon Heavy or Delta IV Heavy could save no less than ~$1.5 billion. Incredibly, that means that simply using a commercial launch vehicle could save NASA enough money to fund an entire Curiosity-sized Mars rover or even a majority of the cost of building a dedicated Europa lander. Such a launch would demand every ounce of Falcon Heavy’s performance, including a very long orbital coast.

These speculations could all be true. SpaceX might merely be doing what it always does, testing new engineering upgrades during operational missions. It will then be able to sell its rocket’s enhanced capability to all these customers.

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“Damaged cable” causes Russians to delay Progress launch

Because of the discovery of a “damaged cable” on a Progress freighter, the Russians have delayed its launch from December 1 to December 6.

On the morning of November 25, Roskosmos announced that issues had been found during the preparations of Progress MS-13 for launch. “Problems are now resolved and the checks of onboard systems are ongoing,” the State Corporation said. “There will be a separate announcement on the launch date…” the announcement said, hinting that the planned December 1 launch window was no longer valid. Before the end of the work day in Moscow on November 25, Roskosmos posted an update announcing that the launch of Progress MS-13 had been rescheduled for December 6, 2019, at 12:34 Moscow Time, due to an issue with an onboard cable found by specialists from RKK Energia. The problem was resolved after the replacement of the cable, the company said. According to a posting on the online forum of the Novosti Kosmonavtiki magazine, specialists spent past two days trying to find a source of electric charge on the body of the spacecraft and then discovered a damaged cable in the vehicle’s instrument compartment. [emphasis mine]

Considering the drillhole found in an earlier Soyuz capsule, I cannot help wondering if this damage was intentional. The Russians never revealed if they had identified the culprit of that earlier damage, and the reports from Russia today are somewhat vague about this new damage.

This Progress launch had earlier been rescheduled from December 6 to avoid a conflict with the launch of a Dragon cargo capsule. There is no word yet on how that conflict will be mitigated now that the launch is back on that date.

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Sierra Nevada updates Dream Chaser status, names its cargo module

Capitalism in space: In providing a detailed update in the construction of its reusable Dream Chaser mini-shuttle, Sierra Nevada yesterday revealed that it has named the small expendable cargo module that it will be attached to its Dream Chaser “Shooting Star.”

As part of Dream Chaser’s overall design, the vehicle itself does not contain the berthing port or solar arrays needed for it to perform its mission. Instead, those elements are mounted on what had been, before today, referred to as the cargo module – an element of Dream Chaser that now has a dedicated name: Shooting Star.

The name is a nod to the fact that it is the only part of Dream Chaser that is disposable and will burn up in the atmosphere as a streaking ball of fire – just like a shooting star.

The module itself, while containing the solar arrays and main propulsion elements for orbital maneuvering, will also be capable of transporting a large amount of internal cargo to the Station. It is also the part of Dream Chaser on which external cargo can be mounted for delivery and disposal of external elements that are no longer needed for the orbital outpost.

The article provides many details about the status of Dream Chaser that are worth reading, including noting its other potential uses beyond supplying ISS with cargo.

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SpaceX completes Crew Dragon static fire tests

SpaceX yesterday successfully completed a static fire engine test of its Crew Dragon capsule, demonstrating that it has fixed the issues that caused the April 20th explosion during an earlier test that destroyed a capsule.

Wednesday’s test occurred just 207 days after the April anomaly, a quick turnaround time given the complexity of the systems at hand. The incident earlier this year occurred just milliseconds before the engines were to have ignited, and was eventually traced to valves leaking propellant into high-pressure helium lines.

SpaceX made numerous changes to Crew Dragon as a result of the anomaly, including the replacement of the valves with burst-discs. The company has also been performing several smaller-scale tests of the redesigned system at their test facility in McGregor, Texas. Last month, SpaceX Tweeted a video of one such test.

Wednesday’s test was the first full-scale firing of all eight of Crew Dragon’s SuperDraco’s at once since the April incident.

This success clears the way for the launch abort test using this same capsule, now tentatively scheduled for mid-December.

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New video of Starliner pad abort test

Boeing has released a new video of the Starliner pad abort test on November 4th, showing the full flight.

I have embedded the footage below the fold. The one aspect of this test that I have as yet not seen any explanation for is the red cloud to the left of the capsule’s touch down spot. It surely looks like the kind of smoke one sees from the release of certain toxic fuels. It was also something that the live stream video focused on, suggesting the possibility that its existence was important and needed to be recorded for engineering reasons.

Regardless, the fact that any onboard astronauts would have been safely returned to Earth, based on this test, should mean Boeing’s abort system is functioning properly. They note that they have pinpointed the reason one parachute did not deploy (“attributed to the lack of a secure connection between the pilot chute and one of the main chutes”), a problem that is probably quite simple to fix. Hopefully that one failure will not cause any significant delays in their future flights, including the first manned flight next year.
» Read more

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NASA to fly more year-plus missions to ISS

Leaving Earth: In an effort to shift the research focus on ISS toward learning how to do interplanetary missions, NASA wants to fly more year-plus missions to the station.

Crewmembers usually spend about six months aboard the ISS before coming back down to Earth. But that’s far shorter than a Mars mission would be; the trip to the Red Planet takes eight to nine months one way with current propulsion technology. So, NASA wants more data about the effects of long-duration spaceflight on the physiological and psychological health of astronauts. (The ISS isn’t a perfect Mars analog in this respect, of course; it resides within Earth’s protective magnetosphere and is therefore exposed to less-damaging radiation than a Mars-bound craft would be.)

To date, the agency has launched just one yearlong ISS mission, sending Scott Kelly to live on the orbiting lab from March 2015 to March 2016. Russian cosmonaut Mikhail Korniyenko took part in this flight as well, spending 342 days in space, just like Kelly. NASA has also extended two other astronauts’ ISS stays into the “Mars transit” range: Peggy Whitson racked up 289 days of continuous flight in 2016 and 2017, and Christina Koch, who arrived on the orbiting lab in March, is now scheduled to come down in February 2020.

But these three data points aren’t enough, said [Julie Robinson, NASA’s chief scientist for the ISS Program],. “What we’re saying now is we want to really bump that up a notch and add 10 more subjects to that U.S. database,” she said.

The ISS Program has approved that plan, which NASA can start implementing once a private astronaut taxi is up and running, Robinson added.

NASA should have been doing this from the beginning, The Russians have always wanted to do longer missions, and have been frustrated by NASA’s resistance. That the agency is now pushing to focus ISS research on learning how to do interplanetary travel is wonderful news. It means that we will finally be using ISS properly.

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Boeing & NASA declare pad abort test a success

According to the NASA press release for yesterday pad abort test of Boeing’s Starliner capsule, the test was a success even though one of three main parachutes did not deploy successfully.

A pitcharound maneuver rotated the spacecraft into position for landing as it neared its peak altitude of approximately 4,500 feet. Two of three Starliner’s main parachutes deployed just under half a minute into the test, and the service module separated from the crew module a few seconds later. Although designed with three parachutes, two opening successfully is acceptable for the test parameters and crew safety. After one minute, the heat shield was released and airbags inflated, and the Starliner eased to the ground beneath its parachutes.

All reports say that this parachute issue will not effect the December 17 planned launch of the first unmanned orbital flight to ISS.

I find NASA’s reaction to this anomaly fascinating. Previously the agency repeatedly made a very big deal about the slightest anomaly by both Boeing and SpaceX on any test or procedure. While the agency’s response to these problems could have been reasonably justified, the caution it sometimes exhibited, often causing significant delays that might have been avoidable, was somewhat disturbing, especially when contrasted with the agency’s willingness to accept far more serious issues in connection with SLS and Orion.

Now however, the agency has no problem with the failure of one parachute to deploy during this test. While I actually agree with this response, the contrast is interesting and suggests to me that politics and deadlines (with the Russian Soyuz contract running out) are finally exerting some influence over NASA’s safety people. I suspect it has been made clear to them that unless something really seriously goes wrong, as long as the tests would have resulted in living astronauts, the safety bureaucrats had better not stand in the way of progress.

If so, this is very good news. It means that, assuming nothing really goes wrong with the remaining tests, the first manned missions are finally going to occur next year, relatively early in the year.

Posted at the Hayabusa-2/OSIRIS-REx asteroid conference in Tucson this week.

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Cygnus successfully launched by Antares

Capitalism in space: Northrop Grumman today successfully launched its Cygnus unmanned cargo freighter to ISS, using its Antares rocket.

This was only the third launch for Northrop Grumman this year, which matches its total last year and has been its typical count for the past decade and a half. Previously that number was mostly Pegasus launches. Now it is the Antares/Cygnus launches to ISS, as Pegasus has lost most of its business.

The leaders in the 2019 launch race:

20 China
17 Russia
10 SpaceX
6 Europe (Arianespace)
4 ULA
4 India

The U.S. now leads China 22 to 20 in the national rankings.

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Crew Dragon successfully tests SuperDraco engines

Capitalism in space: SpaceX’s Crew Dragon capsule, planned for a launch abort test in December, has successfully completed a set of static fire engine tests of two of its SuperDraco launch abort engines.

They next plan a static fire test of all eight engines, followed by that launch abort flight. If all goes well with both, the only thing blocking SpaceX from launching its first manned mission early in 2020 will be the paperwork NASA is demanding they fill out prior to flight.

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