SpaceX launches four astronauts to ISS

Using its Falcon 9 rocket lifting off from Cape Canaveral, SpaceX early this morning put four astronauts into orbit for a six month mission to ISS.

The Dragon capsule, Endurance, was making its third flight. The first stage, flying for the first time, landed successfully back at Cape Canaveral.

The leaders in the 2023 launch race:

58 SpaceX
37 China
12 Russia
7 Rocket Lab

In the national rankings, American private enterprise now leads China in successful launches 67 to 37. It also leads the entire world combined, 67 to 60, while SpaceX by itself now trails the rest of the world (excluding American companies) 58 to 60 in successful launches.

Axiom raises $350 million in private investment capital

Axiom's space station assembly sequence
The assembly sequence for Axiom’s space station while attached to ISS.
Click for original image.

Axiom announced today that in its most recent round of funding it raised an additional $350 million in private investment capital, almost tripling the private capital it has obtained in total.

Axiom Space announced today that it secured $350 million in its Series-C round of growth funding, lifting the total funds raised to over $505 million from investors and achieving more than $2.2 billion in customer contracts.

To date, Aljazira Capital and Boryung Co., Ltd., have anchored the round, paired with support from an array of diverse backers that include deep-tech venture capital funds and strategic brand partners, positioning Axiom Space as second to SpaceX for the most amount of money raised by a private space company in 2023, based on available pitchbook data.

The press release also reaffirms the company’s planned schedule for its space station project, with the first module launching and attaching to ISS in 2026. The graphic shows the assembly sequence, with the rear docking port the one linked to ISS. When assembly reaches the stage of the fourth image it will then be able to separate from ISS and fly independently in 2031. That last number however is one year later than NASA’s previous predictions for the retirement of ISS, suggesting Axiom knows something NASA has not yet told us.

Hat tip to Jay, BtB’s stringer.

Ingenuity’s 55th flight completed

Overview map
Click for interactive map.

The Ingenuity engineering team today updated the helicopter’s flight log, showing that the 55th flight occurred on August 12, 2023, one day later than originally planned, and flew 881 feet for 143 seconds, 61 feet and 9 seconds longer than planned.

The overview map above shows the present locations of both Perseverance and Ingenuity. The green dot marks Ingenuity’s new position, while the blue dot marks where Perseverance presently sits in Jezero Crater. Based on this map, the main goal of the flight was apparently to fly Ingenuity over a route that Perseverance will likely use to return to its planned route, as indicated by the red dotted line.

Intuitive Machines sets mid-November launch date for its Nova-C lunar lander


Click for interactive map.

Intuitive Machines announced yesterday that the launch of its lunar lander, Nova-C, is now targeting a November 15-20, 2023 window, lifting off on a SpaceX Falcon 9 rocket.

The yellow dot on the map to the right indicates the landing site, Malapert A, in the southern latitudes of the Moon. The white cross indicates the south pole.

The lander had originally planned to launch in 2021, but delays in construction pushed the launch back two years. A second company, Astrobotics, has its own lander, Peregrine, that though also delayed two years, has been ready to launch since early this year. It won’t launch until the end of this year at the earliest, however, due to delays in readying its rocket, ULA’s Vulcan on its first flight.

Both India’s Chandrayaan-3 and Russia’s Luna-3 are right now on their way to the Moon, with each planning a landing next week.

NASA engineers still struggling to understand why Orion’s heat shield ablated so much

NASA engineers still do not understand why the heat shield on its Orion capsule ablated as it did during its return to Earth on the first unmanned Artemis-1 mission.

The agency is still running tests. It also expressed confidence that the issue will not delay the Artemis-2 mission, the first intended to carry humans on SLS and in Orion and still scheduled for late 2024.

At the same time, agency officials hinted that the third Artemis mission, which has always been planned as putting humans on the Moon for the first time since Apollo, might not achieve that goal. It is still not clear whether the mission’s lunar spacesuits as well as SpaceX’s Starship lunar lander will be ready on time. The latter is facing serious regulatory problems imposed by the Biden administration that is generally preventing it from flight testing the spacecraft.

That second Artemis mission, the first planned to carry humans, is one that actually at present carries the most risk. It will not only use a heat shield that at present engineers do not entirely understand, it will be the first Orion capsule to have the environmental systems necessary for its human cargo. NASA is putting humans on the first test flight of those systems.

Boeing delays first manned Starliner flight again, until March of 2024

Because of both parachute and wiring issues in its Starliner capsule, Boeing revealed today that it is delaying the first manned Starliner flight again, until March of 2024, so that it has time to change and test the parachutes as well as remove the flammable tape inside the capsule.

The company had been hoping to finally fly that first manned flight last month, but was forced to cancel when in June it discovered two shocking problems. First the connections between the parachutes and the capsule were too weak, and second, for some reason engineers had used tape to protect the capsule’s wiring that was too flammable and had to be replaced or covered somehow.

Boeing is taking the tape off in places where it’s easy and safe to do so and considering other remediation techniques, such as protective barriers or coatings over it, in trickier spots, Nappi said.

The parachute work is multifaceted as well. For example, Boeing has modified the soft link design to make it stronger, and the new version is being manufactured now, Nappi said. The company also decided to swap out Starliner’s parachute system, putting a new version slated for the first operational mission on board for [the crew flight test]. The new soft links will be incorporated into the new chutes, which will get to strut their stuff during a drop test soon. “We expect that the drop test will occur in mid to late November,” Nappi said. “That’s what the planning indicates at this point, and we’ll watch that closely.”

The seemingly endless number of mistakes and bad engineering that we have seen during the development of Starliner speaks very badly of Boeing in almost every way possible. These last two problems are especially egregious. Neither should have ever happened, and if so should never had been unnoticed until a mere month before launch and years into the project.

It must also be noted that March ’24 is merely a target date. Don’t bet the house on it happening then.

NASA agrees to let Axiom fly a fourth private manned mission to ISS

NASA and Axiom have now signed a new agreement allowing Axiom to fly a fourth private manned mission to ISS, tentatively scheduled for no earlier than August 2024.

Through the mission-specific order, Axiom Space is obtaining from NASA crew supplies, cargo delivery to space, storage, and in-orbit resources for daily use. The order also accommodates up to seven contingency days aboard the space station. This mission is subject to NASA’s pricing policy for the services that are above space station baseline capabilities.

The order also identifies capabilities NASA may obtain from Axiom Space, including the return of scientific samples that must be kept cold and other cargo, and the capability to use the private astronaut mission commander’s time to complete NASA science or perform tasks for the agency.

The company has already hired SpaceX to provide the transportation to and from ISS, using its Falcon 9 rocket and one of its fleet of four manned Dragon capsules.

Northrop Grumman’s Antares rocket successfully places Cygnus freighter into orbit

Northrop Grumman’s Antares rocket tonight successfully launched a Cygnus freighter into orbit to ISS, flying for the last time with a first stage built in the Ukraine with engines from Russia.

Until Firefly can provide Northrop Grumman with a new American-made first stage, for the next three Cygnus cargo missions to ISS the company has purchased SpaceX’s Falcon 9 rocket.

This was Northrop Grumman’s first launch in 2023, so there is no change to the leader board in the 2023 launch race:

51 SpaceX
30 China
9 Russia
6 Rocket Lab
6 India

American private enterprise now leads China in successful launches 59 to 30, and the entire world combined 59 to 50, with SpaceX by itself still leading the entire world (excluding American companies) 51 to 50.

NASA puts off planetary mission competition for budget reasons

NASA has decided for budget reasons to delay the competition by scientists for a planetary mission by at least one year because of new budget constraints which the agency claims come from the budget limits imposed by Congress.

NASA has planned to release the announcement of opportunity, or AO, for the fifth New Frontiers mission in November, after releasing a draft version for public comment early this year. The release of the final AO would have kicked off a competition ending with the selection of a mission in the fall of 2026 for launch in the early 2030s.

However, after a debt-ceiling agreement enacted in early June that would keep non-defense discretionary spending at 2023 levels for fiscal year 2024, NASA tapped the brakes on those plans. Lori Glaze, director of NASA’s planetary science division, said at a June 21 meeting of the agency’s Planetary Science Advisory Committee that the release of the AO would likely be delayed beyond November as NASA evaluates the implications of the debt-ceiling deal.

That claim is likely bogus. I suspect the real reason the agency has been forced to delay this project is because of cost overruns in other already existing planetary missions, most specifically the Mars Sample Return mission, whose budget has apparently doubled from about $4 billion to $8-$9 billion. Congress is likely not going to increase NASA’s budget in 2024, so this cost overrun forces it to find savings elsewhere.

NASA changes have cost Northrop Grumman $36 million on its Lunar Gateway module

Northrop Grumman yesterday revealed that unexpected requirement changes to the specifications of its HALO module for NASA’s Lunar Gateway space station has raised its cost for this fixed price contract by $36 million.

In the company’s fiscal second quarter financial results released July 27, the company announced an unfavorable estimate-at-completion adjustment of $36 million for its work on the Habitation and Logistics Outpost (HALO) module, one of the first elements of the Gateway. The company blamed the charge on “evolving Lunar Gateway architecture and mission requirements combined with macroeconomic challenges” that caused cost growth on the program.

…“We think that is best applied for commercial items or production programs with stable requirements and mature designs,” [the company’s CEO] said of fixed-price contracts. “As it’s turning out on the HALO program, the requirements are not as stable as we or the government anticipated, and we’re working with them to address that change management as we go forward.”

The HALO module was an upgrade of the company’s Cygnus cargo freighter, with its original fixed-price contract for $935 million.

On a fixed-price contract, NASA is not supposed to change its specifications. The company gets somewhat general requirements from NASA, and then builds the product to its own specifications. It appears that either NASA managers don’t seem to understand this and are causing the company problems, or the company itself had not anticipated some design and construction issues before bidding and are struggling to address them now. In the latter case Northrop Grumman managers might have themselves not understood the nature of fixed-price contracts, and had assumed NASA would simply pick up any increase in the project’s budget, as it does in cost-plus contracts. It apparently is not, and thus this old big space company is now suddenly forced to face reality.

Houston mission control loses contact with ISS for about 90 minutes

NASA’s mission control in Houston yesterday lost contact with ISS for about ninety minutes during work at the Johnson Space Center, an outage apparently caused or related to upgrade work being done there.

Back-up systems were activated but not used, while communications continued through Russia’s mission control in Moscow. Nor was anyone on the station ever in any danger, according to NASA officials.

The only concern with such an outage would be the many systems on the American half of ISS that are closely controlled and maintained by the ground. On the Russian half the goal has always been to build its station modules so they could run independent of ground operations.

JPL employee admits he used COVID money fraudulently to grow pot

A JPL employee has pled guilty to lying on his applications for COVID loans in order to use the money “to pay off a real estate debt and fund his illegal cultivation of marijuana.”

Armen Hovanesian, 32, of Glendale, agreed to plead guilty to defrauding a government sponsored loan plan in 2020, admitting to using some of the fraudulently obtained cash to fund an illegal marijuana cultivation operation. Hovanesian works as a cost-control and budget-planning resource analyst for the JPL, which is a federally funded research lab for NASA, according to the United States Department of Justice.

From June 2020 to October 2020, Hovanesian submitted three loan applications to the Economic Injury Disaster Loan Program for businesses he operated. The program provided low-interest financing to small businesses, renters and homeowners affected by disasters, including the coronavirus pandemic. As part of his plea agreement, he admitted to making false and fraudulent statements when applying for the loans, including lying about each business’s revenue from the previous year, as well as making “false and fraudulent” statements regarding what he planned to do with the money if approved for the loans. [emphasis mine]

That this guy’s job at JPL was essentially a bean counter suggests this might help explain the center’s recent budget and management problems. It certainly indicates the quality of its management has declined.

NASA awards 11 small development contracts to a variety of companies

Capitalism in space: NASA today announced that it has awarded small contracts to eleven different companies, ranging from big established companies like ULA and Lockheed Martin to small startups like Varda and Zeno, for developing a range of new technologies, from power production on the Moon to making building materials from lunar soil.

Five of the technologies will help humanity explore the Moon. For astronauts to spend extended periods of time on the lunar surface, they will need habitats, power, transportation, and other infrastructure. Two of the selected projects will use the Moon’s own surface material to create such infrastructure – a practice called in-situ resource utilization, or ISRU. Redwire will develop technologies that would allow use of lunar regolith to build infrastructure like roads, foundations for habitats, and landing pads.

Blue Origin’s technology could also make use of local resources by extracting elements from lunar regolith to produce solar cells and wire that could then be used to power work on the Moon.

Astrobotic’s selected proposal will advance technology to distribute power on the Moon’s surface, planned to be tested on a future lunar mission. The company’s CubeRover would unreel more than half a mile (one kilometer) of high-voltage power line that could be used to transfer power from a production system to a habitat or work area on the Moon.

The contracts range in price from $1.6 to $34.7 million, with Blue Origin getting that largest award.

NASA gives up on finding a new asteroid target for Janus

Without funding for its own launch vehicle, and unable to find a new asteroid target that can be reached by any future planned NASA launch, NASA has decided to shelf the Janus asteroid mission, putting the spacecraft into storage.

Designed to send twin small satellite spacecraft to study two separate binary asteroid systems, Janus was originally a ride-along on the Psyche mission’s scheduled 2022 launch. Psyche’s new October 2023 launch period, however, cannot deliver the two spacecraft to the mission’s original targets, and Janus was subsequently removed from the manifest.

The spacecraft will remain in storage, and might be revived at some point in the future, should another mission’s launch allow it to reach some other asteroid.

NASA awards new spacesuit contracts

NASA yesterday issued two relatively small spacesuit contracts to the two companies it already has hired to develop different spacesuits, one for the Moon (Axiom) and the other for orbital spacewalks (Collins).

The new contract awards provides each company $5 million to begin design work for adapting their suits for the other tasks, with the goal aimed at having two different suits for Moonwalks and spacewalks, from two different companies. For the companies, having suits that work both in orbit and the Moon will enhance their product. For Axiom, it will also allow it to develop its own suit it can use on its own space station.

The original contracts awarded Axiom $228.5 million for its Moonsuit, and Collins $97.2 million for a new orbital suit. NASA has previously spent about a billion dollars and fourteen years trying to build its own new orbital spacesuit, and had failed to create anything.

Redwire gets new contract to build two more replacement solar panels for ISS

Redwire has gotten a new contract from NASA, through its main contractor Boeing, to build two more Roll-Out Solar Arrays (IROSA) for ISS that are being installed to replace the stations aging original solar panels.

Since 2021, a total of six Redwire-built arrays have been developed, delivered, and deployed on the ISS, augmenting its critical power supply. Each wing provides an additional 20+ kW of power once deployed, and all eight IROSA wings combined will provide more than 160 kW for over 10 years.

These roll out arrays are installed during a space walk, and then roll out on top of the old panels. They are small but more power efficient.

Sierra Space says first Dream Chaser will be ready for launch by December

In a presentation at an investor conference on June 27, 2023, a Sierra Space official provided an update on the status of its first Dream Chaser reusable mini-shuttle, dubbed Tenacity, stating that they expect it to be ready for launch by December, with the main question whether its ULA Vulcan launch rocket will also be ready.

The launch is supposed to be the second for Vulcan, but the first launch was just delayed for an undetermined amount of time so ULA can make modifications to the rocket’s Centaur upper stage. Once Tenacity is flying Sierra has a contract with NASA for seven cargo flights to ISS, with plans beyond.

The company is also working on a second version that can carry both crew and cargo. Vice said that version will have 40% greater cargo capacity than the first version and can support a six-person crew.

The ability of Dream Chaser to glide back to Earth in a runway landing, rather than splash down in the ocean, is a key selling point to customers, he argued. “We just think that landing at runways around the world is a huge differentiator: low-g landing back on a runway for both time-critical cargo and science, but also just the way people are going to want to fly back and land.”

The official also indicated that this human-rated version is being designed to work with the private Orbital Reef space station that Sierra Space is building in partnership with other companies. The company also said it is planning its own free flying version of its Orbital Reef LIFE module that the company hopes to launch by the end of 2026, ahead of Orbital Reef. If so, that would make this the sixth independent private space station planned by American companies.

Because much of this presentation was designed to impress potential investors, we should take it with a touch of skepticism. Nonetheless, that the company is considering launching its own station, independent of the Blue Origin-led Orbital Reef station, suggests it has its own doubts about whether that project will ever take off as planned, and has thus decided to make its own contingency plans.

Hat tip to Jay, BtB’s stringer.

Surprise! The cost for the Mars Sample Return mission is ballooning!

According to NASA, the cost for the Mars Sample Return mission could possibly rise to as high as $8 to $9 billion, more than double the $3.8 billion to $4.4 billion estimated by a 2020 review.

NASA itself has recently become very silent about the project’s expected cost.

NASA officials have been careful not to give any estimates of costs for MSR in recent presentations, stating that it will wait until a formal confirmation review for the program, scheduled for the fall, before providing an official cost and schedule baseline. That will come after a series of preliminary design reviews and a review by a second independent board led by Orlando Figueroa, a former director of NASA’s Mars exploration program.

Those earlier numbers were never realistic, based on NASA’s recent track record. The cost of its big projects — Webb, SLS, Orion, Roman Telescope — always grows exponentially, once the project gets going.

This cost increase however is a serious political problem for NASA and this sample return mission, as the House is demanding major real cuts in the budgets of almost all federal agencies. While I expect NASA to survive these cuts without great harm, a program that shows out-of-control budget growth might become a target by the House, which is likely why NASA scheduled its review of the sample return mission to occur in the fall, after the House approves its next budget. Better to announce bad news as late as possible.

Biden administration announces India will sign Artemis Accords

Modi meeting Biden upon arrival at White House June 21, 2023
Modi meeting Biden upon arrival at White House
on June 21, 2023

As part of the visit of Indian prime minister Narendra Modi to the U.S., the Biden administration today announced that India has agreed to sign Artemis Accords, becoming the 27th nation to join the American space alliance.

It appears India made this decision after the Biden administration agreed to foster a whole range of cooperative technology exchanges.

Cooperation in advanced computing, artificial intelligence, and quantum information science is also being fostered through the establishment of a joint Indo-US quantum coordination mechanism and the signing of an implementation arrangement on artificial intelligence, advanced wireless, and quantum technologies.

Both countries are working together on 5G and 6G technologies, including Open Radio Access Network (RAN) systems, with plans for field trials, rollouts, and scale deployments in both markets. “Here we’ll be announcing partnerships on open ran, field trials and rollouts, including scale deployments in both countries with operators and vendors of both markets. This will involve backing from the US International Development Finance, for cooperation and to promote the deployments in India,” the official said.

The US will support the removal of telecommunications equipment made by untrusted vendors through the US rip and replace program and welcomes Indian participation in this initiative.

The full list of signatories to the Artemis Accords is now as follows: Australia, Bahrain, Brazil, Canada, Columbia, Czech Republic, Ecuador, France, India, Israel, Italy, Japan, Luxembourg, Mexico, New Zealand, Nigeria, Poland, Romania, Rwanda, Saudi Arabia, Singapore, South Korea, Spain, the United Kingdom, the United Arab Emirates, the Ukraine, and the United States.

One would hope that this decision would help separate India from China and Russia, but this is unclear.

There are other questions. » Read more

Update on SpaceX’s work leading to next Starship/Superheavy test launch

Link here. A static fire engine test program has begun for Starship prototype #25, which will fly on top of a Superheavy prototype. Also, work on the launchpad, badly damaged by the first test flight in April, has proceeded quickly.

During the first integrated test flight of Starship, Super Heavy Booster 7’s 30 working engines dug a sizable hole under the OLM [Orbital Launch Mount] during liftoff. The first images of it pictured a dramatic scene and pointed at some tough repair work ahead for SpaceX teams. Over the last two months, the hole was covered and reinforcements have been installed deep into the ground to strengthen the soil.

More recently, teams have been installing several tons of rebar underneath the OLM. While some rebar remains to be installed, as seen from aerial pictures captured by NSF, this work is expected to be finished soon and should be followed by a convoy of concrete trucks to fill up the pit. SpaceX will then install water-cooled steel plates over this concrete which will help support them and serve as an anchor for them.

The update also describes the numerous additional prototypes SpaceX is building at Boca Chica for further flight tests. It also notes this disturbing fact about the company’s planned Starship/Superheavy launch facility in Florida:

Work on the second set of tower sections, chopsticks, carriage system, and QD arm at SpaceX’s Roberts Road facility has come to a halt. Contractor equipment has visibly disappeared and other construction equipment has been removed. The Florida Mega Bay parts have also made their way to Starbase, becoming the second Mega Bay at the Texas facility. The two big cranes that were previously at Roberts Road were also moved to Starbase to aid in the construction of that new Mega Bay.

On top of this, SpaceX has changed the use of the building previously thought to be the factory for Starship sections. This facility is now being used to process Starlink payload integration with Falcon 9’s fairings.

This slow down is probably because NASA has forbidden Starship/Superheavy launches from this launchpad because it is near the launchpad SpaceX uses for NASA’s manned missions. The agency wants SpaceX to be able to launch Dragon from its other more distant pad, and that work needs to be completed first before the Starship/Superheavy pad can be used.

NASA official in charge of its manned program denigrates the idea of fixed-price contracts

Jim Free, apparently hostile to commercial space despite running the NASA manned program dependent on it
Jim Free, apparently hostile to commercial space despite
running the NASA manned program dependent on it

Eric Berger on June 16, 2023 wrote up a careful analysis of comments made by NASA official Jim Free, who is in charge of its Artemis manned program, when he appeared on June 7, 2023 before the Aeronautics and Space Engineering Board and Space Studies Board in Washington, DC.

During that appearance, in which Free provided an update on the program’s status, including admitting that the manned lunar landing will not happen in 2025 but in 2026 — something that everyone in the space industry has known for years but NASA had been denying — Berger then noted this further comment by Free:

Oddly, Free also questioned the value of the contract mechanism that NASA used to hire SpaceX and its Starship lander. “The fact is, if they’re not flying on the time they’ve said, it does us no good to have a firm, fixed-price contract other than we’re not paying more,” he said.

Free did this after trying to place the entire blame for the launch delay on SpaceX, made worse by the regulatory delays being imposed on it by the FAA.

Berger than proceeded to outline in great detail why fixed-price contracts work far better than cost-plus contracts — also known widely in the space industry and detailed myself in Capitalism in Space. To sum up, cost-plus contracts produce very little but cost gobs of money, while fixed-price contracts save money while guaranteeing results. He then asked, “What’s going on here?” and answered it as follows:
» Read more

ESA transfers its Artemis-2 Orion service module to NASA

The European Space Agency (ESA) yesterday officially handed over to NASA its second completed Orion service module, to be used in 2024 on the first manned Artemis mission, dubbed Artemis-2, that will carry four astronauts on a mission around the Moon.

The European Service Module-2 will power the Orion spacecraft on the Artemis II mission that will see NASA astronauts commander Reid Wiseman, pilot Victor Glover, and mission specialists Christina Koch with Canadian Space Agency astronaut Jeremy Hansen complete flyby of the Moon and return to Earth.

The crew will fly Orion to 8889 km beyond the Moon before completing a lunar flyby and returning to Earth. The mission will take a minimum of eight days and will collect valuable flight test data, in the first time for over 50 years that humans have voyaged to our natural satellite.

The odds of this launching in 2024 are relatively slim. It will also be the first time NASA will be flying Orion’s environmental systems (the systems that keep the astronauts alive). We all hope those system work perfectly this first time, since people will be on board.

House proposed cuts pose no threat to NASA, despite the screams of agony

Proposed Republican budget cuts
Proposed Republican budget changes

Before even beginning this story, it is critical for my readers to understand that the worst any of these possible cuts could do to NASA’s budget in 2024 would be to bring it back to budgetary levels from most of the last decade, levels that hardly crippled the agency in the slightest.

The graph to the right, posted initially by Roll Call, outlines in detail the required cuts the Republicans in the House are demanding in the federal budget for the 2024 fiscal year. The percentages in the last column list the amount each of these twelve appropriation subcommittees must cut from their area of focus. NASA is part of the Commerce-Justice-Science category, which requires a total cut of 28.8%.

NASA’s budget in 2023 was $25.4 billion. If the House imposes that percentage cut to NASA, it would lower its 2024 budget to about $18 billion.

O my! We are all going to starve!
» Read more

Boeing gets NASA contract to develop new airplane wing design

In its effort to reduce fossil fuel use and thus save us from being burned to death by global warming in only a decade, NASA has now awarded Boeing a contract to develop new airplane wing design that it predicts will lower fuel use by up to 30%.

The X-66A is the X-plane specifically aimed at helping the United States achieve the goal of net-zero greenhouse gas emissions by 2050. To build the X-66A, Boeing will work with NASA to modify an MD-90 aircraft, shortening the fuselage and replacing its wings and engines. The resulting demonstrator aircraft will have long, thin wings with engines mounted underneath and a set of aerodynamic trusses for support. The design, which Boeing submitted for NASA’s Sustainable Flight Demonstrator project, is known as a Transonic Truss-Braced Wing.

While developing a more efficient wing design is certainly worthwhile, having skepticism about this project is certainly reasonable. First of all, it seems somewhat strange to award Boeing such a contract at this time, considering NASA own experience with the company with Starliner, as well as that company’s problems with other government contracts for the military.

Secondly, the press release makes a big deal about the project getting an X-plane designation, an entirely superficial and PR related title that if anything suggests there is very little steak to this sizzle.

Third, it is unclear the nature of this contract. Is is cost-plus, or fixed price? The press release says NASA will “invest $425 million over seven years, while the company and its partners will contribute the remainder of the funding, estimated at about $725 million.” If cost-plus, this means nothing. Boeing will use any excuse to go over budget in order to get more money from NASA.

Finally, half a billion dollars to develop and test a new airplane wing design, using an already existing airplane, seems incredibly exorbitant. And to require seven years to build it seems ridiculously long.

All in all, I suspect the real goal of this project is to funnel tax dollars to Boeing to help keep it afloat, not to build a new green airplane.

NASA worried FAA launch permit delays to Starship/Superheavy will delay first lunar landing

During a public meeting on June 7, 2023, a NASA official expressed concerns that the FAA’s slow launch permit process for SpaceX’s test program for developing Starship/Superheavy will end up seriously delaying the first Artemis manned lunar landing, presently targeting a December 2025 launch date.

The official, Jim Free, was very careful how he worded his comments, but the FAA issue loomed large in his mind.

Free said NASA met with the Federal Aviation Administration recently to discuss the importance of the Starship rocket to the space agency’s moon exploration plans. The FAA is overseeing SpaceX’s investigation into the problems encountered on the April 20 test launch, when the flight termination system took longer to destroy the rocket than expected. The destruct system is designed to terminate the flight before an errant rocket threatens populated areas.

The FAA is not expected to grant SpaceX another Starship launch license until the investigation is complete, and federal regulators are satisfied with changes to the rocket to address any public safety concerns. “They just have to get flying,” Free said of SpaceX. “When you step back and you look at (it), that’s a lot of launches to get those missions done, so our FAA partners are critical to that.”

For the FAA to treat SpaceX’s test program like ordinary launches, requiring a detailed investigation by it after every test flight, will likely delay the development of Starship/Superheavy by years.

Following the early suborbital tests of Starship, the FAA did not “oversee” the investigations. The FAA merely observed closely SpaceX’s investigation, and let it move forward when SpaceX was satisfied. Now the FAA wants to determine for itself when each launch will occur, even though there is no one at the FAA truly qualified to do that. The result will be endless delays and paperwork, and many fewer flights spaced many more months apart, none of which will do anything to aid the development.

NASA is obviously trying to get the FAA to see this, but we must remember that the change in policy at the FAA almost certainly came from the Biden administration, which doesn’t care as much for getting to the Moon as it does wielding its power to hurt Elon Musk, whom it now sees as a political opponent. Expect NASA’s pleas to fall on deaf ears.

Firefly delays NASA launch to August

According to papers filed with the FCC, Firefly’s July launch attempt of its Alpha rocket, carrying a set of NASA cubesats, has now been delayed one month to August.

Meanwhile, a second launch by Firefly for the Space Force is presently tentatively scheduled for June, and the company says it is wrapping up preparations for that launch. That contract’s prime focus is to demonstrate to the military the ability to launch with only a 24-hour notice.

If so, then this new rocket company, which has only launched twice before, with the second launch barely reaching orbit, will be launching twice in only a matter of weeks, both times from its launchpad at Vandenberg.

NASA names winners in annual student rocket competition

NASA yesterday named the winners in its annual student rocket launch competition, which took place at the Marshall Space Flight Center in Alabama on April 15, 2023.

The live stream of the competition is available here, cued to when the rockets begin launching.

The number of awards is a bit too many, making it seem that NASA wanted to make sure every team got some form of participation award. Nonetheless, these students demonstrated that they will soon be building real rockets, as part of the new and emerging rocket industry.

NASA: Psyche asteroid mission now targeting October ’23 launch

A report [pdf] from NASA on the steps taken by JPL to get the Psyche asteroid mission back on track after it failed to meet its launch date last fall says those steps are working, and the spacecraft should now succeed in meeting its new October ’23 launch date.

Both the report and today’s press release are filled with vague PR blather interspersed with complementing JPL for addressing the issues, including hiring about a dozen more people to get the main software issue that had prevented last year’s launch solved. I noticed one point however that was not mentioned clearly in the press release nor had been made clear in the earlier investigation report that today’s newly released report labels as “COVID-19 Related” issues.

The return to majority in-person work has made a tremendous difference in restoring visibility and informal communications across the project. Drop-in meetings, social coffee hours, off-site intensives, and individuals “walking the floor” have improved team interaction, problem-solving, efficiency, and trust. The team is also making judicious use of remote and hybrid access options as appropriate to ensure flexibility while not compromising their collaboration.

In other words, the panic over Wuhan had so restricted in-person contact at JPL that it had hampered the project’s development. Based on the vague language used to describe almost everything else mentioned in this new report, it appears that this issue more than anything else contributed the launch delay. Not surprisingly, no one at NASA, JPL, Caltech, or in the government wishes to make this admission bluntly. It would illustrate once again the foolishness of the lockdown policies imposed during the panic by the government and academia.

SpaceX successfully launches cargo Dragon to ISS

Capitalism in space: SpaceX this morning successfully launched another cargo Dragon freighter to ISS, lifting off on a Falcon 9 rocket from Cape Canaveral.

This cargo capsule is on its fourth flight. The first stage completed its fifth flight, landing on a drone ship in the Atlantic. The capsule carries about 7, 000 pounds of supplies, including another set of new solar arrays for ISS, and will dock with ISS tomorrow.

The leaders in the 2023 launch race:

38 SpaceX
20 China
8 Russia
5 Rocket Lab

American private enterprise now leads China 43 to 20 in the national rankings, and the entire world combined 43 to 36. SpaceX by itself leads the world 38 to 36, but when you add other American companies it still trails everyone else combined 38 to 42.

Newly discovered Starliner issues delay launch again

NASA and Boeing revealed today that two newly discovered design issues involving Starliner’s parachutes and the tape used to protect the capsule’s wiring has forced it to cancel the planned June launch, with no firm new launch date scheduled.

The parachute issue involves the parachute cords, specifically the “soft link joints” that connect those lines to the capsule.

[Mark Nappi, Boeing’s Starliner VP] told reporters fabric links that join the parachutes to the lines of the spacecraft, called soft link joints, need to be replaced and possibly recertified to withstand heavier loads and stresses to ensure crew safety. “They were tested recently because of a discovery that we found during the review process where we believed that the data was recorded incorrectly,” Nappi said. “We tested (the soft links), and sure enough, they did fail at the lower limit.” [emphasis mine]

The tape — which has been found to be far more flammable than expected — is difficult to fix.

The second problem found last week is more extensive since the tape used to protect Starliner’s wiring harnesses from nicks or abrasions runs for hundreds of feet through several of the spacecraft’s internal systems. “There is a lot of tape on the wire harnesses,” Nappi said. “We’re looking at solutions that would provide for potentially another type of wrapping over the existing tape in the most vulnerable areas that reduces the risk of a fire hazard.”

That both of these issues were not fixed in development is beyond astonishing and speaks so badly of Boeing’s engineering and management that it is difficult to find words. In fact, for Boeing to use tape that could cause a fire now, more than a half century after the Apollo 1 capsule fire, suggests a level of incompetence that makes one wonder why anyone would ever fly on any of its spacecraft or airplanes. This is certainly not the company that built the 747.

Officials indicated that they might be able fix this issues fast enough that a fall launch could occur, but made no promises.

For Boeing, this new delay only worsens its bottom line. It built Starliner on a fixed-price contract, so every delay and issue must be paid for by it, not NASA. Meanwhile, the delays mean that SpaceX is getting flight contracts to ISS from NASA, contracts that Boeing would have gotten had Starliner been ready as planned. Worse, ISS is now looking at a 2028 retirement. If Boeing doesn’t get Starliner operational soon, there might not even be any contracts for it to win.

I have embedded the full press conference below for those who wish to watch NASA and Boeing officials blather about how they really haven’t done anything stupid here. Really, you have got to believe them!
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