Russian lunar mission delayed again

The Russian Luna-Glob has been delayed again, partly due to embargoes imposed by the Ukraine war, and partly due to a lack of money.

The article notes that Russia’s participation in the European ExoMars project has left little resources for this lunar mission, causing delays. It also notes the possibility that the second mission in ExoMars, scheduled for 2018, might be delayed as well. (The first ExoMars mission is scheduled to launch next year.)

All-in-all, this story indicates to me that the Russians continue to have serious underlying financial and management problems throughout their society. Having lost faith in capitalism, after 20 years of not really doing it right, they have returned to a soviet-style big government top-down approach. I doubt it will solve their problems.

Vostochny launch building built to the wrong size

Government marches on! The Russians have just discovered that their Soyuz 2 rocket does not fit in the building just finished at their new spaceport at Vostochny.

The cutting-edge facility was meant be ready for launches of Soyuz-2 rockets in December, but an unidentified space agency of a of a told the TASS news agency of a of a late Thursday that the rocket would not fit inside the assembly building where its parts are stacked and tested before launch. The building “has been designed for a different modification of the Soyuz rocket,” the source said, according to news website Medusa, which picked up the story from TASS.

The rocket had just been delivered to Vostochny for assembly, so this report, though unconfirmed at this time, fits well with current events.

Congress places additional limits on Russian rocket engine use

Bad news for ULA and the Atlas 5: A defense bill approved by the Congressional negotiators has placed further limits on the number of Russian rocket engines ULA can use in future Atlas 5 government launches.

The bill, which still faces an Obama veto, only allows ULA to use 9 more Russian engines. The company however says it needs to have at least 18 available to keep its ability to launch government payloads while it develops its new Vulcan rocket.

Read the whole article. The political complexity of this whole situation does not bode well for ULA or its Vulcan rocket. Too many players with too many conflicting goals appear to make it difficult for the company to push the development forward efficiently.

First rocket arrives at Vostochny

The competition heats up: The Russians have now delivered to Vostochny the first Soyuz rocket for launch from that spaceport.

The launch is still planned for December, though no one would be surprised if it got delayed.

One minor but interesting thing to note at the link above. The pictures of the train and the containers holding the rocket sections were taken by none other than Dmitry Rogozin, the Russian deputy prime minister whom Putin himself has placed in charge of the construction of Vostochny. This is as if Obama put Biden in charge of NASA’s SLS program, and Biden himself took pictures of some construction event for the news media.

Aerojet is considering increasing its $2 billion offer to buy ULA

The competition heats up: A news report today suggests that Aeroject Rocketdyne is considering increasing its $2 billion bid to buy ULA, thus forcing that company to use its rocket engines rather than Blue Origin’s.

The article contains a lot of information that helps explain the background behind Aerojet Rocketdyne’s offer as well as ULA’s recent switch to Blue Origin. For one thing, ULA apparently dumped Aeroject because the company refused to invest any of its own money in developing a new rocket engine.

Last summer, Aerojet’s board also rejected ULA’s request that Aerojet invest $300 million to accelerate work on the AR-1 engine it is developing as an alternative to the Russian RD-180 engine that powers ULA’s Atlas V rocket, the sources said. … Aerojet’s refusal to invest more in the AR-1 engine ultimately drove ULA to opt for the BE-4 engine being developed by privately held Blue Origin, which is owned by Amazon.com founder and billionaire Jeff Bezos, the sources said.

More significant, it appears that the Rocketdyne portion of the company is owned by the Russians!

An Aerojet takeover of ULA would also require Russia to give its regulatory approval and transfer a technology license for use of the RD-180 engines, according to two of the sources. Russia refused to transfer the license to Aerojet when it bought Rocketdyne from Pratt & Whitney, a United Technologies Corp (UTX.N) unit in 2013, forcing Pratt to retain control of a small company that brokers RD-180 sales, and could be more reluctant to do so now, the sources said.

While the quote above is somewhat confusing, it certainly suggests that, with Congress banning the use of Russian-built engines in American rockets, using Aerojet Rocketdyne engines by ULA has become problematic.

In related more bad news for Aeroject Rocketdyne, the company has just agreed to pay Orbital ATK $50 million in connection with last year’s Antares launch failure. In addition, they will take back the Russian-built engines they refurshed and sold to Orbital. The agreement also ends the company’s part in Antares.

Two more arrests for embezzlement at Vostochny

The Russians today arrested two more individuals for the embezzlement of funds during the construction work at the new spaceport in Vostochny.

The Lyublino district court of Moscow has ruled to take into custody director of the VIP Stroi Engineering company Vadim Mitryakov and former head of the Nizhny Novgorod Volga-Vyatka construction company (VVSK) Yevgenia Degtyareva, suspected of embezzling 300 million rubles ($4.42 million) allocated for the construction of roads to the Vostochny cosmodrome, the court said on Monday. “The court granted the investigation’s request on the measure of restraint for Mitryakov and Degtyareva — arrest for 2 months, i.e. until November 7,” the court’s press service told TASS.

This puts five now under arrest in the case.

Soyuz capsule maneuvers to avoid space junk

The manned Soyuz capsule bringing three astronauts to ISS was forced to make a maneuver this morning to avoid a collision with a fragment from a Japanese rocket launched in 1989.

While space junk is an increasing problem, for a object to threaten a manned capsule making maneuvers in low Earth orbit is extremely rare. It appears from the story however that U.S. and Russian trackers thought there was a very good chance of an actual collision and took action to avoid it.

Manned Soyuz heads for ISS with new crew

A new crew was successfully launched into orbit last night by a Russian Soyuz rocket.

This is the mission that Sarah Brightman was originally going to fly on as a tourist — before she backed out or was rejected by the Russians as a unqualified. Instead, it carries one Russian who is going to take over as commander of the station for a long term mission, and two short term astronauts, from Kazakhstan and Denmark, who will remain in orbit for only about 10 days.

They are taking the long, two-day rendezvous route to ISS, so they won’t actually dock until Friday.

Russia accelerating development of Soyuz replacement

The competition heats up: The head of Energia, the Russian company that builds the Soyuz capsule, said this week at a space conference near Moscow that they are going to accelerate construction of a prototype of a next generation replacement, capable of launch four astronauts.

We have agreed with the engineers…. to reduce the time for construction and production of the first copy of this spaceship. Despite the fact that we have voiced and agreed on the first launch in 2021, we have set the task to build the prototype by 2019, and I think that we will succeed, ” Solntsev told reporters at the MAKS.

Take this with a grain of salt. Energia has proposed a number of different Soyuz replacements since 2000, none of which ever saw the light of day. At the same time, the situation in Russia has changed, and the government is now committed to financing a robust space program. Previously, Energia had to find private investment capital, which never arrived because, I think, investors did not trust the legal situation in Russia. They had no way of guaranteeing that they would own their shares. In fact, the recent take-over and consolidation of Russia’s entire aerospace industry by the government has proven those investor doubts entirely right.

At the same time, the increased competition in the launch industry and this government takeover might signal something real is finally going to happen.

Russia delays first manned Vostochny launch seven years

The heat of competition: Russia has finally admitted that it will not be able to fly manned missions from its new Vostochny spaceport in 2018, and had instead rescheduled that first flight for sometime in 2025.

The reasons were not spelled out, and it was unclear if financial considerations were behind the delay.

Space agency spokesman Mikhail Fadeyev made clear the change of plan in stating: ‘The first manned flight from the Vostochny Cosmodrome is scheduled for 2025 with an Angara-AV5 rocket, according to the federal space programme.’ The move reflected the ‘founding principle of Vostochny as an innovative cosmodrome’, he claimed. Under the plan, the first test flight of the Angara-A5B is scheduled for 2023, while the rocket’s first unmanned flight is slated for 2024.

Russian prime minister Dmitry Medvedev recently visited the spaceport, stressing the importance of the first unmanned launch, due in four months from now, being a success. His statement appeared to allow for the possibility of slippage in this timetable also.

Vostochny was first proposed in 2007, so that means it will take Russia almost two decades to get this spaceport ready for manned flights. Only a government operation, designed to create jobs instead of accomplishing something, takes such an ungodly long time to get finished.

Meanwhile, Russia will continue to use Baikonur for manned flight for at least one more decade.

Russia to do all-female simulated Moon mission

The competition heats up: The Institute of Biomedical Problems in Moscow has announced plans to do an all-female eight day simulated mission to the Moon.

Currently scheduled for October-November 2015, the experiment will differ from the Mars-500 venture not just in duration but most notably in crew composition. For Moon-2015, all the participants will be women, drawn from the staff at IBMP itself.

In their July announcement, IBMP named the ten volunteers from whom the actual crew will be chosen. All have strong scientific, medical or research backgrounds and many have worked in the space or aviation medicine sphere, working closely with cosmonauts before or after visits to the International Space Station (ISS).

The Institute’s focus is medical, so the goal is not to develop engineering to get to the Moon but to study the human body and how it reacts to living in a spacecraft environment. In this case, they can’t simulate weightlessness so the only thing they can study is how the crew interacts with each other in a confined space for a period of time.

Russians consider building reusable rocket

The competition heats up: Roscosmos is studying proposals for building a reusable first stage that will use wings to return to the launchpad for later reuse.

The project draft has been created as part of Russia’s 2016-2025 space program. According to Izestia, Russia could spend over 12 billion rubles (around $180 million) on the creation of the reusable first stage before 2025. The newspaper cites space experts as saying that satellite launches could become much cheaper with the use of renewable launchers as they would allow to save millions of dollars on engines installed on the first stage of the rocket. The cost of the engines used on the current expendable launch vehicles is $10-70 million.

I’m not sure how seriously we should take this. The Russians consider lots of proposals, many times leaking the proposals to the press for any number of reasons. Most of those proposals never come to fruition.

Nonetheless, SpaceX’s effort to make its Falcon 9 first stage reusable, thus making it far less expensive than anyone else’s, is clearly influencing the Russians, as it has ULA and the Europeans. They are feeling competitive pressure, and are thus compelled to respond.

Soyuz rocket builder proposes major upgrade

The competition heats up: The head of the Russian company that builds the Soyuz rocket said today that a new upgrade of that rocket could be built and flying by 2022.

Russia’s future Soyuz-5 carrier rocket will be equipped with advanced new engines using ecology-friendly fuel, according to Alexander Kirilin. “One of the distinguishing features of the Soyuz-5 is the use of liquefied natural gas as fuel,” Kirilin said in an interview with RIA Novosti published on Tuesday. “The engines will be developed from scratch, which would allow us to apply a variety of advanced technological and economic characteristics that would make Soyuz-5 competitive on global markets,” Kirilin said. “The design of Soyuz-5 allows the addition of extra side blocks to make it a heavy-class rocket, but we are focusing now on a prototype with operational payload of 9 metric tons,” he added.

At the same time, Kirillin stressed that the Soyuz-5 will not compete with the ongoing development of the Angara family of carrier rockets. [emphasis mine]

Kirillin is doing a political dance with this interview. On one hand he is trying to sell to the Putin government the idea of developing a new version of the Soyuz rocket — thereby giving his company work for decades hence — in order to increase Russia’s ability to compete in the international launch market. On the other hand, he has to convince that same government that this new Soyuz will not compete with Russia’s new Angara rocket.

The two ideas are contradictory, especially if the upgrade allows the Soyuz to be modular and scalable so it can launch larger payloads, like Angara.

Kirillin’s problem is that the only investment capital available to him comes from the government, which now controls the entire Russian aerospace industry. Under this Soviet-style monolithic set-up, he is not allowed to compete with other Russian companies. However, if he doesn’t convince the government to build something, his company will no longer have a reason for existing.

In other words, creating a single government organization to run all of Russia’s space industry, as Putin’s government has done, was very counter-productive in the long run. It discourages competition while naturally causing the industry to shrink.

Orbital ATK orders second Atlas 5 for launching cargo to ISS

In the heat of competition: Even as it has accepted delivery of two new Russian engines to power its Antares rocket, Orbital ATK has ordered a second Atlas 5 rocket to launch its Cygnus cargo capsule to ISS.

I suspect they want to give themselves some cushion time to test and install these new Russian engines prior to an actual launch. In order to fulfill their contract with NASA, however, they have to launch several times next year, thus requiring more replacements for Antares.

Ten years after the Russians did it, NASA finally produces lettuce in space

Lots of news stories today about yesterday’s lettuce feast on ISS, where a Japanese and two NASA astronauts chowed down on lettuce grown in a NASA-built space greenhouse, ten years after the Russians did it with the American-built and still working LADA greenhouse.

Almost all the stories below, however, fail to note that earlier effort, and instead make the false claim that this NASA experiment is the first to grow lettuce in space.

Only the last article, written at an alternative space news website normally focused on the collection of space memorabilia, gets it right, noting that the Russians did it more than a decade ago and have since then been regularly growing lettuce, peas, and radishes on ISS — and eating them. (They also link to the 2003 Air & Space article I wrote on this very subject.)

Meanwhile, take a scan of all the important mainstream news outlets above, none of whom did the slightest bit of research or fact-checking so they could find out that NASA’s experiment now is not the first, and in fact is more than a decade behind an earlier co-operative effort between the Russians and Utah State University.

This should make you wonder if maybe their other news research is as sloppy.

The mobile launch building at Vostochny

At their new spaceport at Vostochny, the Russians are building a moveable launch building that will enclose their Soyuz rockets prior to launch.

Painted in elegant blue and white and standing almost 50 meters high, the Mobile Service Tower, MBO (for Mobilnaya Bashnya Obsluzhivaniya), is designed to provide personnel access to the Soyuz rocket during the countdown to liftoff from its launch pad in Vostochny. The structure can be also used to service the pad after launch and to process the rocket in case of an aborted liftoff.

With the tower in place, technicians can easily reach practically any part of the rocket as high as 37 meters above the surface of the launch pad. Internal access bridges of the tower surround the upper portion of the first and second stage, the third stage and the payload fairing.

The article also notes that “for decades, Soviet soldiers and officers and later their Russian civilian successors had to brave winter cold and summer heat preparing Soyuz rockets for launch on open-air gantries in Baikonur and Plesetsk. But in a sign how times have changed, the new generation of rocketeers will be protected from snow and rain with a climate-controlled tower completely enclosing the Soyuz rocket before liftoff from its newest launch pad at Russia’s Vostochny Cosmodrome.”

The irony here is profound. Big moveable buildings is how NASA has been doing it since Apollo. It is also what Boeing’s Delta family of rockets uses at Vandenberg in California. It is also why the Saturn 5 was and the Delta is so expensive to launch.

SpaceX abandoned such complicated structures in designing its Falcon 9, and instead decided to copy the old Soviet method of simple buildings for horizontal assembly and the simple horizontal transport to the launchpad. This appears to save a lot of money while simplifying rocket assembly.

That the Russians are now copying NASA’s more expensive but fancy mobile building approach means that, once again, their government is making decisions not based on efficiency but the prestige their political decisions can give them. From a competitive perspective, this is not going to benefit the Russia space effort, in the slightest.

But their workers will be more comfortable while they assembly those rockets!

Russia delivers to Orbital ATK the first two new Antares engines

Even as Orbital ATK begins to wrap up their investigation into the October launch failure of their Antares rocket, Russia delivered on July 16 the first two new replacement engines.

The RD-181 motors will be used in the first stage of the rocket. They will replace aging AJ-26 engines the company decided to stop using after one of them exploded during a launch last October. The AJ-26s are revamped NK-33 engines left over from the Soviet Union’s manned lunar program.

The first launch of the revamped Antares booster is set for next March. The rocket will carry a Cygnus cargo ship bound for the International Space Station.

Though these Russian new engines will allow Orbital to get Antares back into operation, they do limit that rocket’s marketability in the U.S.

NASA extends Russian crew ferry contract through 2019 for $490 million

Lobbying Congress: Claiming that the unwillingness of Congress to fully fund its effort to build commercial manned space ferries, NASA announced today that it has extended its contract with the Russians through 2019, at a cost of $490 million.

For the next fiscal year, House Republicans have proposed allocating nearly $250 million less than the request, while Senate Republicans would offer $300 million less. If Congress doesn’t increase the allocation, Boeing and SpaceX likely will receive orders to immediately suspend all operations either next spring or summer, Bolden said. And if those orders are issued, Bolden said the existing contracts “may need to be renegotiated, likely resulting in further schedule slippage and increased cost.”

According to this article, the extension has also increased the cost per astronaut flight from $71 to $82 million.

The irony here is that I do not believe Congress’s cuts to this program have slowed SpaceX’s effort down in the slightest. I expect that, barring more flight failures or orders from NASA to stop work, they could fly their first manned Dragon flight by 2017.

Boeing however is probably dragging its feet, since it really isn’t that much interested in achieving manned flight as much as squeezing cash out of Congress. It is probably thus eagerly working with NASA in this lobbying effort.

Meanwhile, the Republican idiots in Congress are claiming — falsely — that these cuts are forced on them by sequestration. This is a lie, as they have, at the same time they have cut commercial crew, increased the budget for SLS. If they were really interested in serving the needs of the nation they would have cut SLS, which can’t accomplish anything and is a terrible waste, and sent the money to commercial crew instead.

But then, who said they were interested in serving the needs of the nation? It doesn’t appear that way to me.

Kazakhstan gets a cut rate deal from Russia

It’s who you know: Russia has sold Kazakhstan Sarah Brightman’s space tourist seat at a price more than a third less than it charges NASA.

Kazakhstan will pay a mere $20 million to send an astronaut to the International Space Station on a Russian rocket — less than half the sum reportedly asked of a British passenger to make the same trip and less than one-third of the price routinely paid by NASA for U.S. astronauts, news agency RIA Novosti reported Wednesday, citing a Kazakh space agency official.

Tourists pay somewhere around $35 million while NASA pays $75 million. Kazakhstan, however, owns Russia’s spaceport Baikonur, so they have some leverage in the negotiations. Moreover, there are hints that it won’t have to lay out any cash at all, and that the fee will simply be deducted from the $115 million annual rent that Russia pays.

Proton failure investigation finds quality control the root problem

In the heat of competition: The Russian investigation into the most recent Proton rocket launch failure has now found that the cause of the turbo pump failure was because of significant management failures.

The investigation into the MexSat-1 failure established that a fast spinning shaft inside a turbine of the RD-0212 engine propelling the third stage can break easily due to excessive vibrations. (The turbine is designed to pump propellant into four thrusters which steer the rocket in flight.) Yet, despite the problem lingering in the engine’s design for decades, the fact that two of these three accidents had happened in the past 15 months was itself is not an accident!

In an interview with the Russian business web site BFM.ru, the head of Roskosmos Igor Komarov disclosed that due to recent easing of requirements for the quality of metal that had gone into the production of the shaft, the turbine became more vulnerable to vibrations. Additional fascinating details on the same issue had surfaced on the online forum of the Novosti Kosmonavtiki magazine.

As it turned out, dangerously low requirements for the turbine shaft were set in the design documentation during the development of the rocket. However the issue was identified early during testing and the production team self-imposed extra margins for the affected components to remedy the problem. However in 2013, the new management began questioning why so much manufactured parts had been disqualified during production, even when they had met lowest requirements set in the design documentation. By that time, the new generation of workers and mid-level production managers no longer saw a reason to fight for more stringent requirements, which were actually making their own work more difficult. As a result, the hardware which was barely making through the quality control was certified for the installation on the engine, thus giving the old design flaw more chances to surface. [emphasis mine]

The description above reminds me strongly of the circumstances that took place prior to the Challenger failure in 1986: Engineers trying to fix a problem that managers don’t want to see.

Russians confirm their commitment to ISS through 2024

Even as a new crew arrived at ISS, the head of Roscosmos confirmed that the Russians are now committed to sticking with ISS through 2024, as requested by the U.S.

I’ll make a prediction: The station’s life will be extended beyond 2024, but not necessarily under the control of its present international partnership. If the governments involved consider backing out at that time, there will be private companies then capable of taking it over, and will demand that the U.S. transfer ownership to them. This will in turn act to pressure the governments to continue the station’s operation.

Either way, ISS will continue.

Meanwhile, quality control issues continue to pop up with the Russians. One of the solar panels on the Soyuz capsule that delivered crew to ISS yesterday had failed to open when commanded, then decided to pop open unannounced during the docking. They had enough power to get to the station with only one panel, and the panel opening at the wrong time fortunately did not cause any problems, but for the panel to open as it did is without doubt worrisome.

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