Tag: SLS

NASA budget passed by Congress rejects ’24 lunar landing

9:09 am

No surprise: The NASA budget that was passed by Congress this week as part of a giant omnibus bill only gave NASA 25% of the requested funds the agency says it needs to develop a human lander required for an Artemis manned mission to the Moon by ’24.

Overall, NASA will receive $23.271 billion, almost $2 billion less than requested. Importantly for the Trump Administration’s Artemis program to return astronauts to the Moon by 2024, it provides only $850 million instead of $3.4 billion for Human Landing Systems.

…The Trump Administration requested a 12 percent increase for NASA in order to fund the Artemis program: $25.2 billion for FY2021 compared to the $22.9 billion it received in FY2020. While the goal of returning astronauts to the Moon has broad bipartisan support in Congress, the Trump deadline of 2024 — set because it would have been the end of his second term if he had been reelected — won lukewarm support at best from Republicans and none from Democrats who pointed to both budgetary and technical hurdles.

It was always clear that the Democrats were not going to cooperate with Trump to could get that lunar landing during his second term. Moreover, the real goal of Artemis is not space exploration, but distributing pork. Stretching out these missions so that they take many many years achieves that goal far better than a tight competitive schedule that gets things done. This is why SLS and Orion have been under construction, with no flights, for decades, even as SpaceX moves forward with Starship/Super Heavy in only a few years.

A Biden presidency actually increases the changes that Artemis will get better funding, but that funding will always be designed to stretch out the program for as long as possible. Our policymakers in Washington really do not care much for the interest of the nation. What they care about is their own power and aggrandizement.

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NASA decides to fly Orion with failed power unit

1:59 pm

Because a repair would delay the first SLS launch for months if not a year, NASA has decided to fly Orion on that November ’21 mission with failed electronics power unit.

In a Dec. 17 statement, NASA said it had decided to “use as is” one of eight power and data units (PDU) on the Orion spacecraft, which provide communications between the spacecraft’s computers and other components. One of two redundant channels in one of two communications cards in that PDU is not working.

…NASA, in its statement about deciding not to replace the PDU, did not go into details about the repair options, but said that the risks of damaging the spacecraft during the PDU repair outweighed any loss of data should the unit completely malfunction.

Engineers, the agency stated, “determined that due to the limited accessibility to this particular box, the degree of intrusiveness to the overall spacecraft systems, and other factors, the risk of collateral damage outweighed the risk associated with the loss of one leg of redundancy in a highly redundant system.”

“NASA has confidence in the health of the overall power and data system, which has been through thousands of hours of powered operations and testing,” the agency added, noting that the PDU in question was still “fully functional.”

Let’s then assess Orion. The contract was issued to Lockheed Martin in 2006. In the fourteen years since Congress has spent about $17 billion on this manned capsule. In that time it has flown once, during a test flight that was intended to test its heat shield, even though when that flight happened NASA had already decided that it was not going to use the heat shield design it was testing.

Orion’s second flight in November ’21 will be unmanned, but it will be flying with this failed unit. The next time it is supposed to fly will be in ’24, when NASA is hoping to send astronauts on a lunar landing missions. By that time NASA will have spent about $20 billion on Orion, and gotten two test capsules (both unrepresentative of the flight model) plus one manned mission.

Would you fly on this capsule under these circumstances? I wouldn’t, especially considering the non-track record of its rocket, SLS.

As the taxpayer, do you think you’ve gotten your money’s worth from this capsule? I don’t. I think it has been an ungodly waste of money, and a demonstration of the incapability of NASA and the big space contractors Boeing and Lockheed Martin of getting anything accomplished. Depend on them, and you will never go anywhere.

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An update on the testing of SLS’s core stage

9:38 am

Link here. The article provides more information on the temperature issue that caused the seventh of eight fueling tests of the core stage to abort early.

The temperature issue arose when NASA transferred superchilled liquid oxygen, to fuel the rocket, from a holding facility to the core stage of the SLS. This procedure has been modeled and verified before, Julie Bassler, SLS stages manager at Marshall, told reporters during the same teleconference. But this was the first time the transfer actually took place.

“We were actually just a few degrees different than what we wanted to see coming in,” she continued, but said the temperature must be precise during the initial phases of filling the tank. The requirement is minus 290.57 degrees Fahrenheit (minus 179.21 degrees Celsius.) But the liquid oxygen was slightly cooler, at minus 296.67 degrees Fahrenheit (minus 182.59 degrees Celsius).

“We filled up [the tank] just enough to pass the phase where we knew we weren’t going to be able to get the temperature to a level that was going to be acceptable to meet the requirement, and that’s when they caught us … in the testing,” Bassler continued.

Despite this issue, NASA still hopes to do the last core stage test, dubbed the Green Run, in the last week in December. During that static fire test they will fuel the core stage entirely and then fire its engines for the full duration of an actual launch — almost ten minutes. If all goes well they will then pack up the stage and ship it to Florida for the planned November unmanned test mission sending Orion around the Moon.

They have no schedule margins, however, because all the components of this very expensive and complex rocket need a lot of time to get anything done. The two solid rocket boosters that will be attached to the sides of the core stage only have a twelve month lifespan once assembled, and they are holding off assembling them pending this test. The core stage itself needs two months to be disassembled, and then two months to be reassembled in Florida. And there remain the issue of a failed power unit in the Orion capsule that could take four to twelve months to repair.

The article however had this telling quote, based on comments from a NASA official, about future launch procedures, that sent a chill up my spine:
» Read more

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1st countdown dress rehearsal of SLS core stage scrubbed

4:34 pm

The attempt by NASA to conduct a full countdown dress rehearsal of the SLS core stage, including loading its tanks, was scrubbed early in the countdown yesterday when engineers encountered problems loading oxygen into the rocket’s tanks.

An issue with the LOX chilldown process run on Monday meant that the LOX propellant tank couldn’t be filled, which meant that the full WDR test wasn’t possible.

NASA’s post-scrub statement indicated the vehicle systems performed well and that the Core Stage engineering community and the test team at Stennis were working on fixes and determining when the tanking and countdown demonstration parts of the WDR test can be retried.

This dress rehearsal is intended to preparatory to what NASA dubs the Green Run test static fire of the core stage, set to last for the full 500 seconds the core stage would fire during an actual launch. Whether this scrub will prevent that Green Run test from occurring before the end of the year remains unclear. Either way it must happen soon if NASA is to maintain its schedule for the long frequently delayed launch of SLS, now scheduled for November ’21.

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Trump administration asks Senate to remove SLS requirement for Europa Clipper

8:55 am

The Trump administration has requested the Senate to change the language in its NASA spending bill to remove its requirement that Europa Clipper be launched on SLS.

NASA wants the option to launch the Europa probe using commercial rockets, such as SpaceX’s Falcon Heavy. It also says that there are technical reasons that make using SLS problematic, and worse, the agency simply does not have enough SLS rockets to fly its planned (but unfunded) manned Artemis missions and also launch Europa Clipper.

The House has already removed that requirement in its version of the bill. The Senate has not, probably because the chairman of the Senate Appropriations Committee, Richard Shelby (R-Alabama), is a big fan of SLS (much of it built in his state), and has acted for years to pump money into that project.

If the requirement is not removed, Europa Clipper’s launch will likely be delayed by several years, and cost $1.5 billion more.

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New problem found on Orion that could delay its launch by a year

12:11 am

The failure of a power unit on the Orion capsule slated to fly on SLS’s first test flight late in ’21 could delay that test flight by as much as an additional year.

Replacing the PDU isn’t easy. The component is difficult to reach: it’s located inside an adapter that connects Orion to its service module — a cylindrical trunk that provides support, propulsion, and power for the capsule during its trip through space. To get to the PDU, Lockheed Martin could remove the Orion crew capsule from its service module, but it’s a lengthy process that could take up to a year. As many as nine months would be needed to take the vehicle apart and put it back together again, in addition to three months for subsequent testing, according to the presentation.

Lockheed has another option, but it’s never been done before and may carry extra risks, Lockheed Martin engineers acknowledge in their presentation. To do it, engineers would have to tunnel through the adapter’s exterior by removing some of the outer panels of the adapter to get to the PDU. The panels weren’t designed to be removed this way, but this scenario may only take up to four months to complete if engineers figure out a way to do it.

A third option is that Lockheed Martin and NASA could fly the Orion capsule as is. The PDU failed in such a way that it lost redundancy within the unit, so it can still function. But at a risk-averse agency like NASA, flying a vehicle without a backup plan is not exactly an attractive option. It’s still not clear what went wrong inside the unit, which was tested before it was installed on the spacecraft, according to a person familiar with the matter.

None of these options are good. The first two will certainly delay the planned November 2021 launch, which by the way is already four years behind schedule. The third will risk a failure of the mission, which though unmanned would certainly lead to further delays in the manned mission expected one or two years later.

That they don’t know why the unit failed and cannot fix it easily speaks very badly to the design of Orion and SLS. Compare this with SpaceX, which in the past month has demonstrated it can in only days switch out engines on both its commercial Falcon 9 rocket and its new next generation Starship rocket. Moreover, SpaceX has demonstrated repeatedly that once they identify an issue they move immediately to understand it and fix it.

With NASA, Orion, and Orion’s contractor Lockheed Martin, such flexibility and agility appears all but impossible. They have designed a monster that cannot be fixed easily, cannot launched quickly, and costs an ungodly amount of money.

I increasingly believe that Starship will reach orbit before SLS/Orion, even though the latter has been in development for almost three times longer, and will cost 25 times more.

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NASA fixes SLS issue, prepares for full hot fire engine test of core stage

11:32 am

My heart be still! NASA engineers have successfully fixed a valve on the inside of the core stage of the agency’s SLS rocket, making it possible for the continuation of the ongoing test program leading up to its first and only full static fire test on December 21st of the rocket’s core stage, prior to the rocket’s first launch.

Over the weekend, engineers at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, successfully repaired a valve inside the core stage of the agency’s Space Launch System (SLS) rocket. The team designed an innovative tool to remove and replace the valve’s faulty clutch while the core stage remained in the B-2 test stand, and without removing the entire valve. Subsequent testing of the repaired valve confirmed that the system is operating as intended.

If that static fire test fails for any reason, it will likely delay the first Artemis launch by at least a year, if not longer. Right now there is a slim chance that SpaceX’s Starship will complete its first orbital launch before SLS (which NASA has been developing for only seventeen years). Further delays would almost guarantee it.

Such an event will make the entire SLS program appear kind of stupid, irrelevant, and an utter waste of money. But then, SLS is exactly that, a wasteful boondoggle designed not to get American astronauts into space but to spend money in Congressional districts and states. These corrupt legislators actually like the delay and failure, because it extends the contracts and funnels more money to their constituents over a longer period of time. Who cares if anything ever really gets accomplished, or the interests of the U.S. are advanced? What really matters is making sure Congressmen get photo ops, and their big space backers get contracts so they can continue to make campaign contributions.

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Senate fails to fully fund manned lander for Trump’s 2024 lunar mission

10:30 am

The Senate appropriations committee’s budget recommendations for NASA, released yesterday, has refused to fully fund the development of the manned lander needed for Trump’s 2024 lunar mission.

The Senate Appropriations Committee released its recommendations for all 12 FY2021 appropriations bills today. The Commerce-Justice-Science (CJS) bill provides NASA with $23.5 billion, $1.75 billion less than requested. The House-passed bill keeps the agency at its current level of $22.6 billion, so the final compromise likely will be somewhere in that range. NASA’s request for Human Landing Systems (HLS) for the Artemis program was particularly hard hit on both sides of Capitol Hill.

NASA had requested $3.4 billion for building the lunar lander in time for 2024. The House appropriated $628 million. Today’s Senate recommendation budgeted $1 billion. This practically guarantees that no manned lunar mission will happen by 2024.

None of this is a surprise. The politicians in Congress from both parties don’t really want to rush this program. For them it is better to stretch it out for as long as possible, spending mucho bucks in their states and districts. Nothing will be accomplished, but they will be able to tell their constituents they brought the jobs home.

Useless and empty jobs, but jobs nonetheless.

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Europa Clipper to be delayed because of SLS bottleneck

10:06 am

Because Boeing will be unable to provide an SLS rocket in time for the planned 2024 launch of Europa Clipper, once the probe is completed NASA will be forced to put it in storage.

The problem is that Congress has mandated that the Jupiter probe be launched on SLS, but has only funded the first two Artemis launches to the Moon. Boeing will also need at least three years to build it, meaning that even if the money from Congress appeared today, it would likely not be ready for its ’24 launch date.

In terms of rocket science, right now, Europa Clipper can launch on a commercial vehicle, like SpaceX’s Falcon Heavy or United Launch Alliance’s Delta-IV Heavy rocket, although the mission would then need a longer cruise time to reach its destination.

But in terms of the law, NASA’s hands are tied.

“Because of that, we’re planning to build the Europa Clipper and then put it into storage, because we’re not going to have an SLS rocket available until 2025,” Bridenstine said. “That’s the current plan. I don’t think that’s the right plan, but we’re going to follow the law.”

Though the common sense thing for Congress to do would be to release NASA from this mandate and allow the agency to pick the launch rocket, do not expect that to happen. Congress wants SLS because of all the pork it produces. They will not allow NASA to reduce its reliance on SLS one iota, if they can. Unless pressured publicly (which I think is NASA’s goal with this announcement), Congress will let Europa Clipper sit in a warehouse for years, at a cost of between $36 to $60 million per year, waiting for SLS.

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First full static fire test of SLS’s core stage scheduled for November 14

10:02 am

NASA has now scheduled the first full static fire test of the core stage of its SLS rockt for no earlier than November 14th.

Currently installed in the B-2 Test Stand at NASA’s Stennis Space Center in Mississippi, the massive 212-foot-tall core stage has completed six of eight planned green run tests before it can be shipped to KSC by barge as the final piece of the first mission of the Artemis program, slated for launch in November 2021.

Officials with NASA as well as contractors Boeing and Aerojet Rocketdyne gave an update on the core stage progress on Tuesday, stating the tentative date for the hot fire test is Nov. 14, and the target for it to be loaded onto the Pegasus barge for the trip to Florida is Jan. 14.

“So far the design has held together extremely well. We’ve not really had any surprises,” said John Shannon, Boeing’s vice president and program manager for the Space Launch System.

Unlike SpaceX, which uses tests like this to figure out how to build its rockets, NASA uses these tests to confirm its designs and construction at the very end of development. This difference in approach, now so clearly illustrated by simultaneous tests going on from both, I think shows the advantages of SpaceX’s approach. By testing during development, SpaceX can quickly fix any problems it finds, and move forward fast with better designs. This approach also results in a less expensive final result.

NASA instead must make sure its designs are perfect on the drafting board, which therefore requires their engineers to include gigantic design margins, resulting in long construction schedules and an expensive final product. Worst of all, should SLS fail during this final test, NASA will face some very difficult and expensive choices, none good.

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NASA lays out Artemis budget and plan to get astronauts to Moon

10:10 am

In a obvious lobbying effort to get Congress to fund the Trump administration’s Artemis project to land humans on the Moon by 2024, NASA yesterday released a new updated plan and budget for the program.

More here.

The document [pdf] outlines the specific plans for each of the first three Artemis flights, with the first unmanned, the second manned and designed to fly around the Moon, and the third to land a man and a woman on the Moon. Overall the plan is budgeted at about $28 billion, with $3.2 billion needed immediately to fund construction of the lunar lander. From the second link:

Bridenstine said he remains optimistic Congress will fully fund lander development because of what he described as broad bipartisan support for the Artemis program. He said he’s hopeful an expected continuing resolution that would freeze NASA’s budget at last year’s spending levels will be resolved in an “omnibus” spending bill before Christmas or, if the CR is extended, by early spring. “It is critically important that we get that $3.2 billion,” he said. “And I think that if we can have that done before Christmas, we’re still on track for a 2024 moon landing. … If we go beyond March, and we still don’t have the human landing system funded, it becomes increasingly more difficult.”

And what happens then?

“It’s really simple. If Congress doesn’t fund the moon landing program, then it won’t be achieved (in 2024), I mean it’s really that simple,” Bridenstine said. But he quickly added: “I want to be clear, if they push the funding off, our goal will be to get to the moon at the earliest possible opportunity.”

I remain doubtful the present Congress, with the House controlled by the Democrats, will fund this 2024 lunar landing. Since 2016 the entire political platform of the Democratic Party has been “oppose anything Trump.” They will not fund this project if it means he will get this landing during his second term.

If however Trump loses in November, the lame duck Congress might then go ahead and fund it before December, since the landing in 2024 will then occur during the Biden presidency.

Technically the plan reveals that NASA is trying to accelerate the development of the rendezvous and docking software for Orion. During the second flight, the first manned, the crew will do proximity maneuvers with the upper stage of the rocket. Under previous management NASA had not included this ability, as they had not planned to have Orion do any rendezvouses or dockings. That lack makes it impossible for Orion to fly on any other rocket but SLS. This change means the Trump administration recognizes this is a problem, and wants to fix it, especially because they also recognize that SLS is a poor long term option for future lunar missions.

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First manned Artemis Moon mission might not go to south pole

3:59 pm

In order to meet the Trump administration’s 2024 deadline for the first Artemis manned lunar landing, NASA is now considering sending that first mission to an equatorial target, rather than the Moon’s south pole.

The Artemis program landing site issue came up at two separate events with agency leaders this week, beginning with NASA Administrator Jim Bridenstine’s comments to open a digital meeting held by a NASA advisory group called the Lunar Exploration Analysis Group, on Monday (Sept. 14).

“For the first mission, Artemis 3, our objective is to get to the south pole,” Bridenstine said. “But … it would not surprise me if, for example, if we made a determination that the south pole might be out of reach for Artemis 3, which I’m not saying it is or isn’t,” interest in the Apollo sites may win out.

The engineering to get to the polar regions is more challenging, so rather than delay that first mission they are considering simplifying it instead.

The fact remains that Congress has still not funded any Artemis missions beyond the first unmanned and first manned flights, neither of which will land on the Moon. Whether that money will ever be forthcoming really depends entirely on the November election, as well as the success or failure of the upcoming full-up static fire engine test of the SLS first stage.

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Northrop Grumman successfully tests SLS solid rocket booster

9:03 am

Northrop Grumman yesterday successfully test fired a solid rocket booster to confirm its design for use on NASA’s long-delayed and overbudget SLS rocket.

The test, completed at the T97 test area at Northrop Grumman‘s facility in Promontory, Utah, took place on Wednesday, September 2, 2020, at 1:05 PM Mountain Daylight Time (19:05 UTC). A single five-segment SLS solid rocket motor with a thrust of up to 3.6 million pounds was ignited, and burned for approximately two minutes.

The booster is an expanded version of the solid rocket boosters used on the space shuttle, with five segments instead of four, and in fact will use previously flown segments from past shuttle launches. Since this booster will not be recovered, these launches will be the last time those segments fly.

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Another SLS screw-up related to Europa Clipper

3:16 pm

Despite being required for years by a legal congressional mandate to use SLS to launch Europa Clipper to the moon of Jupiter, NASA engineers have suddenly discovered unspecified “compatibility issues” that might make use of the rocket problematic.

At an Aug. 17 meeting of NASA’s Planetary Science Advisory Committee, Lori Glaze, director of NASA’s planetary science division, said the Europa Clipper mission had recently discovered compatibility issues involving the Space Launch System, the vehicle preferred by Congress to launch the spacecraft. “There have been some issues that have been uncovered just recently,” she said of the use of SLS for Europa Clipper. “We are in a lot of conversations right now with human exploration and others within the agency about what kind of steps we can take going forward.”

She did not elaborate on the compatibility issues regarding SLS. Such issues, industry sources say, likely involve the environment the spacecraft would experience during launch, such as vibrations. That environment would be very different for Europa Clipper, a relatively small spacecraft encapsulated within a payload fairing, than for the Orion spacecraft that will be the payload for most SLS launches.

“We are currently working to identify and resolve potential hardware compatibility issues and will have more information once a full analysis has been conducted,” NASA spokesperson Alana Johnson said in an Aug. 18 statement to SpaceNews. “Preliminary analysis suggests that launching Clipper may require special hardware adjustments, depending on the launch vehicle.”

This is a joke. It is also absurd and disgusting. Finally, it is also par for the course for NASA and all of today’s government, at all levels. They can’t do anything competently. From the beginning Europa Clipper was mandated to fly on SLS. And yet, they didn’t design the two to be compatible?

Based on this example we should of course demand that the government and these bureaucrats be given more power and more control over our lives. Of course.

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House rejects Artemis; Senate funds Artemis

11:51 am

The Senate gives, the House taketh away: Even as the Democratically-controlled House continues to refuse the Trump administration’s request for $2.6 billion to fund its 2024 manned lunar landing, the Republican-controlled Senate has provided $1.6 billion of those funds in the next COVID-19 stimulus package.

This illustrates why such stimulus packages are utterly corrupt. Much of the money allocated has little to do with helping the country recover from the Wuhan panic, but is instead earmarked for the favorite agencies of the politicians. The Republicans are also trying to use this package to sneak across funding for Artemis without the House Democrats noticing, or being able to object.

It remains to be seen whether that strategy will work. Either way, we continue on the road to bankruptcy and financial collapse, as the federal government is trillions in debt, and simply doesn’t have the money for any of this.

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Midnight repost: The Lie that is Orion

11:59 pm

The tenth anniversary retrospective of Behind the Black continues: This essay, written in July 2016, might provide modern readers with some background and context into the uselessness of NASA’s over priced, over designed, and behind schedule Orion capsule. The only thing that has changed in the four years since is that NASA has stopped claiming Orion is an interplanetary spaceship. They now freely admit that to get to Mars they need to build and assemble much larger ships, of which Orion will only be a tiny part.

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The Lie that is Orion

Several weeks ago NASA put out one of its periodic press releases touting the wonders of the engineering the agency is doing to prepare for its future missions to Mars. In this case the press release described a new exercise device, dubbed ROCKY (for Resistive Overload Combined with Kinetic Yo-Yo), for use in the Orion capsule.

“ROCKY is an ultra-compact, lightweight exercise device that meets the exercise and medical requirements that we have for Orion missions,” said Gail Perusek, deputy project manager for NASA’s Human Research Program’s Exploration Exercise Equipment project. “The International Space Station’s exercise devices are effective but are too big for Orion, so we had to find a way to make exercising in Orion feasible.

As is their habit these days in their effort to drum up support for funding for SLS and Orion, the press release was filled with phrases and statements that implied or claimed that Orion was going to be the spacecraft that Americans will use to explore the solar system.

…engineers across NASA and industry are working to build the Orion spacecraft and Space Launch System rocket that will venture to deep space for the first time together…

…Over the next several years, NASA’s Human Research Program will be refining the device to optimize it not only for near-term Orion missions with crew, but for potential uses on future long-duration missions in Orion…

These are only two examples. I have clipped them because both were very carefully phrased to allow NASA deniablity should anyone question these claims. For example, in the first quote they qualify “deep space” as specifically the 2018 unmanned lunar test flight. And the second quote is qualified as referring to missions to lunar space. Nonetheless, the implied intent of this wording is to sell Orion as America’s interplanetary spaceship, destined to take us to the stars!

Don’t believe me? Then take a look at NASA’s own Orion webpages, starting with the very first words on their Orion Overivew page.
» Read more

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Proposed House NASA budget flat, with some surprising support for Artemis

8:51 am

While the first House proposal for NASA’s 2021 budget has rejected the Trump administration’s request for a total $3 billion increase for the agency to fund Artemis so that it can complete a manned mission to the Moon by 2024, it also provided about 18% of the funds requested for building the manned lunar lander required for that mission.

Back in February, the White House asked for $3.37 billion in fiscal year 2021 to accelerate development of the lander.

Democrats in the House have been skeptical of the 2024 launch date—some see it as political due to the timing of the next presidential election—and so have been slow to fund the lander. In its budget, the House appropriates $1.56 billion for “Exploration Research and Development.” This includes funding for the lander, Lunar Gateway, and other activities related to the Moon’s surface, of which more than $600 million can be used for the lander.

The House also provided a boost of $343 million to SLS.

My guess is that the Democrats in the House are working to keep Artemis going because of the jobs it brings to their districts, but want to slow it down enough so that it cannot succeed while Trump is in office. Thus, the release of some funds for the lunar lander, but not enough to build it, now.

The House proposal also includes a loosening on Congress’s mandate that Europa Clipper must launch on SLS. NASA is now given the option to consider other alternatives if SLS is not avaiable, which means that NASA can now consider using the Falcon Heavy instead.

This proposal must still pass the Republican-controlled Senate, so expect more changes.

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NASA awards Northrop Grumman contract for more SLS solid rocket boosters

9:50 am

NASA today awarded Northrop Grumman a $49.5 million contract to begin work on twelve more SLS solid rocket boosters, enough for six more SLS flights.

Under this letter contract, with a potential value of $49.5 million, NASA will provide initial funding and authorization to Northrop Grumman to order long-lead items to support building the twin boosters for the next six SLS flights. Northrop Grumman will be able to make purchases as the details of the full contract are finalized within the next year. The full Boosters Production and Operations Contract is expected to support booster production and operations for SLS flights 4-9. The period of performance for the letter contract is 150 days; the definitized contract will extend through Dec. 31, 2030.

I especially like the headline Doug Messier used today in his post of NASA’s press release of this award at Parabolic Arc: “NASA Sinks More Money into SLS.” An apt description, since the odds of this program continuing to 2030 as described is quite low. The cost is too high, and other more capable and less expensive rockets will be available in the next few years, making SLS the equivalent of the buggy whip. Any money NASA spends on it now is essentially cash the agency is wasting.

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NASA tests SLS backup tank to failure

6:17 pm

In preparation for the only planned full scale static fire engine test of the core first stage of the SLS rocket, NASA engineers have successfully completed a tank test to failure on a back-up oxygen tank.

The tank was filled with water to simulate the oxygen, and cracked as expected at the predicted pressure and at the predicted weld. A short 11-second video of the moment of failure test is embedded below the fold.

This test illustrates the methods by which NASA works. Unlike SpaceX, which is doing similar tests at the very beginning of its Starship design stage to best improve their design, NASA does this testing at the very end of construction, to prove that what they have built will work. The former method in the long run is less risky and faster, as SpaceX quickly finds out what works and doesn’t and builds accordingly.

The latter method is more risky because it depends on complex computer models, which can always be wrong. It also is more expensive in that it requires NASA to build its rockets with large margins of error, just in case those models are wrong. Finally, it appears to take longer to build, because of those required large margins of error. Your rocket or spaceship needs almost to be “gold-plated” to make sure it will work, when completed, since you really can’t test it in the design phase and build it more efficiently based on those tests.
» Read more

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The coming final flight of the shuttle’s solid rocket booster segments

8:55 am

Link here. As NASA begins the assembly process for its first long-delayed SLS launch sometime in the next year. the article at the link outlines in detail the space shuttle history of the many reused segments used to build the rocket’s two solid rocket boosters.

All together, the Artemis I solid rocket booster segments previously helped launch 40 space shuttle missions dating back 30 years.

The oldest cylinder, which will fly as part of the booster mounted on the right side of the SLS core stage, first lifted off on the STS-31 mission with the Hubble Space Telescope on April 24, 1990. It was then used for six more shuttle flights, including Endeavour’s debut on STS-49 in 1992 and STS-95 in 1998, which lifted off with Mercury astronaut and senator John Glenn as part of its crew.

Other notable missions that are part of the Artemis 1 boosters’ legacy include: STS-71, which marked the first shuttle docking with the Russian space station Mir in 1995; STS-93, which deployed the Chandra X-ray Observatory and marked the first spaceflight commanded by a woman, Eileen Collins, in 1999; STS-114, the return to flight after the loss of the space shuttle Columbia in 2005; and STS-133, the final launch of the space shuttle Discovery in 2011.

The hardware also includes new components, including the two forward domes, two cylinders and four stiffeners.

This first SLS launch however will be the last time these segments will fly. Unlike the shuttle, NASA is making no effort to recover and reuse these boosters.

The shuttle effort to reuse these booster segments was never really very cost effective, so not reusing them on SLS might actually save money. Those savings however are chicken feed when compared to SLS’s overall cost. The problem really is with SLS’s fundamental design: cumbersome, slow, expensive, and difficult to use.

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