FAA required SpaceX to up its insurance for Starhopper test

The FAA’s office that regulates commercial space required SpaceX to increase its insurance coverage for this week’s Starhopper test to $100 million, thirty three times higher than their coverage for the previous Starhopper hops.

Lots of information at the link, though in summary it all makes perfect sense.

There are a number of likely reasons the federal regulator required SpaceX to boost its insurance coverage, says George Nield, a former FAA associate administrator who led its Office of Commercial Space Transportation (OCST) for more than a decade.

One is that Tuesday’s launch took Starhopper hundreds of feet higher than in July; during the prior flight, SpaceX’s vehicle only went about 60 feet (18 meters) up before landing. “The higher you want to go, the more propellant you’re going to have to load, and the more propellant you load, the bigger the boom if it were to explode,” Nield told Business Insider prior to Tuesday’s launch.

More importantly, their Boca Chica launch site is only a mile and a half from a small village of about twenty people, much closer than any other launchpad in the world. How SpaceX will manage this issue should they wish to test fly their fullscale Starship prototype from this site I really do not know. It could be that they won’t, and will confine all test flights to Kennedy, where they are also building a second Starship prototype.

Starhopper: Success!

Starhopper in flight
Click for full image.

It appears today’s 150 meter hop (about 500 feet) of SpaceX’s Starhopper prototype was a complete success. To the right, and also below, are screen captures grabbed by me from one private live stream as well as from SpaceX’s own live stream.

In fact, this quick hop appears to have gone amazingly smoothly. It launched almost exactly at the target time, and landed quite softly on the launchpad, as intended. You can see the nozzle of the Raptor engine shifting and adjusting throughout the flight, also another indication that their engineering here is working perfectly. Congratulations SpaceX!

I have embedded SpaceX’s video below the fold. The flight begins around 30 minutes in.

Starhopper near the top of its flight

Starhopper beginning its descent

Starhopper on the ground
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Starhopper test flight scrubbed

The planned 150-meter-high test flight of SpaceX’s Starhopper test prototype was aborted at T-0 seconds last night when the Raptor engine did not ignite as expected.

A live video feed provided by SpaceX showed the squat, 30-foot-wide (9-meter) Starhopper vehicle counting down to a planned liftoff shortly after 6 p.m. CDT (7 p.m. EDT; 2300 GMT) Monday from the company’s facility in South Texas. The vehicle’s single methane-fueled Raptor engine could be seen swiveling side-to-side in a preflight steering check, as the Starhopper pad’s sound suppression system dumped water under the vehicle.

But the Raptor engine did not ignite as the countdown clock reached zero.

“Test aborted just after T-0,” read a text banner on SpaceX’s webcast. “Teams evaluating next test opportunity.”

They say they will try again today. If you want to watch this link provides some suggestions.

These test flights are testing the Raptor engine more than they are testing vehicle take-off and landing. This engine is a significant advancement from not only SpaceX’s Merlin engine but from almost every rocket engine previously built. It has the potential to set the record for the most efficient and powerful engine. It is therefore not unexpected that there will be issues during these test flights.

Planned Starhopper test shuts down Boca Chica

SpaceX’s planned next hop of its Starhopper test vehicle is apparently forcing local residents from their homes, as well as threatening damage to buildings as much as two miles away.

Those residents live in tiny Boca Chica Village, Texas, which sits less than 2 miles (3 km) from a SpaceX-operated launch site near the US-Mexico border along the Gulf Coast. SpaceX’s test of the so-called “Starhopper”—a prototype of a reusable shuttle meant for human transit—may well create an “overpressure event” capable of breaking glass in buildings nearby. The police-delivered warnings advise residents to, at a minimum, exit their homes when they hear police sirens around the 4pm launch window.

Comments posted under the Brownsville Herald article include, “Doesn’t sound good to me that they have to evacuate their homes all because Space X is testing” and “I think spacex should be prepared to pay for the window replacements.”

The test is also forcing the closure of roads required by residents to access or leave their neighborhoods.

It seems that SpaceX’s decision to conduct their Starhopper tests in Boca Chica rather than at their McGregor, Texas, engine test facility might have been a mistake. Unlike Boca Chica, McGregor is a much larger facility, which means tests are farther away from local residences. While Boca Chica gives SpaceX great visibility (hence some great publicity) for Starhopper, it appears to also be causing some bad press because of these negative impacts on the local community.

Either way, expect news of Starhopper’s biggest hop in the next day or so.

Starhopper has hopped

Capitalism in space: SpaceX last night successfully completed the first untethered flight of its Starship/Super Heavy prototype dubbed Starhopper.

This hop attempted and flew about 65 feet. They hope to do next flight, planned to be about ten times higher, in a week or two, according to a Musk tweet.

Below the fold is video of the hop. You can’t see much as the viewing angle is ground level, it is night, and the engine flames obscure things. Expect better footage from future hops.
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Starhopper’s 1st test hop aborts

Capitalism in space: SpaceX’s first attempt to fly Starhopper untethered in a short vertical flight was aborted only a few seconds after engine ignition.

Video of the test is below the fold. The vehicle never leaves the ground, and there are flames visible near its top, something one should not see. Obviously this is a development program, so failures like this are to be expected. More significant is the speed in which the company is moving. It is only a week since their last StarHopper test, which also had issues. Rather than take years to move forward (like NASA), they are pushing forward aggressively.
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Starhopper static engine test engulfs vehicle in flames

Capitalism in space: A Starhopper static engine test yesterday testing the newly installed Raptor engine resulted in the vehicle being engulfed in flames.

While the test itself appeared to fire for its full duration, events relating to this test appeared to cause some issues with Hopper, later seen when a secondary fire rose up to engulf the test vehicle. This is understood to have been related to two small fires – one on the vehicle and one on the pad.

A discharge of methane – during the safing of the vehicle, which involved a fire hose being directed at the small fires – ignited and caused a fireball to rise from the aft of the vehicle.

However, the vehicle survived and photos show it is suffering from no obvious damage from external views. This was backed up by a successful detanking and power down overnight.

I have embedded a slow motion video of the test below the fold, with that secondary fire occurring at about 50 seconds in, at about the moment it appears a stream of water hits a smaller fire.

Their plans had been to follow this static test with a 20 meter vertical flight of Starhopper, unattached. When this will occur is now unclear.
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Fire at SpaceX Starhopper facility in Florida

A fire in SpaceX’s Florida facility yesterday, where it is building a Starship prototype, caused between $50,000 to $100,000 damages.

City spokesperson Yvonne Martinez confirmed a small fire broke out at the facility on Cidco Road around noon and that the Cocoa Fire Department was able to quickly extinguish it. She said crews suspected an electrical fault as the source of the fire.

“This afternoon, a small fire occurred at a SpaceX facility in Cocoa,” SpaceX spokesperson James Gleeson told FLORIDA TODAY. “The fire was contained to a sea van on site and extinguished thanks to the Cocoa Fire Department, which responded within minutes.”

“There were no injuries as a result of the fire, and the cause is under investigation,” he said.

Martinez said the fire department estimates about $50,000 to $100,000 in damages were sustained by the shipping container and equipment inside, as well as the adjacent building.

This will be a blow to the Florida SpaceX unit that is competing with the Boca Chica unit on the construction of Starship.

Super Heavy/Starship construction now in SpaceX facilities in Texas and Florida

Capitalism in space: Even as it prepares for more Starhopper vertical test flights next month, SpaceX has now initiated Super Heavy/Starship construction in its facilities in both Boca Chica, Texas, and Cape Canaveral, Florida.

SpaceX is working a dual test flow for its new Super Heavy and Starship systems, with construction ongoing in Florida while Starhopper prepares to restart test operations in Texas. Two orbital Starship prototypes are now in staggered stages of production while the first Super Heavy booster is set to begin construction in the next three months. However, the focus will soon return to Starhopper, as it prepares for an incremental series of untethered test hops.

Earlier this month it came to light that SpaceX crews at Cocoa Beach in Florida were starting to assemble a second orbital Starship prototype vehicle, similar to the first of such articles that are currently located at the company’s launch and testing facility in Boca Chica, Texas.

According to SpaceX CEO Elon Musk, these two builds were going to be the center of a cooperative/competitive effort between the two sites and their respective team members, in which they would share insights and lessons learned during development – although they were not required to put them to use.

There is another aspect to this that must be emphasized. Super Heavy and Starship are not rockets as we have come to think of them. They are the names for a class of vehicle, each of which is intended to fly many times. SpaceX is therefore not building the first version of a throwaway rocket, but a ship it will use over and over. Because of this, they are not going to be building many of these ships, as you would with an expendable rocket. Instead, they are going to build only a handful, like a ship company that builds luxury ocean liners.

Building two ships simultaneously thus allows them to hone the engineering more quickly and efficiently. It also means that when they are done, SpaceX will have two giant space liners for getting people and cargo into orbit, literally a small fleet that will give them redundancy and make quick flight turnarounds possible.