Tag: Tenacity

Sierra Space confirms its Tenacity spacecraft successfully completed vibration testing

9:16 am

Sierra Space yesterday confirmed that its first Dream Chaser reusable mini-shuttle Tenacity, being readied for a hoped-for April launch, successfully completed vibration testing last month.

Key accomplishments in this first critical phase of pre-flight testing included: the completion of Sine Vibration Testing (in all three axes or directions), a Separation Shock Test that simulates the separation of the Dream Chaser from Shooting Star and a test that involved deploying the spaceplane’s wings. These tests evaluated Dream Chaser’s performance under the stresses of launch, operation in orbit and ability to communicate with the International Space Station (ISS).

What I find revealing about the press release at the link is that it really adds nothing from a NASA press release from a month ago. Then NASA said that Tenacity was about to move to a vacuum chamber for environmental testing. According to this new press release, that move has still not occurred and the environmental test still must begin.

That engineers didn’t move Tenacity to environmental testing while they were reviewing the vibration test data suggests there was something in that test data that prevented it. It appears that unstated issue is resolved, but it caused a pause in testing.

As a result, it appears that an April launch is unlikely delayed by a month or more, assuming my attempt to read between the lines is correct.

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Vibration testing of Sierra Space’s Tenacity mini-shuttle completed

9:01 am

NASA engineers have now completed vibration testing of Sierra Space’s Tenacity mini-shuttle, set to launch on a Vulcan rocket later this year.

Reading between the blather in the NASA press release at the link, it appears that testing was successful, proving that the Dream Chaser spacecraft can survive the vibrations of launch. This conclusion by me however remains unconfirmed. Engineers are now preparing the mini-shuttle for environmental testing.

Next up, Dream Chaser will move to a huge, in-ground vacuum chamber that will continue to simulate the space environment Dream Chaser will encounter on its mission. The spaceplane will be put through its paces, experiencing low ambient pressures, low-background temperatures, and dynamic solar heating.

Previously the launch date had been targeting April 2024, according to ULA officials. It now appears, from the vagueness of recent reports, as well as the actual testing now in progress, that the launch date has slipped. They appear to be targeting the first half of 2024, but are as yet unwilling to commit to a date.

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NASA: The flight plan for Dream Chaser Tenacity’s first demo mission to ISS

9:30 am

NASA today provided a detailed description of the flight plan for the first demo ISS mission of Sierra Space’s first Dream Chaser reuseable mini-shuttle, dubbed Tenacity, now targeting some unspecified date in 2024.

It will carefully approach ISS, testing its maneuvering and rendezvous capibilities, and then be grabbed by the station’s robot arm to be berthed to the station.

On its first flight to the International Space Station, Dream Chaser is scheduled to deliver over 7,800 pounds of cargo. On future missions, Dream Chaser is being designed to stay attached to the station for up to 75 days and deliver as much as 11,500 pounds of cargo. Cargo can be loaded onto the spacecraft as late as 24 hours prior to launch. Dream Chaser can return over 3,500 pounds of cargo and experiment samples to Earth, while over 8,700 pounds of trash can be disposed of during reentry using its cargo module.

On this first demo flight it will remain docked for 45 days, and then land on the shuttle runway at Cape Canaveral.

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Sierra Space shakes up its staffing

8:44 am

Sierra Space yesterday did a major staffing shake up, laying off 165 workers while shifting 150 with secruity clearances from its parent company Sierra Nevada.

Sierra Space this week shipped the first Dream Chaser, named Tenacity, for pre-launch testing at NASA’s Armstrong facility in Ohio. The layoffs began soon after, the Sierra Space spokesperson said, noting the company conducted a surge in hiring this year to complete work on the Tenacity spacecraft.

With Tenacity shipped, Sierra Space’s spokesperson said the company is realigning to focus on the operations phase of Dream Chaser’s first mission, as well as on classified national security work. The latter part of Sierra Space’s realignment includes adding nearly 150 employees with security clearances from Sierra Nevada Corp., the aerospace and defense contractor owned by Fatih and Eren Ozmen, which the space company was spun out of two years ago. Sierra Space’s spokesperson said the company is creating a national security space team to work on several classified contracts.

This shift suggests that at least in the short run, Sierra is putting more focus on future military contracts rather than its civilian manned space projects like its LIFE space module (for the Orbital Reef space station) and future manner versions of its Dream Chaser mini-shuttle. I wonder if the company is having more internal doubts about Orbital Reef and its main partner, Blue Origin. Unlike the stations being built by Axiom and Voyager Space, which have already garnered contracts from both national and international customers, Orbital Reef has not done the same. There could be great doubts in the space community it will be built because of Blue Origin’s absymal record for building anything.

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Sierra Space: Tenacity is complete and ready for ground testing

9:50 am

Sierra Space announced yesterday that its reuseable Tenacity cargo freighter, the first of its Dream Chaser mini-shuttles, is now complete and ready shipment to NASA’s test facilities in Ohio for ground testing.

The spacecraft hopefully will fly next year. Though this is four years behind schedule, it signals an important milestone for the company, and suggests its operational pace will pick up afterward. Though its arrival comes very late in ISS’s lifespan, the coming arrival of many private space stations, including Sierra’s own, will likely provide it many customers.

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Sierra Space raises another $290 million in private investment capital

2:26 pm

Sierra Space today announced that during its most recent funding round it successfully raised another $290 million in private investment capital, bringing the total capital it has raised to $1.7 billion.

The round is co-led by Japan’s largest bank, MUFG, Kanematsu Corporation, a Japanese trading company and Tokio Marine & Nichido Fire Insurance, Japan’s largest property and casualty insurance group with participation from Sierra Space’s existing investors. The companies are already participating in a JAXA (Japanese Aerospace Exploration Agency) study to explore how to conduct activities in LEO as the ISS approaches the end of service.

These Japanese partnerships act to strengthen Sierra’s already strong links to Japan, including ongoing negotiations to land its Dream Chaser reusable mini-shuttes at Oita Airport, as well as partnership deals with Kanematsu, Japan Airlines and Mitsubishi.

This successful fund-raising round suggests strongly that the company’s plans to finally have its first Dream Chaser cargo shuttle, Tenacity, ready to fly in December might actually happen. Or at least, that plan acted to convince these investors to pony up some cash.

Hat tip to Jay, BtB’s stringer.

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Sierra Space says first Dream Chaser will be ready for launch by December

12:41 pm

In a presentation at an investor conference on June 27, 2023, a Sierra Space official provided an update on the status of its first Dream Chaser reusable mini-shuttle, dubbed Tenacity, stating that they expect it to be ready for launch by December, with the main question whether its ULA Vulcan launch rocket will also be ready.

The launch is supposed to be the second for Vulcan, but the first launch was just delayed for an undetermined amount of time so ULA can make modifications to the rocket’s Centaur upper stage. Once Tenacity is flying Sierra has a contract with NASA for seven cargo flights to ISS, with plans beyond.

The company is also working on a second version that can carry both crew and cargo. Vice said that version will have 40% greater cargo capacity than the first version and can support a six-person crew.

The ability of Dream Chaser to glide back to Earth in a runway landing, rather than splash down in the ocean, is a key selling point to customers, he argued. “We just think that landing at runways around the world is a huge differentiator: low-g landing back on a runway for both time-critical cargo and science, but also just the way people are going to want to fly back and land.”

The official also indicated that this human-rated version is being designed to work with the private Orbital Reef space station that Sierra Space is building in partnership with other companies. The company also said it is planning its own free flying version of its Orbital Reef LIFE module that the company hopes to launch by the end of 2026, ahead of Orbital Reef. If so, that would make this the sixth independent private space station planned by American companies.

Because much of this presentation was designed to impress potential investors, we should take it with a touch of skepticism. Nonetheless, that the company is considering launching its own station, independent of the Blue Origin-led Orbital Reef station, suggests it has its own doubts about whether that project will ever take off as planned, and has thus decided to make its own contingency plans.

Hat tip to Jay, BtB’s stringer.

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Sierra Space powers up its Dream Chaser mini-shuttle for the first time

9:09 am

Sierra Space yesterday announced that it has successfully run electricity for the first time through its first Dream Chaser mini-shuttle, dubbed Tenacity.

The press release is remarkably lacking in detailed information, or graphics. This quote is really the only hard facts mentioned:

Sierra Space simulated the power that will be generated from Dream Chaser’s solar arrays once on orbit. Test engineers plugged that power into Dream Chaser and began turning on systems. Sierra Space exercised flight computers, base processors and low-voltage distribution units.

Tenacity has been under construction since 2016, when the company won its NASA contract to build it. That’s seven years to build a single spacecraft, and yet all they have done so far is feed electricity through it for the first time. In that time period SpaceX not only built multiple prototypes of Starship and Superheavy, it has flown multiple test flights.

Is money an issue? The actual contract amount NASA gave Sierra Space to build Tenacity has never been published, though NASA has said the total awarded for all the cargo missions to be flown by SpaceX, Northrop Grumman, and Sierra Space equaled $14 billion. Since these fixed price contracts also require the companies also commit some of their own funds, or obtain outside financing, it is possible that Sierra Space has had money issues slowing development.

Regardless, Dream Chaser was first supposed to fly in 2020. It is now three years late, with no clear indication that a launch will come anytime soon. In many way, Sierra Space is beginning to remind me of Blue Origin, endlessly issuing promises but never delivering.

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Launch of Sierra Space’s Dream Chaser now scheduled for six month window opening in August

9:47 am

After years of delays, Sierra Space’s first Dream Chaser reusable mini-shuttle, dubbed Tenacity, is now scheduled for launch during the six month mission to ISS of a crew scheduled for launch in August.

Dream Chaser’s first flight on a United Launch Alliance Atlas V rocket is expected while Crew-7 is aboard and two of those crew members, NASA’s Jasmin Moghbeli and JAXA’s Satoshi Furukawa, recently trained on it. JAXA and NASA formally announced Furukawa’s assignment to Crew-7 today. Furukawa, Moghbeli, ESA’s Andreas Mogensen and a Russian cosmonaut whose assignment has not been officially announced yet, are expected to launch in mid-August for a 6-month stay on the ISS.

The exact launch date within that mission has not yet been determined. It will largely depend scheduling, fitting it in with other launches to the station, assuming Tenacity’s construction is finished in time. That construction began in 2015, and has taken three to four years longer than first announced.

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September 6, 2022 Quick space links

5:16 pm

Courtesy of Jay, BtB’s intrepid stringer.

  • Sierra Space: Mission: Tenacity Part 1

    • This video is just an empty-of-content commercial for Sierra Space, filled with feel-good “woke” blather but little real information about the actual status of this long overdue spacecraft. It is worth watching however because it reveals this emptiness. Reminds me of the many similar videos from Blue Origin and NASA over the years, filled with big promises but little actual achievement.

  • How does Starlink Satellite Internet Work?

    • This video, almost 30 minutes long, is definitely worth watching if you have any interest in signing up for Starlink, or just have an interest in the coming low orbit satellite constellation boom.

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FAA approves Huntsville airport as landing site for Dream Chaser

9:24 am

Capitalism in space: The FAA announced on May 13, 2022 that it has approved use of Huntsville International airport for landing Sierra Space’s reusable Dream Chaser cargo mini-shuttle, once it begins flying.

The approval covers “up to eight reentry operations at the airport from 2023 to 2027.” Though Sierra Space will still need to get its launch license from the FAA before those flights can happen, it looks like the company is finally getting close to the first flight of Tenacity, its first Dream Chaser ship.

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Update on Dream Chaser

10:57 am

Link here.

Overall progress has been incredibly slow, considering the NASA contract to build this was awarded in 2016. Sierra Space is only building one spacecraft, designed to be reusable. For six years to have passed and the spacecraft, dubbed Tenacity, is still a year away from flight, seems excessive, especially because the spaceplane is small. It took SpaceX only four years to go from concept to successfully landing first stages. Starship began test flights only three years after the project began.

Still, the spaceplane is moving forward. Hopefully by February ’23 it will finally fly, giving the U.S. another method besides Dragon for getting cargo to and from space. That it might do so before Boeing’s Starliner is somewhat ironic, and puts more pressure on that company to get that capsule operational.

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Sierra Nevada gets clearance to land Dream Chaser in Florida

4:58 pm

Capitalism in space: Sierra Nevada today announced that it has now gotten clearance to land its Dream Chaser-class Tenacity spacecraft at the Kennedy Space Center, with a hoped-for first flight in ’22.

The Use Agreement makes SNC the first commercial user of Space Florida’s FAA Re-entry Site Operator License and provides the runway and support facilities needed during testing and landing. It also takes SNC one step further in applying for its own FAA re-entry license, something needed ahead of the first Dream Chaser mission next year.

Because Tenacity is a cargo freighter only, they do not plan a significant test program prior to that first launch to ISS.

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Sierra Nevada to make its space operations a separate company

10:01 am

Capitalism in space: Sierra Nevada has decided to spin off its space operations involving Dream Chaser and its proposed private space station into a separate company called Sierra Space.

In a message to employees April 14, SNC [Sierra Nevada] Chairwoman and President Eren Ozmen said the company’s Space Systems division will become a standalone company, called Sierra Space, although remain a subsidiary of SNC.

…Ozmen provided few details about how the transition of SNC’s space business to Sierra Space would unfold, but she said it would take several months to complete. Even after the transition, Sierra Space will “continue deep cooperation and synergy” with SNC’s other business areas in aviation and defense.

My guess is that Ozmen does not want the risks of its space-related projects to impact its more reliable aviation and defense holdings. By separating it out, she can better isolate the success or failure of each. This does not necessarily mean that the space holdings are failing, only that they carry a greater financial risk.

Sierra Space’s future strongly hinges on the success of the first Dream Chaser cargo shuttle, Tenacity, whose inaugural flight has been delayed from ’21 to ’22. If that fails, all the other plans of this space division will likely fail as well. If it succeeds however the company’s financial future will be quite promising.

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Dream Chaser first flight delayed to ’22

3:44 pm

Officials from Sierra Nevada today revealed they have now delayed the first flight of their mini-reusable Dream Chaser shuttle Tenacity until ’22 rather than late this year.

They claim the cause of the delay is the Wuhan flu.

Sierra Nevada has not announced when in 2022 Dream Chaser will attempt to make its first flight, but Lindsey described how pandemic restrictions prevented engineers from being on site for structural testing of the cargo model. Instead, engineers remotely oversaw the tests from a mission control center in Colorado. While the workaround allowed testing to continue, it took three or four times as long as it should have, Lindsey said.

Other delays came from supplier shutdowns due to COVID-19 outbreaks. Technical challenges not related to the pandemic also caused problems, though Lindsey did not elaborate. “All of those things have conspired to move the date a little bit,” Lindsey said.

The first issue is a management decision by the company. I note that SpaceX does not create these kinds of restrictions, and has therefore not experienced any slowdown in its launches or Starship development. It also appears to be experiencing no significant issues with COVID-19 infections.

The second issue is also in a sense a management decision. Sierra Nevada is subcontracting a lot of its work, and thus is at the mercy of other companies. Once again, SpaceX made a decision years ago to do as much as possible in-house. Thus, they are at no one’s mercy, and can push forward even as others cower in fear.

Overall, the pace of development at Sierra Nevada has not been impressive, but then, much of their work is being done by others, such as Lockheed Martin.

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Sierra Nevada starts installing thermal tiles on Tenacity

6:05 pm

Capitalism in space: Sierra Nevada has received and started to install the thermal protection tiles for its first Dream Chaser reusable mini-shuttle, dubbed Tenacity.

The Thermal Protection System (TPS) tiles are one of the major hardware components used on Dream Chaser and cover nearly the entire craft to protect it from the heat of the sun and the plasma regime during atmospheric reentry. The tiles can withstand the scorching heat of 1,650°C (3,000°F) and prevent the vehicle from being destroyed during reentry.

Dream Chaser has approximately 2,000 TPS tile compared to the 24,000 tiles used on the Space Shuttle. Dream Chaser is about 1/4 the size of a Shuttle Orbiter. The tiles on Dream Chaser utilize a room temperature vulcanizing (RTV) silicone to keep the tiles bonded to the vehicle at all times. The silicone can withstand high temperatures, making it ideal for use. Each of the tiles is tested by a mechanism that pulls on each one, helping avoid issues of the tiles falling off, which happened early in the Space Shuttle Program.

The company notes that the vehicle remains on schedule for a 2021 launch on a ULA Vulcan rocket.

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Sierra Nevada names its first Dream Chaser spacecraft “Tenacity”

7:52 am

Capitalism in space: Sierra Nevada yesterday announced that it is giving the name “Tenacity” to its first Dream Chaser spacecraft.

Though the press release does not say so, this decision essentially confirms the company intention to build more Dream Chaser spacecraft, once this one proves itself in flight. And I would expect those later craft will be aimed at manned flight.

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