Another smallsat rocket company enters the market

Capitalism in space: A new Australian smallsat rocket company, Gilmour Space Technologies, has successfully test fired a new hybrid rocket engine.

This orbital-class rocket engine, developed by Australia and Singapore-based Gilmour Space Technologies (www.gspacetech.com), has successfully achieved 70,000 newtons (70 kilonewtons or 15,700 pounds-force) of thrust in what could be the world’s largest successful test fire of a single-port hybrid rocket engine. “These results prove that we have the core technology needed to enable low-cost small satellite launches to space,” said its CEO & Founder, Adam Gilmour. The company’s mission: to carry payloads weighing up to 400 kg to low earth orbit (LEO) from 2020.

Unlike the vast majority of commercial rockets today, which use either solid- or liquid-fuelled engines, Gilmour Space is pioneering new hybrid-engine rockets that combine a liquid oxidiser with a proprietary multi-material 3D printed solid fuel. Indeed, the Queensland-based company first made headlines in 2016 when it successfully test launched a subscale rocket to an altitude of 5km using its 3D printed rocket fuel.

The static fire test, which can be seen in a video at the link, was very short, less than 10 seconds. Since one of the big problems of hybrid engines has been to get them to fire smoothly and precisely for long periods of time, I remain skeptical. They might have some good engineering here, but I don’t yet see the makings of a rocket.

Hat tip Doug Messier of Parabolic Arc.

A detailed look at Rocket Lab’s Electron rocket

Link here. The article provides some details about the first two launches, but its most interesting section discusses the rocket’s Curie kick stage.

“We kind of made a philosophical decision in that we weren’t going to do multiple burns on the second stage because what that does is it puts the second stage in orbit, in high orbit,” said Mr. Beck. “What we’re trying to do here is launch frequently, and the way that we’ve designed our trajectories is that the second stage will always go into a transfer orbit, which is a nice elliptical orbit, where it deorbits very quickly, and then we use the kick stage to do any orbit raising or circularization.”

This design was specifically chosen so that Rocket Lab would not put large second stages into orbit and would fly responsibly by deorbiting Electron’s second stage quickly so as not to contribute significantly to the space debris environment. “We build this infrastructure in orbit in a sustainable way, and leaving second stages in high orbits is not really conducive to that. So what it means is … we’re just putting a little Curie module up into orbit, and we also have deorbit capability on that, too.”

Moreover, the Curie kick-stage was a direct result of Rocket Lab talking to and listening to their customer base – who wanted to make sure that on ride share missions of Electron that all payloads were separate safely and not re-contact other small satellites launched/deployed on that same mission.

No word yet on when they will fly next, though it sounds as if there will be a number of launches this year, at an ever-increasing pace.

SpaceX successfully launches commercial communications satellite

SpaceX tonight successfully launched a commercial communications satellite. They did not recover the first stage because the seas were too rough to send out the drone ship.

The leaders in the 2018 launch standings:

7 China
5 SpaceX
3 Japan
3 ULA
2 Russia

Though I have removed Rocket Lab as an American company, crediting it instead to New Zealand, the U.S. still has 8 successful launches total, one more than China.

Testing of Blue Origin’s BE-4 rocket engine continues

Though he released few details, a Blue Origin company official noted at a conference last week that the company has been continuing its tests of the BE-4 engine.

“We’re getting longer duration burn times. We’re going though validating the turbomachinery very closely,” said Jim Centore, group lead for orbital mission operations at Blue Origin, during a panel discussion on launch systems at the conference. Centore didn’t disclose many details about those tests, such as thrust levels or the burn times, either of individual tests or cumulatively. “We’re continuing to make good progress,” he said. “We’ll continue that for the next several months.”

The BE-4 is the linchpin for numerous other future rockets. Blue Origin wants to use it for building its New Glenn rocket. ULA is considering it as the first stage engine for its Vulcan rocket. In both cases, design and construction of the rockets themselves can’t really proceed until the engine is locked down.

Interorbital completes static fire test of upper-stage engine

Capitalism in space: The smallsat rocket company Interorbital (IOS) today released a short video showing a successfully static fire test of the upper-stage engine for its Neptune rocket.

The IOS rocket team successfully completed the first test of Interorbital’s NEPTUNE series launch vehicle’s liquid upper-stage rocket engine (GPRE 0.75KNTA). Engine performance was well within its design parameters, generating a sea-level thrust of 750 pounds and a sea-level specific impulse of 245 seconds. This translates to a thrust of 1,000 pounds and a specific impulse of 300 seconds in a vacuum (with expansion nozzle). The ablatively-cooled rocket engine is powered by the hypergolic combination of White Fuming Nitric Acid (WFNA) and Turpentine/Furfuryl Alcohol. These high-density storable auto-igniting propellants power all IOS liquid rocket engines. Interorbital’s N1 launch vehicle utilizes two GPRE 0.75KNTA engines for its second stage and a single GPRE 0.75KNTA engine for its third stage.

I have embedded the video below the fold. This is the first real news update from Interorbital in months. In April 2017 they looked like they were close to a launch, but until today there were no further updates. Part of the issue appears that they changed their approach for manufacturing their rocket in order to save cost, and this might have thrown a wrench in their schedule.

» Read more

Stratolaunch completes initial taxi tests

This past weekend Stratolaunch successfully completed its second series of taxi tests, reaching a speed of 40 knots (46 miles per hour) as it moved down the runway.

[I]n December Stratolaunch capped off the year with a successful low-speed taxi test. During the taxi, the vehicle reached a top speed of 28 miles per hour (45 kilometers per hour) as it headed down the runway. Following the test, Aircraft Program Manager George Brugg stated, “This was another exciting milestone for our team and the program. Our crew was able to demonstrate ground directional control with nose gear steering, and our brake systems were exercised successfully on the runway. Our first low-speed taxi test is a very important step toward first flight.”

Last weekend, Sratolaunch kicked off 2018 with two days of additional taxi tests. Most notably, the tests included reaching the maximum taxi speed of 40 knots (46 miles per hour). According to Allen, these tests allowed the team to “verify control responses.”

There is a tiny 35 second video of this last test at the link.

The article provides a lot of details about Stratolaunch and its future, including the suggestion that the giant airplane could become the main launch platform for Orbital ATK’s Pegasus rocket. Pegasus presently has only one launch listed on its manifest, using its L1011 Stargazer airplane.

Smoking battery at Rocket Lab facility

Capitalism in space: Rocket Lab is investigating why one of the rocket batteries for its Electron rocket started smoking over the weekend.

Rocket Lab is investigating what caused a rocket battery to overheat and start smoking at its manufacturing facility near Auckland Airport on Sunday night. Rocket Lab spokeswoman Morgan Bailey said fire emergency services were called as a precaution to its site in Mangere at 7pm on Sunday after a battery on an Electron rocket overheated and started smoking.

She said she did not know what action was being made on the rocket when the battery overheated, but the company was looking into it.

No one was hurt in the incident.

They are clearly being tight-lipped about this, partly because of the bad press it might cause and partly because they don’t wish to reveal proprietary information.

Note that this article has me rethinking Rocket Lab as an American company. Based on this article their operations and manufacturing are both in New Zealand. It seems that even if the company was conceived and officially incorporated in the U.S., the rocket is a New Zealand born baby.

SpaceX successfully launches Spanish radar satellite

Capitalism in space: SpaceX today successfully launched a Spanish radar satellite.

They also intended to try to recover the rocket’s fairing, but they did not telecast this, and there is no word yet whether they were successful. In fact, their low-key approach here suggests a shift in policy. Previously, SpaceX was eager to show off its test programs. Now, this silence suggests a desire to throttle back on that openness, possibly in order to protect their proprietary engineering.

Update: It appears that at least one fairing half landed in the water intact, though that also means they were unable to catch it. According to a Musk tweet at the link, the fairing missed the ship net by “a few hundred meters.” Musk also indicates the need for larger chutes in the future. Either way, I wonder if the fairing in the water can still be reused.

The 2018 launch standings:

7 China
4 SpaceX
2 ULA
2 Russia
2 Japan

As a nation, the U.S. now has 7 launches total, tying China.

Bigelow establishes company to market its private space stations

Capitalism in space: Bigelow Aerospace yesterday established a marketing company to research and find potential customers for its private space stations.

“You’ll need deep pockets if you’re interested in staying aboard a Bigelow station; prices will likely run in the ‘low seven figures,'” Bigelow said today. He doesn’t expect tourist jaunts to make up the bulk of his business, however. “What we’ve always anticipated and expected is that we would be very involved in helping foreign countries to establish their human space programs, and be able to facilitate whatever their needs were in whatever context that they wanted to pursue,” he said. “The corporate world, obviously, is huge, and [leveraging] that is also our intent.”

Bigelow already says it will launch to of its large B330 modules in 2021, with another aimed for lunar orbit in 2022. I must note that the 2021 launch date appears to be year later then earlier announcements.

More details about SpaceX’s fairing recovery plans

Link here. The article has some additional excellent images, but it was this paragraph that I thought was most significant:

To oversimplify, after launch, the payload fairing separates (mechanically) from the second stage once Falcon 9 or Heavy has left behind the majority of Earth’s atmosphere. After separation, each fairing half orients itself for a gentler reentry into the atmosphere with cold nitrogen gas thrusters, likely the exact same thrusters used in part to achieve Falcon 9’s accurate and reliable landings. Due to their massive surface area and comparatively tiny weight, fairing halves effectively become exceptionally finicky and awkward sails falling through the atmosphere at insane velocities, with the goal generally being to orient each half like a boat’s hull to provide some stability. Once they are low enough, assuming they’ve survived the journey from TEN TIMES THE SPEED OF SOUND and 62 MILES above Earth’s surface to a more reasonable ~Mach 0.5 and maybe 5 miles of altitude, the fun parts begin. At this point, each fairing half deploys a GPS-connected parachute system (a parasail, to be exact) capable of directing the massive hunks of carbon fiber and aluminum to a very specific point on the surface of the ocean.

What we don’t yet know is whether SpaceX will have cameras on the fairing, and if so, whether they will make those images available to the public, during launch.

Planetary Resources misses fund-raising target

Capialism in space: Planetary Resources has failed to meet a recent fund-raising target.

A spokeswoman for Planetary Resources, Stacey Tearne, told GeekWire that financial challenges have forced the company to focus on leveraging the Arkyd-6 mission for near-term revenue — apparently by selling imagery and data. “Planetary Resources missed a fundraising milestone,” Tearne explained in an email. “The company remains committed to utilizing the resources from space to further explore space, but is focusing on near-term revenue streams by maximizing the opportunity of having a spacecraft in orbit.”

Tearne said no further information was available, and did not address questions about employment cutbacks. However, reports from other sources in the space community suggest there have been notable job reductions. For what it’s worth, Planetary Resources had more than 70 employees at last report.

When this company first appeared with a big splash, shouting its plans to mine asteroids, I said “Bunk, it’s going to be a smallsat telescope company for years to come, either looking at the Earth or into space.” And that is where we are. The “near-term revenue streams” hinted at above are certainly the kind of earth-observation imaging that numerous other smallsat companies are providing. Whether Planetary Resources can compete with the large number of already established smallsat earth-observation companies, however, is the big question.

Mining asteroids by commercial companies for profit makes sense, and will eventually happen. I think, however, that this company oversold its abilities when it tried to convince everything that this is what it planned to do, right away.

Giant net to catch Falcon 9 fairing

This link provides a series of pictures, taken from a distance, of the giant net, and the structures that hold it up, that will be used by the SpaceX barge ship to try to catch the rocket’s fairing during its next launch later this week. (See comments.)

Hat tip reader Kirk Hilliard. The pictures don’t show the barge itself, but they do give a sense of the size of the net. This suggests that SpaceX has equipped the fairing with small jets capable of guiding it to the barge, where it will be caught as it falls at high speed. It could also be that they have found that the fairing itself can act as a parachute and slow itself down as it descends, meaning that impact will not be that intense.

Regardless, I wonder if they will have any cameras on board either the fairing or the barge, and whether they will broadcast them live as it comes down. I wouldn’t be surprised if they didn’t, as it would possibly reveal proprietary information, but the images would certainly be impressive to see.

If they succeed, they will have a rocket that is almost entirely reusable, with only a single 2nd stage engine (out of 10 total) and the second stage itself not reused.

Posted from the Israeli city of Tiberius on the shore of the Sea of Galilee.

Air Force reconsiders rocket engine, aims for small rocket launches

Two stories over the past few days indicated some shifts in the Air Force’s commercial space contracting policies.

The first story has to do with ULA’s Atlas 5 and future Vulcan rockets. The engine that Aerojet Rocketdyne has been building, AR-1, has received significant subsidizes from the government for its construction, even though its only potential customer, ULA, has said it prefers Blue Origin’s BE-4 engine. ULA has not made a decision yet on which engine to use, but my sense of the politics here is that the main reason ULA is considering the AR-1 is because of heavy political pressure. Nonetheless, it makes sense for them to hold off from a final decision when they have two competitors.

The story suggests however that Aeroject Rocketdyne itself lacks confidence in the engine. It wants to renegotiate its Air Force contract so that it doesn’t have to invest any of its own money on development. This suggests the company no longer expects to get any contracts for it, and thus doesn’t want to spend any of its own money on it. With that kind lack of commitment, the Air Force would be foolish to change the deal.

The second story outlines how the Air Force is now committing real money for buying launch contracts with smallsat rocket companies, something it has hinted it wanted to do for the past year. The idea is for them to depend on numerous small and cheap satellites, capable of quick launch, givingthem a cushion and redundancy should an enemy nation attack their satellites. It will also likely save them money in the long run.

Rocket Lab to launch NASA and Naval Academy smallsats

Capitalism in space: Rocket Lab has obtained contracts with both NASA and the U.S. Naval Academy to launch a dozen cubesats.

Rocket Lab says it has performed a successful fit check of the CubeSat dispensers for the NASA Venture Class Launch of its Educational Launch of Nanosatellites (ELaNa) XIX mission, which will put a total 12 mini CubeSats into orbit.

A Rocket lab spokeswoman said those would include the Shields-1 payload from NASA’s Langley Research Center, which would focus on studying the harmful effects of harsh radiation environments to spacecraft.

The article doesn’t give any information on the contract itself.

SpaceX’s Saturday launch will two test smallsats for its planned 11K internet constellation

Capitalism in space: SpaceX will include two test smallsats for its planned internet constellation of more than 11k satellites when launches a Spanish radar satellite in two days.

The FCC gave SpaceX permission for the test in November, and new documents now show that SpaceX will piggyback Microsat-2a and Microsat-2b onto its launch of a Spanish radar satellite called Paz. The mission is set to lift off from the Vandenberg Air Force Base in California on Saturday at 9:14 a.m. ET aboard a Falcon 9 rocket, according to Spaceflight Now.

Ajit Jai, chairperson of the FCC — the government entity which must ultimately approve SpaceX’s plans — endorsed the effort on Wednesday. “Satellite technology can help reach Americans who live in rural or hard-to-serve places where fiber optic cables and cell towers do not reach,” Pai told Reuters in a statement.

A lot of news sources have made a big deal about Jai’s endorsement, as if that endorsement guarantees FCC approval of SpaceX’s gigantic constellation. It doesn’t, though it certainly helps.

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