SpaceX update on Sept 1Falcon 9 launchpad explosion

SpaceX today released an update on its investigation of the September 1 Falcon 9 launchpad explosion.

Previously, we announced the investigation was focusing on a breach in the cryogenic helium system of the second stage liquid oxygen tank. The root cause of the breach has not yet been confirmed, but attention has continued to narrow to one of the three composite overwrapped pressure vessels (COPVs) inside the LOX tank. Through extensive testing in Texas, SpaceX has shown that it can re-create a COPV failure entirely through helium loading conditions. These conditions are mainly affected by the temperature and pressure of the helium being loaded.

SpaceX’s efforts are now focused on two areas – finding the exact root cause, and developing improved helium loading conditions that allow SpaceX to reliably load Falcon 9. With the advanced state of the investigation, we also plan to resume stage testing in Texas in the coming days, while continuing to focus on completion of the investigation.

The report suggests that they are starting to pin down the very specific temperature and pressure conditions during loading of the helium tank that cause the problem, which also suggests they will soon also be able to adjust their procedures to avoid those conditions. This also suggests that they repeated assurances that they will be able to fly before the end of the year are not unreasonable.

Designing a propulsion system for cubesats

The competition heats up: Just like the Chinese tests of a smallsat propulsion system noted in my previous post, this U.S. company is designing a propulsion system for cubesats.

McDevitt’s propulsion system is deceptively simple. It combines rocket-fuel-grade hydrogen peroxide with a patented proprietary catalyst to create a chemical reaction that results in thrust channeled through tiny square nozzles incorporated into the small satellite. The system allows the satellites to be steered or stopped. The only byproduct of McDevitt’s tiny rocket motors is water vapor.

Except for this quote the article doesn’t provide much information about the design, probably because the builders didn’t reveal the details for proprietary reasons. They hope to launch a test satellite by 2018.

Russia and ESA in money dispute

A money dispute between Russia and France could threaten the ESA/Russian ExoMars partnership, as well as the Arianespace deal that launches Soyuz rockets from French Guiana.

In what appears to be an attempt to force France’s European neighbors to apply pressure to Paris, Roscosmos hinted that multiple cooperative space efforts between Russian and the European Union, and with the European Space Agency (ESA), could suffer if the payments are not freed. The payments, which are not disputed by Arianespace, have been one of the collateral effects of the battle by former shareholders of Russia’s Yukos oil company. In 2014, these shareholders won an initial award of $50 billion from an international arbitration panel in The Hague, Netherlands, against the Russian government for dismantling the company.

Since then, the shareholders have been trying to collect Russian government assets wherever they find a sympathetic legal environment outside Russia, including France and Belgium. In France, different shareholder representatives sought seizure of the Eutelsat and Arianespace payments. The same dispute has blocked payments to other Russian companies. Paris-based satellite operator Eutelsat owes Russia’s biggest satellite operator, Russian Satellite Communications Co. (RSCC) of Moscow, around $300 million for services related to Eutelsat use of RSCC satellites.

Russia needs cash, which is why they need their partnership with Arianespace, which has brought them a lot of cash over time. Their problem is that the money owed the Yukos oil company shareholders has allowed those shareholders to put liens on any Russian earnings in Europe, which has only increased Russia’s financial bind. If Russia can’t get its hands on its Arianespace earnings, then it really makes no sense for them to continue the partnership. Better to threaten to pull out with the hope that the threat will maybe force payment.

Moreover, Russia might also be realizing that it cannot at present afford to participate in ExoMars and is looking for a way to get out of that commitment. This money dispute gives them that out.

Russia considers using Ukrainian rocket

For the first time since it annexed Crimea, Russia has opened negotiations with a Ukrainian company to possibly use its Zenit rocket to launch a Russian satellite.

RKK Energia of Korolev, Russia, entered negotiations with KB Yuzhnoe of Dnepropetrovsk, Ukraine, on a potential deal to launch a satellite for Angola on a Ukrainian-built Zenit rocket. Under the proposed plan, the Angosat-1 satellite would ride the last fully assembled Zenit rocket still remaining in Baikonur. The mission is seen by industry insiders as the first step in the resumption of Zenit missions, which if successful, will eventually shift from Baikonur to the Sea Launch ocean-going platform based in Long Beach, California.

The situation here is beyond complicated. Russia remains in many ways in a state of war with Ukraine. Yet, the Sea Launch platform, recently purchased by a Russian airline company, needs the Ukrainian Zenit rocket. It appears that this need is forcing the Russians to once again buy from the Ukraine. At the same time, Sea Launch remains parked in the U.S., and will likely not be available until Sea Launch and Russia settle the lawsuit Boeing has filed against the company. Meanwhile, the Zenit rocket in question however needs refurbishing and was originally built to launch a different satellite, which will have to agree to fly on a different launch vehicle.

Did fueling procedures cause Falcon 9 launchpad explosion?

This Wall Street Journal article today speculates that “problematic fueling procedures” might have caused the September 1 Falcon 9 launchpad explosion.

Company officials have said it is too early to arrive at definitive answers, though one person familiar with the investigation said initial concerns about potentially substandard welds have been relegated to a low priority. If testing bears out early findings focusing on problematic fueling practices instead of hardware flaws, SpaceX likely will avoid a major redesign effort or extensive quality-control checks that could drag on for months.

Caution must be exercised here. The article depends on unnamed sources, and does not provide any details describing how fueling procedures could have caused the explosion.

Virgin Galactic lawsuit against Firefly moves forward

Virgin Galactic last week moved forward aggressively in its lawsuit against Firefly Space Systems, its officers, and its business partners for using stealing trade secrets.

According to the Complaint, Galactic hired Markusic in 2011 as its VP of Propulsion. Markusic’s role gave him intimate knowledge of the Company’s research into liquid rocket propulsion, space vehicle architecture, “aerospike” technology, and other confidential projects. While still employed at Galactic, Markusic allegedly solicited business partners and founded Firefly based on concepts and data he obtained in the course of his work. Galactic maintains that Markusic and Firefly relied on and continues to use the Company’s technical and marketing information, as well as Markusic’s engineering notes from his tenure at Galactic, to develop products such as a recently announced small launch vehicle.

The worst thing about this court battle to me is that if Virgin Galactic has developed worthwhile technology in connection with the aerospike engine, they have done nothing to develop it, and are now acting to squelch someone else’s effort.

Two Trump advisers push for National Space Council

In a somewhat vague op-ed today, two Trump space policy advisers, former Congressman Robert Walker and University of California-Irvine professor Peter Navarro, recommend the re-establishment of the National Space Council to coordinate the U.S.’s civilian space effort.

Despite its importance in our economic and security calculations, space policy is uncoordinated within the federal government. A Trump administration would end the lack of proper coordination by reinstituting a national space policy council headed by the vice president. The mission of this council would be to assure that each space sector is playing its proper role in advancing U.S. interests. Key goals would be to would create lower costs through greater efficiencies. As just one example, a Trump administration will insist that space products developed for one sector, but applicable to another, be fully shared.

Here, it makes little sense for numerous launch vehicles to be developed at taxpayer cost, all with essentially the same technology and payload capacity. Coordinated policy would end such duplication of effort and quickly determine where there are private sector solutions that do not necessarily require government investment. [emphasis mine]

This analysis of the op-ed at SpacePolicyOnline.com gives some history of the National Space Council, as well as range of opinions about its usefulness.

Opinions in the space policy community about the value of such a Council run the gamut. Opponents argue it is just one more White House entity that can say “no” to any idea, but without the clout to say “yes” and make something happen. Supporters insist that a top-level mechanism is needed not only to effectively coordinate government civil and national security space programs, but to bring in the commercial sector and develop a holistic approach to space.

Walker and Navarro clearly share the latter opinion. They say the Council would “end the lack of proper coordination” and “assure that each space sector is playing its proper role in advancing U.S. interests.”

I however want to focus on the highlighted text above from the op-ed. This language appears to suggest that these advisers do not think it efficient for NASA to buy rockets and spacecraft from competing private companies, as it is doing with its cargo and crew ferries to ISS. If so, their advice will mean that a Trump administration will eliminate the competition that has been so successful in the past decade in lowering NASA’S costs and getting so much more done.

Yet, in the very next paragraphs Walker and Navarro say this:
» Read more

New comments by Musk on Sept 1 launchpad explosion

Unconfirmed and leaked statements made by Elon Musk at a National Reconnaissance Office presentation on October 13 suggest that the investigation is getting close to identifying the cause of the September 1 Falcon 9 launchpad explosion.

“It might have been formation of solid oxygen in the carbon over-wrap of one of the [helium] bottles in the upper stage tanks,” according to an excerpt of Musk’s remarks. “If it was liquid, it would have been squeezed out. But under pressure it could have ignited with the carbon. This is the leading theory right now, but it is subject to confirmation.”

Musk’s is also reported to have said that they found they could “…exactly replicate what happened on the launch pad if someone shoots the rocket.” He also dismissed this as a likely cause, though it has forced them to review their future launch security measures.

The article provides some very good additional analysis of the solid oxygen theory above. It suggests that though much of this technology has been used somewhat routinely in the launch industry for years, the specific environment used by SpaceX in its Falcon 9 rocket might have produced a new situation that caused the failure.

Vector Space Systems signs $60 million contract

The competition heats up: Vector Space Systems, which recently began work on a rocket factory in Tucson, today announced the signing of a new $60 million launch contract.

Vector Space Systems, a micro satellite space launch company comprised of new-space industry veterans from SpaceX, Virgin Galactic, McDonnell Douglas and Sea Launch, today finalized an agreement with York Space Systems, an aerospace company specializing in small and medium class spacecraft, to conduct six satellite launches from 2019 through 2022 with the option for 14 additional launches. The first launch through the agreement will also be the inaugural launch of the Vector-H vehicle, which is capable of launching 100 kg into orbit, and will provide an integrated spacecraft to customers through a standardized platform.

York Space Systems will use the launches with Vector Space Systems to place their standardized S-Class satellite platform into orbit for commercial and government customers. York Space Systems’ satellites will also employ the unique Electric Upper Stage which uses Vector Space Systems’ propriety electric propulsion technology as the final insertion stage of the Vector-H to place the satellites into orbital altitudes up to 1000 km with zero loss of launch throw mass capability.

It seems that there are now a lot of competing space races going on in the private aerospace industry. SpaceX and Boeing are racing to launch astronauts to ISS. SpaceX and Blue Origin are racing to reuse rockets. Blue Origin and Virgin Galactic are racing to launch the first suborbital tourists. A handful of private companies are racing to win the Google Lunar X-Prize. Arianespace, ULA, and Russia are racing with SpaceX for big payload launch contracts.

And a new group of small rocket companies are racing to capture a new burgeoning small satellite industry. Based on the most recent reports, it looks to me that Vector Space Systems and Rocket Lab are in the lead, though who will be first remains unclear. Hopefully, both will win by launching successfully and competing against each other.

Antares successfully launches Cygnus

After two years of redesign, Orbital ATK’s Antares rocket tonight successfully put a Cygnus cargo capsule into orbit.

Considering that every single one of the vehicles that fly to ISS (Soyuz, Dragon/Falcon 9, Cygnus/Antares, HTV) has been experiencing some issue that has delayed each of their launches, this success tonight must be a relief to managers and engineers in both Russia and the U.S.

Next comes a manned Soyuz launch on Wednesday.

Used Dragon to fly in 2017

The competition heats up: SpaceX has confirmed that they will reuse a Dragon capsule to bring cargo to ISS in the spring of 2017.

This plan had already been revealed earlier. The news here is simply that NASA and SpaceX have finalized the decision and picked the actual schedule cargo mission that will use a Dragon capsule. What is more significant is this:

SpaceX plans to reuse Dragon spacecraft through the remainder of its current CRS contract, which runs through SpX-20. [Benjamin Reed, SpaceX director of commercial crew mission management] did not discuss how many Dragon spacecraft are available to be reused, or how many times SpaceX believes a Dragon capsule can be flown.

If successful, Reed said it would allow SpaceX to end production of the cargo Dragon spacecraft. “We’ll be reflying Dragons going forward, and be able to close down the Dragon 1 line and move all the way into Dragon 2,” he said, referring to the next-generation version of the Dragon being developed for commercial crew missions.

In other words, their goal is to transition very quickly from disposable capsules to a fleet of capsules that they fly over and over again.

No more manned Soyuz purchased by NASA after 2019

The competition heats up: Both Boeing and SpaceX better get their manned capsules working by 2019, because NASA at this point has no plans to buy more seats on Russian Soyuz capsules after the present contract runs out.

Even as the commercial crew schedules move later into 2018, NASA officials say they are not considering extending the contract with Roscosmos — the Russian space agency — for more launches in 2019. The last Soyuz launch seats reserved for U.S. astronauts are at the end of 2018.

It takes more than two years to procure components and assemble new Soyuz capsules, so Russia needed to receive new Soyuz orders from NASA by some time this fall to ensure the spacecraft would be ready for liftoff in early 2019.

The second paragraph above notes that even if NASA decided it needed more Soyuz launches, it is probably too late to buy them and have them available by 2019.

André Rieu – The Beautiful Blue Danube

An evening pause: What I think makes these performances by Rieu and his orchestra so especially appealing is that he finds musicians who are glad to show how much they enjoy playing this lovely music. He recognizes the importance of fun.

And yes, as a child of the 1960s, I cannot help listening to this music and see spaceships docking. Those of my generation will of course immediately know to what I am referring. Will anyone younger?

Hat tip Edward Thelen.

Vector Space Systems to open Tucson facility

The competition heats up: Vector Space Systems has decided to build a rocket manufacturing facility in Tucson.

The Tucson-based company is expected to create 200 jobs locally within three years of beginning operations, at an average annual salary of $70,000. It could employ as many as 500 people within five years as production ramps up, said its co-founder and CEO, Jim Cantrell. Vector plans to invest roughly $19 million during the first three years, and possibly as much as $50 million over the next 15 years, according to Pima County officials. The total direct economic impact of the facility could be $290 million over five years, says an analysis by Phoenix-based Applied Economics completed for Sun Corridor Inc., the local economic-development agency. The company plans to build 36,000 square feet of office space and another 40,000 square feet for manufacturing south of Tucson International Airport.

The company already has several million in smallsat launch contracts, plus options for $160 million more once they begin producing rockets.

The first nation in space?

A science research center has announced it is forming an independent nation in space which anyone can join.

If you are 18 or over and have an email address, you can apply to become a ‘citizen’ of Asgardia today. At the time of this writing, more than 4,900 people have signed up, including at least one Popular Science editor. “When the number of those applications goes above 100,000 we can officially apply to the UN for the status of state,” said Ashurbeyli, adding that Asgardians would not have to give up citizenship in their countries of origin.

The group hopes to launch its first satellite in 2017 or 2018. How it will avoid being under the jurisdiction of any other country remains to me a mystery.

Eventually, when there are thriving reasonably self-sufficient colonies in space, circumstances will demand that they declare their independence from what is becoming an increasingly oppressive Earth culture. Until then, declarations like Asgardia are nothing more than publicity stunts that are not going to go anywhere.

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