Aerojet Rocketdyne gets NASA contract for cubesat engine

The competition heats up: Aerojet Rocketdyne has signed a contract with NASA to develop a small thruster engine for use on cubesats.

The MPS-130 green propulsion system will allow CubeSats and SmallSats to increase their capabilities, such as extending mission life, increasing architecture resiliency, maneuvering to higher and lower orbits, and performing complex proximity operations and formation flying. The use of additive manufacturing also reduces the number of parts and amount of time required to fabricate and assemble the modular propulsion system, lowering the cost of small satellites for private and public operators. Under the contract, Aerojet Rocketdyne will deliver a fully-integrated MPS-130 green modular propulsion system for flight demonstration, as well as conduct development and validation testing.

The press release does not say how much money NASA is providing. Regardless, this is a great opportunity for Aerojet Rocketdyne, because the smallsat industry is I think about to take off, and at the moment these tiny satellites lack any useful technology for maneuvering. Up until now they were mostly designed as temporary short term satellites built mostly to teach students. Soon, however, there will be a lot of privately-built commercial smallsats launched, designed to make money. Being able to sell their builders a thruster that could prolong their life and make them more capable will give Aerojet Rocketdyne a product that will certainly sell like hotcakes.

Russia considers reducing its ISS crew

In the heat of competition: Russia is considering reducing its ISS crew from three to two.

“Plans to reduce the crew stem from the fact that less cargo ships are sent to the ISS and from the necessity to boost the efficiency of the program,” the newspaper quotes Krikalev. Apart from that, it will make it possible to lower expenses on the space station’s maintenance.

They haven’t yet made a decision. I suspect that the real reason they are considering this idea is because it will free up a seat on the Soyuz spacecraft that they can then sell to tourists, something they have been unable to do since the station got large enough for the full crew of six and the U.S. became dependent on them for crew ferrying.. By only sending two Russians astronauts up with each Soyuz launch they will then have a free seat for short tourist flights, which had been quite lucrative for them.

Orbital ATK delays Antares-Cygnus launch until September

In the heat of competition: Orbital ATK has once again pushed back the launch of the first upgraded Antares rocket since its launch failure in October 2014, this time until September.

Due to a variety of interrelated factors, including the company’s continuing processing, inspection and testing of the flight vehicle at Wallops Island, and NASA’s scheduling of crew activities on the International Space Station in preparation for upcoming cargo and crew launches, Orbital ATK is currently working with NASA to target a window in the second half of September for the launch of the OA-5 mission. A more specific launch date will be identified in the coming weeks.

This press release suggests that all is well, and that the delay is mostly because of scheduling issues with NASA and ISS. However, it is also very vague, which suggests to me that the company has been also working through the results of the static fire test they did in May and might have needed more time to work out the kinks..

SpaceX prepares to test its next generation rocket engine

The competition heats up: SpaceX’s first Raptor rocket engine has now been built and has been shipped to the company’s test facility in Texas to begin testing.

The Raptor is SpaceX’s next generation of rocket engine. It may be as much as three times more powerful than the Merlin engines that power its Falcon 9 rocket and will also be used in the Falcon Heavy rocket that may fly in late 2016 or early 2017. The Raptor will power SpaceX’s next generation of rocket after the Falcon Heavy, the so-called Mars Colonial Transporter.

Although official details regarding the Raptor engine remain scarce, SpaceX founder Elon Musk has suggested the engine will have a thrust of about 500,000 pounds, roughly the same power as a space shuttle’s main engines. Whereas the shuttle was powered by three main engines and two booster rockets, however, it is believed the large rocket SpaceX uses to colonize Mars would likely be powered by a cluster of nine Raptor engines.

Like I said in my previous post, the rest of this decade should be very exciting in space, and that excitement will have be because of private enterprise and freedom, not NASA’s fake mission to Mars, with Orion.

Deep Space Industries to fly probe to asteroid

The competition heats up: A private company, Deep Space Industries (DSI), has announced plans to send the first privately-built probe to an asteroid before the end of the decade.

Recently, Deep Space Industries and its partner, the government of Luxembourg, announced plans to build and fly Prospector-X™, an experimental mission to low-Earth orbit that will test key technologies needed for low-cost exploration spacecraft. This precursor mission is scheduled to launch in 2017. Then, before the end of this decade, Prospector-1 will travel beyond Earth’s orbit to begin the first space mining exploration mission.

Note that this funding is another example of the Luxembourg government’s effort to invest in commercial space, for profit.

If all goes as planned, the rest of this decade should be very exciting. We will have a private mission to the Moon, a private mission to an asteroid, and a private mission to Mars. All will cost pennies compared to what the government spends. All will be built and launched quickly, compared to how long the government takes. And all will be for profit, which is certainly not what the government is interested in.

A report from Smallsat 2016

The competition heats up: Doug Messier has posted a nice summary of the most important presentations so far at Smallsat 2016 in Utah.

These are the rockets designed to launch cubesats or smaller. It appears that at least two companies, Firefly and Vector Space Systems, are getting close to their first flights. Both already have customers. The progress of a third company, Virgin Galactic, sounds as good, but they have talked big too many times in the past to trust them at this point. In fact, regardless of what any of these companies say, it will be actual flights that puts them on the map.

What is interesting is the number of these companies. There are a lot of them, which suggests strongly that some are going to succeed.

Cruz visits NASA

In taking his family on a tour of the Johnson Space Center, Senator Ted Cruz (R-Texas) also met with some local industry businessmen where he expressed support for NASA as well as a desire to get ISS extended to 2028.

Cruz did not take questions from the media, though they were present during the meeting with businessmen. In reviewing the local press reports of that meeting (of which the above link is the most detailed), it appears that Cruz was mostly there to firm up his local constituent support by mouthing vague but strong support for NASA. It also appears that he as yet does not have a clear understanding of NASA’s full circumstances, or if he does he is leaning down the pork road to gain votes.

When my policy paper appears I intend to make sure his office gets it. By his actions after that we shall then see how sincere Ted Cruz really is about fiscal responsibility and private enterprise.

Three stops on Iceland’s golden circle

An evening pause: From the youtube webpage: “The three main stops on the Golden Circle route in Iceland: 1. The magnificent Gullfoss waterfall; 2. Haukadalur geothermal area (widely known as Geysir) – famous for its geysers and termal pools (Strokkur being the most active); 3. Thingvellir National Park, where the Icelandic Parliament was established in 930, and where the continental drift between Europe and North America can be easily noticed.”

The music is “The Most Beautiful Things” by Michael Murphy.

Hat tip Danae, who added “Just chillin’ with sights for a hot summer day.”

Moon Express gets FAA approval for Moon landing

The competition heats up: Moon Express, one of the leading private competitors in the Google Lunar X-Prize, has gotten FAA approval for its planned 2017 Moon landing.

It is looking like 2017-2018 will be very exciting years for private space. We will not only see the first launches of privately-built manned spacecraft, we will see the first privately-built and -funded missions to both the Moon and Mars.

Vector completes suborbital test launch, signs contract

The competition heats up: The smallsat rocket company Vector Space Systems successfully completed its first suborbital test launch on July 30 as part of the signing of a new contract for 21 launches.

This company is moving quickly. In April they obtained financing, In July they revealed their launch schedule, with the first launch set for 2018. Mere weeks later, they complete their first test flight and announce a major launch contract.

Design problems for Starliner

In the heat of competition: Boeing is working to correct two serious design problems that cropped up during the construction of its Starliner manned capsule.

First the thing was weighing too much:

One issue involved the mass of the crew capsule, which outgrew the lift capability of the United Launch Alliance Atlas 5 rocket selected to put it into orbit. The CST-100 Starliner will ride an Atlas 5 rocket with two solid rocket boosters and a dual-engine Centaur upper stage, and although Boeing and ULA engineers considered adding a third strap-on motor to compensate for the capsule’s extra weight, managers now have the spacecraft back under its mass allowance, Ferguson said.

Second, the capsule has a shape problem:

Ferguson said Boeing has a model of the Atlas 5 rocket and CST-100 Starliner in a wind tunnel to verify a change to capsule’s outer shape devised to overcome higher-than-expected aerodynamic launch loads discovered in testing. “They had one issue, a non-linear aerodynamic loads issue, where they were getting some high acoustic loads right behind the spacecraft,” said Phil McAlister, head of NASA’s commercial spaceflight development office in Washington.

Something here is rotten. It seems to me that Boeing shouldn’t be having these very basic problems right off the bat. In the past, under the older cost-plus contracts NASA used to routinely hand out, these kinds of problems would simply have meant that Boeing would have gotten more money from NASA, This time, however the contract is fixed-price. If Boeing has problems or delays, the company will have to bear the cost, not NASA. I suspect these problems might have occurred because of some cultural laziness at Boeing. Their management is used to not having to eat the cost of these kinds of mistakes. Now, they will. I expect the culture to therefore begin changing.

Angara gets a customer

The competition heats up: Russia has signed its first international contract for its new still-underdevelopment Angara rocket.

Leading Russian rocket developer, GKNPTs Khrunichev, signed up the first foreign commercial passenger for the light version of its new-generation Angara rocket. The South-Korean Kompsat-6 remote-sensing satellite (a.k.a. Arirang) was booked for a ride on the Angara-1.2 launch vehicle from Plesetsk around 2020. Equipped with a Synthetic Aperture Radar, SAR, the 1.7 ton spacecraft should be inserted into the Sun-synchronous orbit.

More here.

Sierra Nevada preps for Dream Chaser glide tests

The competition heats up: In preparing its Dream Chaser engineering test vehicle for glide tests in California this fall, Sierra Nevada unveiled it to the press yesterday.

This is essentially the test vehicle’s first public viewing since its one glide test, when the front landing gear did not deploy correctly and the vehicle was damaged during landing. Since the landing gears were not the gears being developed for the flight craft, and since the glide test itself went well, both the company and NASA considered that glide test to be a success.

It has now been refurbished for new tests in conjunction with the company’s contract to use Dream Chaser as a cargo ship for NASA.

SpaceX test fires one of its recovered first stages

The competition heats up: SpaceX has completed a full duration test firing of one of its recovered first stages.

The JCSAT-14 stage [which was the third recovered stage and the second to land on a barge] isn’t expected to fly again due to the initial evaluations into damage received via its high-velocity return. However, it will still provide useful test data. “Most recent rocket took max damage, due to very high entry velocity,” noted Elon Musk. “Will be our life leader for ground tests to confirm others are good.”

That testing on the JCSAT-14 booster began on Thursday, with the stage placed on the test stand at McGregor – ironically after the stand was vacated by the JCSAT-16 first stage – which recently completed testing and has since been shipped to Florida for its launch next month. The returned stage is also sported a new cap, which may be providing some simulated weight to aid the required data gathering during the test firing.

The booster conducted a long firing of 2 minutes 30 seconds (the duration of first stage flight), that began around 7pm local time on Thursday (per L2 McGregor), which will provide vital data on the returned stage as SpaceX continue preparations for validating one of its recovered booster for a re-launch later this year.

It is once again important to point out that SpaceX’s engineers here have an enormous advantage over every other rocket engineer who has ever lived. They have in hand a recovered first stage that was actually used to launch a satellite into orbit, giving them the ability to test it and find out precisely how such equipment fares during launch. This will give them the ability, unavailable to others, to make engineering improvements that will make future first stages even more reliable and reusable.

Atlas 5 successfully launches U.S. surveillance satellite

Atlas 5

The competition heats up: A ULA Atlas 5 rocket today successfully launched a National Reconnaissance Office (NRO) surveillance satellite, dubbed NROL-61.

The image on the right is courtesy of Orbital ATK. From the link above:

NROL-61, however, launched atop an Atlas V 421 rocket, a configuration that has not previously been used by the NRO. The spacecraft itself was encapsulated within an Extra-Extended Payload Fairing (XEPF) – at 14 metres (46 feet) in length the longest of three available four-metre (13-foot) diameter fairings – which has also never before been used for an NRO mission.

…The most likely explanation is that NROL-61 will be the first in a new generation of Quasar satellite; which would appear to be larger in both size and mass than its predecessors. Quasar, also known as the Satellite Data System, or SDS, is a constellation of communications satellites operated by the NRO to support its other intelligence-gathering activities; relaying data from other satellites to the ground in real-time, without having to wait for the intelligence-gathering satellites to pass over ground stations on friendly territory. If NROL-61 represents a new version of Quasar, it will be the fourth generation of the constellation.

NASA guesses SpaceX’s Dragon-Mars mission will cost $300 million

At a meeting of NASA’s Advisory Council yesterday a NASA official estimated that SpaceX will probably spend about $300 million on its Dragon mission to Mars.

Asked by the committee how much SpaceX was spending, Reuter indicated that the company’s investment was 10 times that of NASA. “They did talk to us about a 10-to-1 arrangement in terms of cost: theirs 10, ours 1,” he said. “I think that’s in the ballpark.” Given NASA’s investment, that implies SpaceX is spending around $300 million on Red Dragon.

SpaceX has not disclosed its estimated cost of the mission, or how it will pay for it. “I have no knowledge” of how the company is financing the mission, Reuter said when asked by the committee.

I suspect that the guess is significantly wrong. NASA is providing $32 million. SpaceX plans to charge customers $90 million for a single Falcon Heavy launch, which means its cost for that launch is likely half that, say $45 million. That adds up to $77 million. The cost for a Dragon capsule is not even close to $223 million, which is what remains if NASA’s guess is right, which based on this rough estimate I seriously doubt. I would bet that a single Dragon probably costs far less than $20 million. Remember, they are nothing more than basic manned capsules, and SpaceX is building enough of them to almost have an assembly line going.

So, let’s round up and say that the cost for the mission is really about $100 million (including NASA’s contribution). Other costs, such as the staff to run the mission for at least a year, will increase this cost, but not enough to bring the total to NASA’s guess of $300 million. I suspect that SpaceX will not spend anything close to $100 million of its own money for this Dragon mission to Mars.

All in all, this amount of investment seems reasonable, based on the scale of costs in the launch industry. And SpaceX’s willingness to invest some of its own money for this mission is probably wise. In publicity alone it is priceless.

Lower Waterholes Canyon, Arizona

An evening pause: Waterholes Canyon is a side canyon leading down into the Colorado River, north of the Grand Canyon. The people canyoneering here are caving friends of mine. The video was created by Kimberly Franke, whom you pretty much only see in the opening still shot, since she was wearing the camera most of the time. Her husband Kevin Franke is also a fellow caver who is the person with the white helmet and thick whitish beard. The woman in the red helmet doing the very long drop near the end is Belinda Norby, also a fellow caver. The music is “Point of No Return” by Roger Subirana Mata.

The world is filled with amazing things to see. This video does a nice job of highlighting just one of them.

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