Tag: ISS

Russia to build own space station; admits Zvezda is failing

9:10 am

Zvezda module of ISS
The Zvezda module, with aft section indicated
where the cracks have been found.

The new colonial movement: On April 12th, the 60th anniversary of the flight of Yuri Gagarin, Russian President Vladimir Putin announced that Russia is going to build its own independent space station, dubbed the Russian Orbital Space Station (ROSS), to replace its half of ISS.

More important however was this carefully worded admission:

In recent years, the ISS has begun to fall apart, with astronauts now frequently discovering cracks. Last week, it was revealed that Russian cosmonauts were still working on plugging a leak first noticed in 2019. The ongoing problems with the international station have prompted Moscow to begin creating a replacement.

What this state-run news article failed to mention is that the cracks and leaks have only been found in Russia’s twenty-year-old Zvezda module, not the rest of ISS. What ISS faces is the failure of the core section of Russia’s half of the station.

This public statement however is the first from Russia that clearly admits that the cracks in Zvezda are likely systemic stress fractures, and the patches to seal them are mere bandaids on a much more fundamental problem that is certain to get worse over time.

The decision to build its own new station is however not really surprising. The American goals in space have been shifting from promoting the government’s program to stimulating the American commercial aerospace industry. International cooperation is no longer the primary goal. The American foreign aid to Russia’s space program from the early days of ISS’s construction has long ago dried up, and Russia is also no longer getting any cash from the U.S. to fly American astronauts to ISS. The incentive to remain a partner has vanished.

If successful this will make three national stations in orbit, ISS, China’s, and Russia’s. In addition, we should start seeing the launch of several private commercial stations sometime this decade.

The competition is going to be glorious, with the results fast-paced and exciting. The moribund days of boring international cooperation where everything was squeezed into a single project, the International Space Station, appear over.

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More delays to Boeing’s Starliner manned capsule schedule

9:52 am

Capitalism in space: Though no new launch date has been announced, both NASA and Boeing are now likely aiming for a summer launch of the second unmanned Starliner demo mission to ISS.

This is largely due to traffic at the International Space Station rather than the readiness of Starliner itself. Two NASA sources said the vehicle is “close” to being ready, with only a few small tests to certify the spacecraft for flight remaining. Starliner is therefore expected to be ready to fly by early summer.

The primary issue is the availability of space station docking ports fitted with an “international docking adapter,” which are used by SpaceX’s Crew Dragon, Cargo Dragon 2, and Starliner vehicles. There are presently two such ports on the station, and for NASA, the priority for access to these ports are crew rotations followed by supply missions. So the question becomes when the Starliner test flight can find an open slot on station.

It appears that they are now targeting the window of availability for either of those ports in the late July into August time period.

While this might be the main reason for this new delay, it also appears that there might be technical issues as well. In early March Boeing and NASA had announced that they were delaying this demo mission for the same scheduling reasons, but then they said they were targeting a May launch date, during a period after one manned Dragon mission had left in late April and before the next Dragon cargo mission arrived in June.

It now appears they cannot meet that window any longer, and are therefore aiming for the next, in July.

Meanwhile, the first manned Starliner demo mission appears to have also pushed back, from late this year to early next year.

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Soyuz-2 launches three astronauts to ISS

9:08 am

Russia today successfully used its Soyuz-2 rocket to launch three astronauts to ISS.

Because this flight is occurring three days before the 60th anniversary of Yuri Gagarin’s first human flight in space, the Russians gave the Soyuz capsule his name to honor him and the event. The spacecraft docked with ISS only two orbits later.

The crew also included an American, Mark Vande Hei, who is flying as part of the new barter agreement with Russia, whereby Americans fly in Soyuz in exchange for Russians flying in American commercial capsule. This was the first time NASA paid nothing for a flight on Soyuz since the shuttle retired a decade ago.

The return to Earth of Vande Hei and his fellow crew member Pyotr Dubrov will be on the next Soyuz capsule to launch in October, MS-19, in order to accommodate a short visit by a Russian movie director and actress.

Roscosmos will launch Soyuz MS-19 no earlier than October 5 with Commander Anton Shkaplerov and two civilian spaceflight participants. Russian film director Klim Shipenko and a Russian actress, who is yet to be named, will film a movie called “The Challenge” and spend approximately a week aboard the ISS before returning to Earth aboard Soyuz MS-18 with Novitsky.

With this commercial manned flight there will be two such flights in the fall, the Dragon Inspiration4 flight that will not dock with ISS and this Russian one. Both will then be followed by the Axiom commercial tourist flight on a Dragon capsule early in ’22. Expect such commercial manned flights to become somewhat routine in the coming years.

UPDATE: China also launched an Earth observation satellite yesterday, using its Long March 4B rocket
The leaders in the 2021 launch race:

10 SpaceX
8 China
6 Russia
2 Rocket Lab

The U.S. still leads China 14 to 8 in the national rankings.

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Resilience successfully moves from one ISS docking port to another

4:29 am

With four astronauts on board the Dragon capsule Resilience tonight successfully undocked from one docking port on ISS and redocked to a different port.

This was the first time an American spacecraft had accomplished this task. It was necessary to clear the docking port that the next Dragon capsule, Endeavour, will use to bring its crew to ISS, presently set for launch on April 22nd.

Russian astronauts have piloted Soyuz spacecraft between different ports numerous times, both on ISS and on Russia’s earlier space stations. Tonight’s transfer by Resilience however was done entirely on autopilot. The American astronauts could have taken over manually at any time, but the spacecraft did the entire maneuver on its own.

There is a certain irony in how the Russians have always done this maneuver, manually, and how Resilience did this, without any human intervention. From the 1960s through the entire space shuttle program Americans and all its astronauts strongly demanded that their spacecraft be piloted, by the humans on board, rather than being controlled by software or ground control. The Russians instead insisted, at least initially, that while their astronauts had the capability of doing all maneuvers manually, their software or mission control should run things. This difference seemed to nicely symbolize the down-up nature of America versus the top-down culture of Russia.

Things are now reversed. I wonder if that tells us anything about the two cultures today.

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More leaks found in Russian Zvezda module on ISS

10:34 am

Earlier this week Russian astronauts located and patched three more leaks in the 20+ year old Russian Zvezda module on ISS.

Prior to this week’s discovery, the recent patching done by Russian astronauts had reduced the air loss by about half. They need to do another seal test of Zvezda to see if these newer patches have reduced it further.

The report at the link from Russia is as usual very vague. No photos of any of the leaks have been released, by either Russia or NASA. No cause either has been described. This lack of information suggests that the leaks represent a more systemic problem, possibly related to stress fractures from age and wear. If so, it also suggests that Zvezda is nearing its pull-date. How this central module will be replaced from the station remains a major mystery.

Above all, this puts some urgency to the launch of newer modules, such as those being built by the private company Axiom.

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Russian gov’t okays extension of U.S cooperative space treaty to ’30

9:45 am

The Russian government yesterday officially approved an extension to 2030 of the cooperative space treaty with the United States that was initially signed in 1992.

According to the TASS article at the link, the U.S. government has already approved this extension. The original agreement was for U.S. flights to the Russian space station Mir. It has been renewed four times since to cover the deal to build and use ISS.

This could very well be the last extension of this deal. By 2030 private commercial American stations should be operational, and the age of some of the oldest sections of ISS will likely need replacement. At that point the U.S. will probably decide to retire its half of ISS.

What the Russians will do is uncertain. The government doesn’t have the cash to build its own station. Nor has that government allowed a private commercial space industry to thrive and thus be financially able to build private commercial stations. Russia may separate its part of ISS and attempt to keep it aloft, but some of their modules are the oldest, and have shown signs of that age.

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Air leak continues despite repairs on Zvezda module of ISS

9:48 am

According to a report today in the Russian press, the air in the Zvezda module of ISS continued to leak away slowly during a test, following this week’s repair of two cracks in the module’s hull.

At about 07:00 GMT on Saturday, ISS cosmonaut Sergei Ryzhikov told a specialist at the Mission Control Center, located near Moscow, that the pressure in the intermediate chamber of the Zvezda module was 678 millimetres of mercury. The pressure stood at 730 millimetres of mercury on Friday evening, right after the hatch of the compartment was closed. Thus, the pressure in the chamber decreased by 52 millimetres of mercury over 11.5 hours.

Based on the thorough nature of the two repairs, this leak must be coming from another very tiny leak that has not yet been detected. Though the leak is very slow and thus not an immediate threat to the astronauts on board, it suggests once again that the leaks are coming from stress fractures resulting from Zvezda’s 20-plus years in orbit. If so, the problem is very serious indeed. Zvezda is the central module for ISS. Replacing it will not be simple or easy.

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Russia: Air leaks fixed on Zvezda

9:30 am

According to the Russian state-run press, Russian astronauts have completed their repair work on the ISS module Zvezda and are about to seal the module to test their work.

“The crew of the International Space Station has completed the repair and recovery work on the hull of the Zvezda module. In the coming days, Sergei Ryzhikov and Sergei Kud-Sverchkov will close the hatches in the Zvezda module to check the atmospheric level,” the press office said.

Previous reports suggested the astronauts had located a total of two cracks, both now sealed.

The larger question however remains. Are the cracks stress fractures, and if so do they suggest that Zvezda’s 20-year-old hull is beginning to fail? The Russians have been very silent about these questions, though they have admitted the possibility once or twice, almost as an aside.

Nor has NASA been forthcoming. The American space agency has apparently joined the Russians in keeping this problem out of the news, at all costs. Once, the employees at NASA were Americans who demanded openness from Russia and from themselves. No more. Increasingly our government workers are indistinguishable from Soviet apparatchiks, whose main goal was to protect the government from bad press.

If Zvezda’s hull is failing then ISS faces some very serious engineering issues. They can be solved, but not by silence and sticking one’s head in the sand.

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NASA forges deal with private company to put American on Russian Soyuz

9:57 am

Capitalism in space: It appears NASA used the private company Axiom as its go-between to obtain a seat for an American astronaut on the next Soyuz launch to ISS in April.

The deal is very complex.

Based on the initial partnership arrangement between the Russians and NASA, astronauts for both countries would fly in equal numbers on each other’s spacecraft in a barter arrangement that involved no exchange of funds. Russia however has been balking at flying its astronauts on Dragon, claiming it does not yet meet their standards for a manned spacecraft. Thus, they have been demanding that NASA pay them to fly an American on Soyuz.

NASA meanwhile doesn’t have the funds, but it still wants to make sure there is always an American on board ISS, and to do that requires a second ferry besides Dragon to provide redundancy. With Boeing’s Starliner delayed, they have been trying to get a seat on Soyuz as part of that barter deal, to no avail.

The solution? Private enterprise! To get that Soyuz seat at no cost it appears NASA made a barter deal with the private space company Axiom. Axiom is apparently paying the Russians for a seat on next month’s Soyuz flight, which will be filled by a NASA astronaut, and gets in return from NASA a free spare seat on a later American capsule.

The result? NASA pays nothing to the Russians, and still gets its seat on Soyuz. Where Axiom is getting the financing for its purchase is unclear, but because it is getting an extra seat at no cost that it can sell later for a big profit, I suspect that financing was not difficult to obtain.

The details for Axiom’s deal with Roscosmos have not as yet been revealed, though I am sure the Russians charged Axiom plenty for the seat on Soyuz. I also suspect that amount was far less then what the Russians would have charged NASA directly.

Once Starliner finally becomes operational NASA will have enough redundancy for getting Americans to ISS it will no longer need the Russians. Hopefully that will happen by the end of this year. If so, such shenanigans will no longer be required.

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Russian astronauts begin work to seal 2nd Zvezda leak on ISS

9:27 am

After successfully sealing the largest crack on the twenty-year-old Zvezda module on ISS, Russian astronauts have now begun work on sealing a second such crack.

The report, from Russia’s state-run news service TASS, is not very informative. It does not report the size of the leaks, their nature, and any other important conclusions the Russians have gathered about Zvezda’s overall condition and future, based on these cracks.

Nor has state-run NASA been very transparent on this subject, releasing little further information. The silence from these government entities about the cracks is very worrisome, as it suggests these fixes are merely bandaids on a more serious issue with Zvezda’s structure, and our dishonest and bureaucratic governments do not wish to reveal this fact to the public.

I hope I am wrong, but suspect I am not. If Russia follows its pattern for the past half century, they will provide a more detailed report only after the problem has been completely solved. If these patches are merely temporary fixes over a more serious problem, don’t expect that detailed report for some time.

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NASA increases ISS prices to commercial customers by 700%

9:03 am

On February 25th NASA quietly announced that it was increasing the prices it charges for private commercial payloads to ISS sevenfold, immediately putting some customers out of business.

In the statement, published with little fanfare on the agency’s website, NASA said it was updating that price list “to reflect full reimbursement for the value of NASA resources.” The decision to do so, NASA said, was based on “discussions with stakeholders, the current market growth, and in anticipation of future commercial entities capable of providing similar services.”

By removing the subsidy, the prices of those services went up significantly. The cost to transport one kilogram of cargo up to the station, known as “upmass,” went from $3,000 to $20,000. The cost to bring that one kilogram back down from the station, “downmass,” went from $6,000 to $40,000. One hour of crew member time, previously $17,500, is now $130,000.

The sudden change in prices, which took effect immediately, took some ISS users by surprise. An executive with one company, who spoke on background because that company is still evaluating the impacts of the pricing change, was not aware of NASA’s decision to raise prices until contacted by SpaceNews.

“NASA has not done a good job communicating with the stakeholders,” said Jeffrey Manber, chief executive of Nanoracks. “We are in discussions with customers and suddenly we are being notified of a major increase.” That sudden increase in prices, he said, forced Nanoracks to suspend discussions with two potential customers, who he said were “priced out of their budget” by the increase.

Note that NASA’s statement apparently contained a lie. It claimed the agency talked with “stakeholders,” but apparently those stakeholders knew nothing about it until it happened.

I strongly suspect this is a Biden administration decision, not one from NASA. Democratic Party politicians don’t see government as a servant of the people, but as a tool to rule them. A private industry is beginning to sprout using government resources in space, and rather than encourage its growth they instead want to squeeze as much cash from it as possible.

Moreover, why is NASA charging anything for bringing cargo to ISS? They don’t provide the transportation, launch companies like SpaceX and ULA do. The only appropriate charge NASA should be charging is rental at the station.

If this was a NASA decision solely and Trump was in power, I would expect it to be soon canceled. Under Biden there is no chance. More likely that administration either endorsed it or imposed it.

What this means is that future commercial flights will soon shift away from ISS. I expect Axiom to work hard to get its station modules launched and separated from ISS as quickly as possible. I also expect to see more independent Dragon manned tourist missions, like the one planned for this fall, that do not dock with the station.

In fact, here is a thought that I think has already entered Elon Musk’s brain. In the next year SpaceX is likely going to do its first Starship orbital test flight. Why not put a test habitable module on board that can be used by tourists at a reasonable price? There is money to be made here, especially because NASA is gouging its customers and there is plenty of margin to undercut the agency’s absurd prices.

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Scheduling conflicts at ISS delay Starliner unmanned demo flight till May

10:32 pm

NASA and Boeing have been forced to again delay the second unmanned Starliner demo mission to ISS due to scheduling conflicts with Soyuz and Dragon missions in April, forcing the flight to slip to May.

A Russian Soyuz capsule is set for launch April 9 from the Baikonur Cosmodrome in Kazakhstan with two Russian cosmonauts and a U.S. astronaut. The Soyuz MS-18 spacecraft will dock with the space station about three hours after launch, and an outgoing three-person crew will depart and return to Earth on April 17.

SpaceX’s next Crew Dragon flight to the space station is set for launch from NASA’s Kennedy Space Center in Florida around April 20 with astronauts Shane Kimbrough, Megan McArthur, Akihiko Hoshide, and Thomas Pesquet. Their mission, known as Crew-2, will last about six months.

The four astronauts who flew to the station last November on the Crew-1 mission — aboard the Crew Dragon “Resilience” spacecraft — will return to Earth in late April or early May. Both docking ports capable of receiving the Boeing Starliner capsule will be occupied during the crew handover in late April.

They had hoped to launch on April 2nd, but I suspect strongly that Boeing and NASA are glad to have this extra time.

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Update on ISS leaks: Several to be drilled & sealed over next 5 days

8:44 am

According to Russia’s state news service, astronauts on ISS have located several leaks in the 20-year-old Zvezda module of ISS, and will spend the next five days fixing them.

This report clarifies a previous report that left more questions than it answered. It appears that there are several leaks that were found using a microscope sent to the station and temporarily sealed. Now the goal in the next five days will be to permanently seal them.

[A] hole will be drilled at one of the fracture’s ends, which will be filled with cold welding and sealed with a fluoroplastic film on top. The same procedure will be done with other holes. After that, the surface will be sanded and wiped with alcohol wipes and covered with a sealant. Overall, the cosmonauts will put three layers of the sealant.

The repair method suggests that they are all cracks. To stop a crack from growing you drill out the end.

That they are all cracks further suggests that these are all stress fractures. Thus, no matter how permanent these particular repairs are, they cannot solve the greater problem of the aging module itself. We should expect more cracks to appear in the future unless something more drastic is done.

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First air leak crack on ISS has not grown

9:25 am

A inspection of the first air leak crack that had been found and patched in the Zvezda module on ISS last year has found that it apparently not increased in size since then.

The size of a crack in the intermediate chamber of the Russian Zvezda module aboard the International Space Station (ISS) remains unchanged, cosmonaut Sergei Ryzhikov reported to Russia’s Flight Control Center on Wednesday. “It [the length] has not changed. As in the previous measurements, I do not see any changes,” Ryzhikov said during his talks with Mission Control broadcast on NASA’s website.

On February 23, the cosmonaut carried out work with a microscope to trace another possible air leak. The photos of the work were transmitted to Earth and the video from GoPro cameras will be sent via the Russian broadband communications system. After completing the work, the cosmonaut reinstalled the patch in the area of the crack.

This Russian report is decidedly unclear about some details. Though it appears the astronaut was using the microscope to inspect another leak, he also apparently removed the patch on the first leak to check the crack for any changes, then replaced it. How one removes and replaces such a patch is a puzzle however. Such things are generally not removable.

No matter. The important detail is that the crack has not grown. If it was a stress fracture the recent dockings of spacecraft to the nearby port might cause it to grow. That it has not is good news.

The bad news is that the inspection did not find the second small leak that is thought to be in this same Zvezda module.

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Axiom raises $130 million in investment capital

11:41 am

Capitalism in space: The private space station company Axiom announced today that it has obtained $130 million in investment capital during its most recent round of fund-raising.

The funding will allow the company to expand, including doubling its current workforce of about 110 people this year, Michael Suffredini, president and chief executive of Axiom, said in an interview. It will also support quarterly payments to Thales Alenia Space, which is building the pressurized elements of the first modules. The company recently moved into a two-story building in Houston and is buying a new test facility, with plans to establish a campus at Spaceport Houston, also known as Ellington Airport.

“This is a really the major step for us,” he said. “The B round is typically where you get your first large investment, but more importantly than the money is the community of investors that you put together, so that future rounds are largely from those investors.” That group of investors, he said, was “a perfect fit for us and puts us in a good position, however we want to go forward.”

Suffredini also admitted that while helps get those first modules built for launch to ISS in ’24, they will still need “probably between half a billion and a billion dollars” to build their full private space station.

Sounds like a lot, eh? ISS cost about $100 billion, but that is not including the contributions of the U.S.’s international partners. It is also likely a conservative estimate, as it likely does not include any of NASA’s overhead in connection with the station. Construction officially began in 1994, but actually started a decade earlier when President Reagan first proposed its predecessor, the Freedom station, and those costs are not included as well.

So Axiom will build its private station for about a billion, and get it done in about five years. NASA spent anywhere from $100 to $200 billion, and took more than three decades to get it launched and built.

Which product would you buy?

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Russia launches Progress freighter to ISS

11:40 pm

Russia today successfully launched a new Progress freighter to ISS using its Soyuz-2 rocket, bring almost three tons of supplies to the station..

The 2021 launch race:

4 SpaceX
3 China
2 Russia
1 Rocket Lab
1 Virgin Orbit

The U.S. still leads China 6 to 3 in the national rankings. That lead should widen this week with three American launches scheduled, two Starlink launches from SpaceX and one Cygnus freighter from Northrop Grumman.

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Roscosmos’ commercial division to market tourist seats on Soyuz

9:29 am

The new colonial movement: Glavkosmos, the commercial division of Russia’s space agency Roscosmos, has announced that it is now making available for sale to passengers up to four seats on the Soyuz capsule.

Roscosmos has previously sold such seats through a long-standing relationship with American company Space Adventures. In December, Glavkosmos tweeted its plans to start selling seats, which a company spokesperson has since confirmed. “We assume that each crewed Soyuz MS spacecraft intended solely for commercial spaceflight will have two seats for space tourists” with a professional astronaut occupying the third seat, Glavkosmos spokesman Evgenii Kolomeets told SpaceNews. “In 2022-2023, with a favorable combination of circumstances, we can count on four seats aboard the commercial spacecraft for space tourists.”

The first dedicated Glavkosmos flight should be Soyuz MS-23 in the fall of 2022 to the ISS, with a second flight expected some time in 2023. “Commercial spacecraft and launch vehicles for the 2022-2023 launch campaigns are being manufactured, and specific mission numbers are assigned to spacecraft only after they are included in the flight program,” Kolomeets said.

If this happens, it will mean that at least three different entities — Axiom, Space Adventures, and Roscosmos — will be selling tourists flights into space. And that doesn’t even count possible flights on Boeing’s Starliner, once it becomes operational.

This competition is certain to force a drop in price, which in turn should increase the customer base, making more such flights possible.

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Axiom names crew for its first private manned mission to ISS

11:09 am

Capitalism in space: The private company Axiom today revealed the names of the four-person crew that will fly a SpaceX Dragon capsule to ISS on the first wholly private manned spaceflight.

The four members of the Axiom Space Ax-1 crew: Michael Lopez-Alegria, former NASA astronaut, Axiom Space vice president and Ax-1 commander; Larry Connor, U.S. real estate entrepreneur and Ax-1 pilot; Mark Pathy, Canadian investor and philanthropist; and Eytan Stibbe, Israeli businessman and fighter pilot.

The crew of the first entirely-private orbital space mission will include the second oldest person to launch into space, the second Israeli in space, the 11th Canadian to fly into space and the first former NASA astronaut to return to the International Space Station, the company organizing the history-making flight has announced.

The launch date has also been delayed from the fall to early ’22.

It is unclear if these four men are the entire passenger list. Dragon can carry up to seven passagers, and earlier rumors had hinted that Tom Cruise and a movie director were buying two seats on this private mission in order to film scenes for a movie.

It is also unclear why the flight was delayed, other than a suggestion that it was due to scheduling conflicts with getting to ISS.

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New leak located in Zvezda on ISS

5:57 pm

Russian astronauts have located the suspected new leak location in the Zvezda module on ISS, and also think there might be another, as yet unlocated.

The specialists have discovered one more crack at the International Space Station and suspect that yet another one exists, ISS Russian Segment head Vladimir Solovyov told Rossiya-24. “So far, we have found one place and suspect another, where as some kind of leak exists. We must bring a powerful microscope on a cargo spacecraft and use to examine this place. We are not totally certain so far,” Solovyov said.

These two leaks are in addition to the one inch crack that caused last year’s leak and has been sealed.

All are pointing strongly to stress fractures in this section of Zvezda, one of the station’s oldest modules at twenty-plus years. The leaks are apparently located in the aft section where ships dock to Zvezda, with over a 100 dockings there since launch.

If the cracks and leaks are caused by stress fractures, the life span of Zvezda is now quite limited. It might be possible to seal the cracks and protect the module from further breaks by ending dockings at its port, but I suspect that will not work. Moreover, if I remember correctly Zvezda has the engines that are used to periodically raise ISS’s orbits. If the stress of firing those engines is too risky than another way must be found to maintain the station’s orbit.

In a few years the private company Axiom will be launching its own modules to ISS, designed in the long run to separate from the station and function independently. If NASA and Axiom are smart, they will make sure this new module matches Zvezda’s capabilities, thus making the Russian module redundant and actually superfluous.

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Air leak in Russian section of ISS continues

8:27 am

Dmitri Rogozon, the head of Roscosmos, yesterday announced that they will be sending to ISS special equipment for investigating a new air leak in the Russia section of ISS.

This apparently is not the 1-2 inch long crack in the Zvezda module that leaked previously and was found and sealed. Moreover, the article at the link admits that their astronauts found no sign of damage on the outside of Zvezda when they did a space walk in November, suggesting that this first leak was not caused by a micrometeorite hit.

All the known facts so far strongly suggest that the leaks are because of Zvezda’s 20-year-old age, and might be stress fractures caused by the three dozen or so dockings and undockings that have occurred there since its launch.

That the Russians are being so vague about the entire matter reinforces that conclusion. They have never released an image of the first leak, and provided no details about the equipment being sent to the station.

And if Zvezda is beginning to crack due to age, I am not sure what repairs they can do to stop it.

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James Doohan’s ashes have been on ISS for the past dozen years

3:34 pm

Video game developer Richard Garriott admitted in an interview this week that when he flew to ISS as a space tourist in 2008 he smuggled some of the ashes of the late James Doohan, who played Scotty on Star Trek, to hide there.

[Garriott] printed three cards with Doohan’s photo on them, sprinkling ashes inside and then laminating them. He then hid the cards within the flight data file, which was cleared for the flight (the cards were not). “Everything that officially goes on board is logged, inspected and bagged — there’s a process, but there was no time to put it through that process,” he said.

…According to Garriott, one of the cards is on display in Chris Doohan’s home, while another was sent floating in space, where it would have inevitably burned up when re-entering the Earth’s atmosphere.

The third card, however, remains in the ISS, hidden beneath the cladding on the floor of the space station’s Columbus module, where Garriott hid it. “As far as I know, no one has ever seen it there and no one has moved it,” he said. “James Doohan got his resting place among the stars.” Since being hidden in the ISS, Doohan’s ashes have travelled nearly 1.7 billion miles through space, orbiting Earth more than 70,000 times.

I hope that now that Garriott has revealed the location of that third card, the petty dictators at NASA and Roscosmos won’t insist that it be removed. For ISS having the ashes of the world’s best space engineer on board can only be good luck.

And it might encourage the government workers at NASA and Roscomos to follow Scotty’s most sage advice, which to paraphrase is “Always under-predict and over-perform. It keeps their expectations low.”

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Nanoracks’ commercial airlock installed on ISS

2:49 pm

Capitalism in space: Using the robot arm on ISS, astronauts on December 21st installed Nanoracks’ commercial airlock, dubbed Bishop, in its place on the station.

I think this is the second private module installed on ISS, following Bigelow’s inflatable BEAM module. Bishop is for equipment only, and supplements the equipment airlock on the Japanese Kibo module. It is also five times larger, and rather than use hatches, it deploys equipment outside of ISS using the robot arm. Each time Nanoracks wants to use it to deploy a commercial cubesat they will use the arm to unberth Bishop, deploy the satellite through the docking port, and then re-berth it.

Bishop and BEAM are harbingers of the future on ISS. Axiom will be adding its own private modules in ’24. And then there are the upcoming private tourist flights. Both Axiom (using Dragon) and Russia (using Soyuz) have such flights scheduled before the end of ’21.

Assuming the economy doesn’t crash due to government oppression and mismanagement, gradually over the next decade expect operations on ISS and future stations to shift from the government to commercial private operations, aimed at making profits instead of spending taxpayer money.

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Redwire successfully 3D prints ceramic parts in space

9:22 am

Capitalism in space: Redwire announced today that it has successfully for the first time 3D printed several ceramic parts in space on ISS.

The commercially developed in-space manufacturing facility successfully operated with full autonomy using additive stereolithography (SLA) technology and pre-ceramic resins to manufacture a single-piece ceramic turbine blisk on orbit along with a series of material test coupons. The successful manufacture of these test samples in space is an important milestone to demonstrate the proof-of-potential for CMM to produce ceramic parts that exceed the quality of turbine components made on Earth. The ceramic blisk and test coupons will be stowed and returned to Earth for analysis, aboard the SpaceX Dragon CRS-21 spacecraft. CMM, developed by Redwire subsidiary Made In Space, is the first SLA printer to operate on orbit.

The replicators of Star Trek are coming. The real ones won’t be like the ones in the television show, nor will they be used to produce food, but they are coming nonetheless. It is quite likely that the colonization of space will demand a revolution in 3D printing that will make it possible for almost all heavy industry manufacturing.

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NASA considering commercial communications satellites for Mars

9:10 am

Capitalism in space: NASA officials have revealed that they are considering hiring commercial communications companies to build and launch a communications network of satellites to support its Mars science missions.

In recent presentations to advisory committees, NASA officials have discussed the possibility of working with industry to place several satellites into orbit around Mars that would serve as relays for other missions, notably the proposed Mars Ice Mapper. Such satellites, they said, could greatly increase the amount of data missions can return to Earth and end reliance on aging science missions that also serve as data relays.

One proposal presented at those meetings features three satellites in equatorial orbits at altitudes of 6,000 kilometers. The satellites would be equipped with radio links for communicating with other spacecraft in orbit and on the surface as well as to and from Earth. The satellites may also include laser intersatellite links to allow them to communicate with each other.

Based on the number of missions ongoing and planned for Mars, the agency has recognized it needs to establish a dedicated system for communicating with those missions, rather than depending on the science orbiters they have in orbit. That they are looking to commercial companies to build this for them, with NASA acting merely as a customer, as an excellent sign that the agency has now completely accept this approach, as I recommended in Capitalism in Space, rather than acting as the big boss that controls everything.

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Russian company proposes new Russian space station post-ISS

9:27 am

Energia, the division in Roscosmos that manages the Russian manned program, including its share of ISS, has proposed that Russia build its own space station after 2025, and the reasons it gives strongly suggest they are worried about the condition of their 20-year-old and leaking Zvezda module.

The International Space Station’s systems are likely to keep breaking down after 2025, Energia company, which manages the Russian module, said and suggested building a national station instead. “Russia has commitments regarding the ISS through 2025. Several elements are already seriously damaged and about to stop functioning. Many of them are impossible to replace. After 2025, we expect many ISS elements to start breaking down en masse,” the deputy director-general of Energia, Vladimir Soloviev, said at a meeting of the Russian Academy of Sciences. [emphasis mine]

They don’t mention Zvezda by name, but the highlighted words point to it. Assuming the persistent leaks in the module are related to stress damage and age, this statement is recognizing publicly that replacing Zvezda is very difficult, or impossible, and that it is on the verge of complete failure.

Whether Russia has the money or resources to get another station built soon after 2025 is questionable, however. If they do decide to go it alone, I doubt they could launch a replacement before 2030, at the earliest, and likely much later than that.

If they do end the partnership with the U.S., it is unclear what happens to ISS. If the Russians choose to undock their portion of the station it will leave ISS somewhat crippled. It has been my impression that without all of the environmental systems in the Russian half, ISS cannot function. This might no longer be true, and will likely not be true with the planned arrival of Axiom’s private modules by the mid-20s. Timing however of all this remains critical.

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Despite permanent repair of crack, air still leaking from Zvezda

10:11 am

According to a Russian news report yesterday, air is still leaking from the Zvezda module of ISS, despite the permanent repair of the crack earlier this week.

Earlier, the crew locked the hatches into the intermediate chamber. The Mission Control asked whether the crew had measured the pressure before the hatch into that chamber was opened. The crew reported that the pressure went down considerably in the smaller part of the compartment while it remained isolated from the rest of the station by an airtight hatch. “The pressure in the intermediate chamber went down from 723 mm of the mercury column to 685 millimeters,” Ryzhikov said.

The report is poorly written, and is unclear on the exact date this air test was done. It is therefore possible the test was done prior to the permanent repair.

If however the air is still leaking, this suggests there might be more than one leak point in that part of Zvezda. According to this same story, the two Russian astronauts during their spacewalk on November 18th took pictures of the exterior area of Zvezda where the leak is located, and noted no exterior damage.

All these facts point to a very serious problem. If there was no exterior damage, it means the leak was probably not caused by a micrometeorite hit (though closer more extensive observations as well as a review of the photos might still conclude otherwise). The fact that the leak is continuing after the permanent repair suggests there is another leak, in the same part of Zvezda. That section is also a docking port, and would have experienced the most stress during the several dozen dockings that have occurred since Zvezda was launched in 2000.

These facts therefore suggest stress damage and aging as the cause, which means the problem will only get worse no matter what method is used to seal any future leaks.

One quick solution that would work, at least for awhile, would be to close the hatch on this intermediate chamber, and do no more dockings to it. This at least would seal the station from atmosphere loss, and reduce the stress on this section of Zvezda. Whether Progress freighters, which use this port, can use another port, or will have a more limited ability to dock, is not clear, however.

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Russian astronauts complete spacewalk to prepare ISS for Nauka

10:37 am

Two Russian astronauts yesterday successfully completed an almost seven-hour spacewalk removing and repositioning equipment to prepare ISS for the arrival of Nauka next year, Russia’s next module for ISS.

The Pirs module will be removed and junked next year to make room for the research lab Nauka — Russian for “science.” Several Russian-directed spacewalks will be required to deal with all this. The plan calls for attaching a cargo ship to Pirs in order to guide it to a fiery reentry.

The new 22-ton lab — stretching 43 feet (13 meters) long — is so big that it will be launched from Kazakhstan by a powerful Proton rocket. Once at the orbiting outpost, it will double as an air lock and docking port.

Earlier it had been announced that they would also do an inspection of the area on Zvezda where they had also discovered a small crack, the cause of the longstanding leak on the station. It appears they did not do this. probably because astronauts inside the station had placed a new permanent patch on the leak, and the work they were doing during the spacewalk carried a higher priority.

Expect that inspection to eventually occur, but for now the cause of that crack remains unknown.

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