Proton launch postponed

The heat of competition: Russian engineers have scrubbed Friday’s commercial Proton launch due to a gyro issue with the rocket’s Briz upper stage.

They have begun to destack the rocket to get at the upper stage in order to repair the problem, with the new launch date expected to be no earlier than mid-December.

The problem once again raises questions about the quality control generally within the Russian aerospace industry and specifically in the companies that build Proton and its upper stage. At the same time, it is a good thing they spotted the problem before launch, allowing them to correct it. That is what a company with good quality control does.

Accidental freon release inside ISS

While doing maintenance to the air-conditioning system on the Russian portion of ISS two Russian astronauts accidently vented freon into the station’s atmosphere.

“Cosmonauts Samokutyaev and Serova performed steps to release pressure in the Russian segment’s air conditioner system by venting khladon gas (Freon 218) overboard. However, several of the quick disconnects that were actuated during the procedure exhibited leaks. As a result, the Khladon was vented into the cabin instead. The quantity released was approximately 100 g, which results in a density of 117 mg/m3 over the volume of ISS, which was below the stated ISS zero risk flight rule limit of 150 mg/m3. As part of nominal air scrubbing process, the Russian Air Purification System and the USOS Trace Contaminant Control System (TCCS) will remove residual Khladon from the atmosphere,” the NASA blog said.

Update on Russia’s proposed new space station project

Another article has been published in Russia describing the possibility of that country pulling out of ISS and building its own space station, as soon as 2017.

My impression of these stories is that the Russian government is considering taking the modules it has been slowly building for ISS and instead using them to assembly an independent station orbiting the Earth at an almost polar orbit, thereby giving them a much more complete view of their own country as well as the rest of the world.

Russias pulling out of ISS in 2020

Another news story from Russia has confirmed that the Russian government intends to break off its partnership at ISS in 2020, and that it will instead start assembling its owns space station in 2017 and will use some modules now docked with ISS to do it.

This event was always possible, and one of the many reasons I always opposed Bill Clinton’s decision to form the ISS partnership. The partnership acted as a crutch for NASA and the U.S, allowing us to avoid spending the money to build a self-sufficient space station. When the Russians leave in 2020 ISS will lack some crucial facilities that it now depends on, and will require some fast scrambling and additions to the station by NASA to keep it going at that point.

Japanese investor sues Excalibur Almaz

The billionaire investor in the company Excalibur Almaz is suing the lawyer in charge for fraud.

Using the $49 million the billionaire invested, the lawyer purchased several Soviet-era capsules and a Almaz space station module from the Russians, claiming they would use this equipment, once refurbished, to establish a commercial space company. What the lawyer, Art Dura, did not tell anyone was, as the lawsuit explains:

“The purchase contracts had to be approved by the Russian government, and unbeknownst to plaintiff … expressly excluded the right to modify the Russian hardware, thus relegating it to display uses only! The items were only museum pieces, a secret Dula would keep until well after he acquired control of plaintiff’s investment.”

Dula’s vehicle for the scheme was Excalibur Almaz Limited, an entity he set up in the Isle of Man, into which he transferred Horie’s $49 million investment, according to the complaint.

What I find amazing is that the company, Excalibur Almaz, also put out a lot of press releases describing how they were going to use this Russian equipment as part of their space effort. I reported on these releases myself. That Dura was able to keep the contract terms secret, that even the Russians didn’t publicly protest his false statements, is most interesting. Apparently, the Russians were glad to take his money and even help with the fraud, by not revealing the truth when Dura made public claims that were impossible according to the contract.

This story illustrates one of the less obvious investment risks inherent in a new industry such as commercial space. Not only can vehicles crash and burn, there are also a lot of con artists out there willing to take advantage of naive individuals who are so passionate about space exploration that they don’t look closely at what they are doing.

A mysterious piece of Russian space junk does maneuvers!

What was first thought to be a piece of debris left over from the launch of three Russian military communication satellites has turned out to be a fourth satellite capable of maneuvers.

The three satellites were designated Kosmos-2496, -2497, -2498. However, as in the previous launch on December 25, 2013, the fourth unidentified object was detected orbiting the Earth a few kilometers away from “routine” Rodnik satellites.

Moreover, an analysis of orbital elements from a US radar by observers showed that the “ghost” spacecraft had made a maneuver between May 29 and May 31, 2014, despite being identified as “debris” (or Object 2014-028E) in the official US catalog at the time. On June 24, the mysterious spacecraft started maneuvering again, lowering its perigee (lowest point) by four kilometers and lifting its apogee by 3.5 kilometers. Object E then continued its relentless maneuvers in July and its perigee was lowered sharply, bringing it suspiciously close to the Briz upper stage, which had originally delivered all four payloads into orbit in May.

This is the second time a Russian piece of orbital junk has suddenly started to do maneuvers. The first time, in early 2014, the Russians finally admitted five months after launch that the “junk” was actually a satellite. In both cases, the Russians have not told anyone what these satellites are designed to do, though based on the second satellite’s maneuvers as well as its small size (about a foot in diameter) it is likely they are testing new cubesat capabilities, as most cubesats do not have the ability to do these kinds of orbital maneuvers.

Once you have that capability, you can then apply it to cubesats with any kind of purpose, from military anti-satellite technology to commercial applications.

Ex-construction boss at Vostochny arrested

The man formerly in charge of construction at Russia’s new spaceport in Vostochny has been arrested and charged with stealing $43 million dollars from the project.

The corruption might be true, as this kind of thing is culturally typical for the centralized government-run operations that are generally favored in Russia. It is also possible that Putin’s government wanted a scapegoat to blame for the construction delays and cost overruns in building Vostochny.

Either way, Putin gets what he wants. This prosecution will make it very clear to everyone involved in building Vostochny that the government wants it built fast and without further theft, and it is watching what people do there very closely.

Next Angara test flight in December

The competition heats up: According to one Russian official, the next test flight of Russia’s new Angara rocket will take place before the end of December.

Another Russian news story says that the Angara test program will involve ten flights and that the target cost for the rocket’s most powerful configuration will be around $100 million. Depending on how much payload this configuration can put in orbit, this price makes it very competitive with SpaceX’s Falcon 9 and Falcon Heavy.

Another failure for Russia’s Proton rocket?

Unconfirmed sources today are suggesting that Tuesday’s Proton launch of a Russian communications satellite placed the satellite in the wrong orbit.

A report appearing on NASASpaceFlight (NSF) has indicated that while the initial phase of the launch of the Russian Ekspress AM-6 telecommunications satellite might have gone off as planned – the later stages of the mission were less than perfect. NSF’s Chris Bergin reported via Twitter that, although the spacecraft had been placed into the wrong orbit – it should be able to be placed into the correct orbit over time. How much time and what the exact cause as to why the satellite may have been placed into an improper orbit – have yet to emerge. In fact, officials within the Russian space industry have stated that the spacecraft is, in actuality, in the correct orbit.

If these sources are correct it will be a very bad problem for Russia’s aerospace industry, now consolidated into a single giant corporation run by the central government. Proton has had numerous failures in the past three years, all caused by serious quality control problems in Russia’s entire space industry. Another failure here will only add weight to this conclusion.

Construction of Angara launchpad at Vostochny delayed

In order to complete construction of the Soyuz rocket launchpad at Russia’s new spaceport in Vostochny as quickly as possible, Russian managers have decided to delay completion by one year of the launchpad for the new Angara rocket.

I would not conclude from this decision that the construction at Vostochny is lagging. Instead, it appears that the Russian government continues to give it a high priority, and is merely beginning to structure that priority as effectively as possible. The Soyuz rocket is already in operation and will be ready to fly as soon as Vostochny is operational. Angara meanwhile is still under development. I suspect a delay in getting its launchpad ready will have no effect in the overall schedule of that rocket, as they need to do several additional test flights before it will be ready to be declared operational.

Independent Arianespace investigation cites design error as cause of Russian launch failure

A just released independent investigation by Arianespace of the Soyuz rocket launch failure that put two European Galileo GPS satellites in the wrong orbits has concluded that the design of the Fregat upper stage, not an assembly error, was at fault for the failure.

The upper stage was not oriented correctly because fuel lines to thrusters had become frozen.

The freezing resulted from the proximity of hydrazine and cold helium feed lines, these lines being connected by the same support structure, which acted as a thermal bridge. Ambiguities in the design documents allowed the installation of this type of thermal “bridge” between the two lines. In fact, such bridges have also been seen on other Fregat stages now under production at NPO Lavochkin. The design ambiguity is the result of not taking into account the relevant thermal transfers during the thermal analyses of the stage system design.

That the Russian investigation found that this arrangement of feed lines happened once in every four stages that were assembled still suggests sloppiness, if not in assembly then in design. The Arianespace investigation, though thorough, thus appears to me to be trying to provide cover for thier Russian partners here.

More quality control problems in Russia

The investigation into the failure of a Russian Soyuz rocket to place two European Galileo GPS satellites into the correct orbit has found that it was caused by the faulty installation of fuel lines on the Fregat upper stage.

The failure was as simple as clamping together a cold helium line with the hydrazine fuel line, causing the hydrazine to freeze long enough to upset the Fregat stage’s orientation and cause the two satellites’ release into an orbit that is both too low and in the wrong inclination, officials said. One official said the Euro-Russian board of inquiry into the failure discovered that one in four Fregat upper stages at prime contractor Moscow-based NPO Lavochkin had the same faulty installation. ,,,,

Government and officials said the commission is debating how to proceed now that it knows that, as expected, the Fregat failure was not one of design, but of assembly and quality control. [emphasis mine]

In other words, 1 in 4 Fregat upper stations were routinely assembled improperly and no one noticed. The investigation also found that this assembly problem had existed on several past launches but because of the orbital requirements it had fortunately not caused any problems.

I want to emphasize that these kind of sloppy assembly issues have been occurring at a number of different Russian factories and different Russian companies. It seems to be systemic to the entire Russian aerospace industry, and it also appears to be getting worse.

Soyuz docks successfully with ISS

Despite the failure of one solar array to deploy, a Soyuz capsule carrying three astronauts successfully docked with ISS today.

The solar array issue, still unresolved, needs to be figured out, as this Soyuz spacecraft must serve as one of ISS’s lifeboats for the next few months. Without that array the spacecraft will have limited power, and will definitely not be considered the best way home should something go wrong on the station.

A solar panel on manned Soyuz fails to deploy

One of the two solar panels on the manned Soyuz capsule transporting three astronauts to ISS has failed to deploy.

“According to our data, one of the solar panels is still unable to unfold for reasons unknown. But preliminary data suggest that it will not impede [the spacecraft] from docking to the ISS. They have carried out a maneuver just now which involved all of the spacecraft’s engines, all systems are running smoothly, the crew is OK,” the source in the agency said.

Because they are flying the fast route to ISS a shortage of power is not as critical. However, this failure once again indicates the increasing quality control problems faced by the Russian aerospace industry. In past decades these problems simply did not happen, especially on their manned missions. Now they are happening with increasing frequency.

Russia announces plans to fund its share of ISS through 2025

In a somewhat unexpected development today, Russian Deputy Prime Minister Dmitry Rogozin revealed today that Russia intends to spend $8.2 billion (321 billion rubles) on research and development at the International Space Station through 2025.

“The 2016-2025 draft of the target federal program provides for allocating 321 billion rubles for the ISS development and operation, including the creation of new modules for unmanned spacecraft,” Rogozin said during a visit to a cosmonaut training center. “Russia channels considerable funds into development of this area of Russian space science. We are now thinking of research projects designed to explore outer space, as well as new projects in manned cosmonautics,” Rogozin said.

Up until now the Russians have been unclear about what they intend to do at ISS. NASA had asked them to extend the partnership to 2024. Their initial response was almost hostile, with Rogozin even threatening to stop flying American astronauts to ISS on Russian Soyuz rockets/capsules. Now it appears that they have decided to up their participation with new modules and agree to the extension.

Moreover, Rogozin’s statement suggests they are going to take a more independent position when it comes to human research in space. Up until now, they have allowed NASA a veto on flying any long manned missions on ISS, which is why no yearlong expeditions prior to next year’s have taken place. NASA kept saying no. This report suggests that once we have our own methods for getting astronauts to ISS they are going to go their own way and begin flying their own long term missions to ISS. We will fly our astronauts there on our schedule, and they will fly their astronauts there on their schedule.

Should make for some interesting news stories, eh? Will Russian and American astronauts even be allowed in each other’s modules? I am reminded of stories of messy divorces where the couples still had to live in the same house.

Blue Origin to build rocket engine for Atlas 5

The competition heats up: Jeff Bezos’s company Blue Origin has signed a contract with the United Launch Alliance to build a rocket engine for the Atlas 5 rocket so that it will no longer have to depend on Russian engines.

Neither executive [of either company] would discuss a dollar figure, although it’s likely somewhat less than $1 billion. Bruno said a typical liquid-fueled rocket engine takes seven years and $1 billion to develop, but Blue Origin is already several years along on the BE-4. Bruno said the engine could be ready within four years to serve as the main engine on the company’s Atlas V rockets.

This is excellent news, because it shows that ULA is being pro-active in solving this problem, rather then waiting for Congress to act.

Russia to match SpaceX launch prices

The competition heats up: The head of Russia’s United Rocket and Space Corporation (URSC), which now controls that country’s entire space industry, said today that they intend to compete with SpaceX’s Falcon 9 much cheaper launch prices.

They intend to do it with both the Proton rocket as well as their new family of Angara rockets. The heavy version of Angara will allow them to compete with SpaceX’s Falcon Heavy, and in fact might even put more payload into orbit for less.

Putin threatens management at Vostochny with criminal prosecution

In a statement today in the Russian press Vladimir Putin proposed initiating a criminal investigation into the management of the new Vostochny spaceport.

[Putin] admitted that “although the project is in the focus of our special attention, problems abound. … I will have to hand over some issues to law enforcement agencies to get them sorted out and clarified,” Putin said. Funding is provided regularly but the funding procedure itself needs special attention, he said, referring to “quasi and semi-criminal schemes”.

It appears that funds have not been used as efficiently as he likes and his solution is to threaten prosecution of those involved. This is becoming a standard Putin technique. He used it to guarantee his control over the Russian aerospace company Energia, and now he is using it here to guarantee the Vostochny project moves forward fast and efficiently.

Its use also illustrates the limitations of Russia’s top down approach to everything. Such threats can prevent corruption in a specific project, but that such treats are necessary so frequently points out how easily such corruption grows in a government-run centralized bureaucracy. We see it here in the U.S. as well. Take away the profit motive and private ownership and there remains nothing to naturally focus the efforts of management towards success and efficiency.

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