Vector successfully test fires its rocket engine

The competition heats up: Vector Space Systems has announced the successful first test firing of the first stage engine to be used on its Vector-R rocket.

The engine test, which took place in Mojave, Calif. on Dec. 8, featured a single piece, 3D AM printed injector developed in partnership with NASA’s Science, Technology, and Mission Directorate (STMD) Flight Opportunities, a program which extends research labs into space-relevant environments by partnering with small satellite launch companies. Earlier this year, NASA provided a grant to Vector to design and test the injector.

Vector continues to push the envelope by being the first in the industry to pursue the LOX/Propylene propellant combination, which created the highest thrust to date from a LOX/Propylene fueled engine. This test of the 5K-lbf on flight fuels serves as a stepping stone to Vector’s first launch of the Vector-R slated for 2017, and moves the company one step closer to its mission of connecting space startups and innovators with affordable, reliable access to space.

They have also signed the land lease for the Tucson site where they plan to build their rocket factory.

Designing a propulsion system for cubesats

The competition heats up: Just like the Chinese tests of a smallsat propulsion system noted in my previous post, this U.S. company is designing a propulsion system for cubesats.

McDevitt’s propulsion system is deceptively simple. It combines rocket-fuel-grade hydrogen peroxide with a patented proprietary catalyst to create a chemical reaction that results in thrust channeled through tiny square nozzles incorporated into the small satellite. The system allows the satellites to be steered or stopped. The only byproduct of McDevitt’s tiny rocket motors is water vapor.

Except for this quote the article doesn’t provide much information about the design, probably because the builders didn’t reveal the details for proprietary reasons. They hope to launch a test satellite by 2018.

Vector Space Systems signs $60 million contract

The competition heats up: Vector Space Systems, which recently began work on a rocket factory in Tucson, today announced the signing of a new $60 million launch contract.

Vector Space Systems, a micro satellite space launch company comprised of new-space industry veterans from SpaceX, Virgin Galactic, McDonnell Douglas and Sea Launch, today finalized an agreement with York Space Systems, an aerospace company specializing in small and medium class spacecraft, to conduct six satellite launches from 2019 through 2022 with the option for 14 additional launches. The first launch through the agreement will also be the inaugural launch of the Vector-H vehicle, which is capable of launching 100 kg into orbit, and will provide an integrated spacecraft to customers through a standardized platform.

York Space Systems will use the launches with Vector Space Systems to place their standardized S-Class satellite platform into orbit for commercial and government customers. York Space Systems’ satellites will also employ the unique Electric Upper Stage which uses Vector Space Systems’ propriety electric propulsion technology as the final insertion stage of the Vector-H to place the satellites into orbital altitudes up to 1000 km with zero loss of launch throw mass capability.

It seems that there are now a lot of competing space races going on in the private aerospace industry. SpaceX and Boeing are racing to launch astronauts to ISS. SpaceX and Blue Origin are racing to reuse rockets. Blue Origin and Virgin Galactic are racing to launch the first suborbital tourists. A handful of private companies are racing to win the Google Lunar X-Prize. Arianespace, ULA, and Russia are racing with SpaceX for big payload launch contracts.

And a new group of small rocket companies are racing to capture a new burgeoning small satellite industry. Based on the most recent reports, it looks to me that Vector Space Systems and Rocket Lab are in the lead, though who will be first remains unclear. Hopefully, both will win by launching successfully and competing against each other.

Aerojet Rocketdyne gets NASA contract for cubesat engine

The competition heats up: Aerojet Rocketdyne has signed a contract with NASA to develop a small thruster engine for use on cubesats.

The MPS-130 green propulsion system will allow CubeSats and SmallSats to increase their capabilities, such as extending mission life, increasing architecture resiliency, maneuvering to higher and lower orbits, and performing complex proximity operations and formation flying. The use of additive manufacturing also reduces the number of parts and amount of time required to fabricate and assemble the modular propulsion system, lowering the cost of small satellites for private and public operators. Under the contract, Aerojet Rocketdyne will deliver a fully-integrated MPS-130 green modular propulsion system for flight demonstration, as well as conduct development and validation testing.

The press release does not say how much money NASA is providing. Regardless, this is a great opportunity for Aerojet Rocketdyne, because the smallsat industry is I think about to take off, and at the moment these tiny satellites lack any useful technology for maneuvering. Up until now they were mostly designed as temporary short term satellites built mostly to teach students. Soon, however, there will be a lot of privately-built commercial smallsats launched, designed to make money. Being able to sell their builders a thruster that could prolong their life and make them more capable will give Aerojet Rocketdyne a product that will certainly sell like hotcakes.

New smallsat company plans 200 satellite constellation

The competition heats up: A new smallsat satellite company, Sky and Space Global, is planning to launch a 200 nanosat communications constellation for less than $160 million.

More important, they have funded and built the first three, which they will launch in 2017:

The company, located in the U.K., Israel and Australia, has fully funded the first three satellites to precede an initial constellation of 200 nanosatellites. Coined the “Three Diamonds,” the nanosatellites are scheduled to launch as a rideshare aboard a Polar Satellite Launch Vehicle (PSLV) from the Indian Space Research Organization (ISRO) in the second quarter of 2017.

The pilot satellites are to determine the final characteristics of Sky and Space Global’s operational satellites, which are scheduled to begin launching in 2018 via Virgin Galactic’s LauncherOne. Sky and Space Global’s goal is to field a constellation that will eventually become global for low cost telecommunications services such as voice, instant messaging and data forwarding.

What this story illustrates is that the smallsat market is about to become a reality, and in doing so it will shake up the entire geosynchronous communications satellite industry, much as SpaceX has shook up the launch industry. As I’ve noted earlier, these new smallsats suggest that the space industry is splitting, with unmanned Earth-orbit satellites going small and manned capabilities staying large.

New smallsat rocket company plans first launch in 2018

The competition heats up: Vector Space Systems now plans its first test flights of its Vector 1 will begin in 2017 with the first orbital flights in 2018.

[Chief executive Jim Cantrell] said he expects to do three or four orbital launches in 2018, increasing to 12 in 2019. “We’re going to call them test launches,” he said of the planned 2018 launches, “but we have a number of people who want to buy those launches already.”

Cantrell said Vector Space Systems has signed up one customer, and is in negotiations with a second customer, both of whom he declined to name. Both customers, he said, are planning satellite constellations. “Between those two, we will have sold close to 30 launches,” he said, with those launches spread out over several years.

Vector 1 is being designed to launch very small satellites weighing generally less than 100 pounds.

Smallsat market to exceed $22 billion

The competition heats up: A new report estimates the market for small satellites will exceed $22 billion in the next decade.

According to Euroconsult’s latest report, Prospects for the Small Satellite Market, we are on the cusp of a major revolution for the space sector and overall space ecosystem, as more than 3,600 smallsats are expected to be launched over the next ten years, a significant increase from the previous decade. The total market value of these satellites is anticipated to be $22 billion (manufacture and launch), a 76% increase over that of 2006-2015. This rate of growth is unprecedented for the space sector and will bring about fundamental changes as both new and established industry players attempt to increase their capabilities in order to gain market share.

What I expect is a splitting of the space industry, with unmanned smallsats launched by smaller rockets on one hand and big spaceships and payloads launched by big rockets on the other hand. In both cases, the competition will likely force prices down, so that more customers will find space affordable.

Smallsat rocket launchers get NASA contracts

The competition heats up: NASA this week awarded contracts ranging from $4.7 to $6.9 million to three different smallsat launch companies.

The companies are Firefly Space Systems, Rocket Lab USA, and Virgin Galactic. The second is the company that just won the contract to put a privately-built lunar rover on the moon (part of the Google Lunar X-Prize).

In the past, cubesats and other small satellites could only afford to be secondary payloads on much larger rockets. Thus, they were at the mercy of the needs of the primary payload, often resulting in significant unplanned delays before launch. This in turn acted to discourage the development of smallsats. Now, with these private launch companies designed to service them exclusively the smallsat industry should start to boom.

Note also the low cost of these contracts. The small size of cubesats and the launchers designed for them means everything about them costs much less. Putting an unmanned probe into space is thus much more affordable.

A list of all smallsat launch rockets

Doug Messier has compiled a very interesting table showing all the known smallsat launch vehicles presently under construction or in operation.

Most of the operational rockets, such as Orbital ATK’s Minotaur, have turned out to be too expensive for their small payloads, and have not been very profitable. The new generation of rockets, however, have the chance of success, as they are all working to reduce the cost significantly. Keep your eye especially on Rocket Labs (which just signed a contract with Moon Express), Swiss Space Systems, Firefly Space Systems, and (dare I say it?) Virgin Galactic.

Smallsat company buys its own Falcon 9 rocket to launch 20 satelites

The competition heats up: Spaceflight Industries has purchased a single dedicated Falcon 9 rocket launch to launch 20 small satellites sometime in 2017.

Buying a dedicated launch, rather that seeking excess capacity on other launches, provides Spaceflight with more than just additional payload capacity. Secondary or “rideshare” payloads are subject to the schedule of the primary capability, and can be bumped off the launch if the mass of the primary payload grows. With a dedicated mission, Spaceflight is in greater control. “It helps us establish a regular cadence of launches,” Blake said. “We can book all kinds of rideshare passengers onto something that is going to be there at a certain time to a certain orbit.”

This purchase also indicates the growing strength of the smallsat industry. These companies are beginning to gain the investment capital to buy their own launches rather than fly as secondary payloads.

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