Tag: smallsats

Satellite company Terran Orbital to build big satellite factory in Florida

10:06 am

Capitalism in space: The satellite company Terran Orbital announced yesterday it will build a large factory to manufacture more than a 1,000 small satellites per year.

At the Launch and Landing Facility, formerly known as the NASA Space Shuttle Landing Facility, Terran Orbital, the parent company of Tyvak and PredaSAR, plans to claim 10 hangars for what Space Florida calls “the world’s largest satellite manufacturing facility.”

“Not only will we be able to expand our production capabilities to meet the growing demand for our products, but we will also bring valuable space vehicle manufacturing opportunities and capabilities to the State of Florida, investing over $300 million in new construction and equipment,” Marc Bell, Terran Orbital co-founder and CEO said in a statement. “By the end of 2025, we’re going to create approximately 2,100 new jobs with an average wage of $84,000.”

It appears that Lockheed Martin is both a customer for these satellites as well as one of Terran Orbital investors.

Regardless, with that many smallsats in the pipeline for construction provides one explanation why investors have been flocking to finance new rocket companies.

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The boom in commercial space continues

10:50 am

Starship on an early test flight
Modern rocketry soaring under freedom

Capitalism in space: In the last two days there have been so many stories about different space companies winning new contracts I think it is important to illustrate this in one essay, rather than in multiple posts. Below is the list:

The last two stories are possibly the most significant, because both show that the shift in space from government-built to privately-built, as I advocated in my 2017 policy paper, Capitalism in Space, is spreading to other countries. » Read more

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Prototype of reusable suborbital spaceplane from new startup completes five flights

10:40 am

Capitalism in space: Another rocket startup company, Dawn Aerospace, has completed a five flight test program of a prototype of its proposed reusable suborbital spaceplane, dubbed Aurora.

Dawn Aerospace has successfully completed five test flights of its uncrewed Mk-II Aurora suborbital spaceplane in the skies over Glentanner Aerodrome on New Zealand’s South Island. The flights were conducted by the New Zealand-Dutch space transportation company from July 28 to 30, 2021 at altitudes of up to 3,400 feet (1,036 m), with the prototype airframe fitted with surrogate jet engines.

The three-days of test flights to assess the airframe and avionics of the aircraft took place under a certificate issued to Dawn by the New Zealand Civil Aviation Authority (CAA), which allowed the Mk-II Aurora to operate from conventional airports without airspace restrictions after ground tests were completed.

The company claims this is a demonstrator for their fullscale two-stage-to orbit version that will take off from a runway and then launch small satellites into orbit.

Looks impressive, but my impression of this prototype is that it is a small scale model, only slightly more sophisticated and larger than a model airplane. That impression is reinforced by the video at the link, which provides no visible markers to judge size.

This company needs to get a lot more done if it wants to compete in this new market.

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The number of new smallsat rocket startups continues to grow

9:31 am

Capitalism in space: According to a new annual report, the number of new smallsat rocket startups that have been proposed continues to grow, though the number presently in actual development or operation declined slightly in the past year.

That total has grown to 155 vehicles, he said, ranging from 10 vehicles in operation to several dozen that have gone defunct since the survey started in 2015, when about 30 vehicles were included. “I was really expecting to see a slowdown in the number of new launch vehicles that we were seeing coming out of the woodwork in the last few years,” he said during a conference session Aug. 11. “It turns out that slowdown has not happened at all.”

There have been some changes in the industry, though. He found the number of vehicles in active development declined slightly from last year, to 48, with a decrease as well in the number of vehicle concepts on a “watch” list that have not yet entered active development. More than 40 vehicles are now classified as defunct, about 10 more than last year. “This is not surprising given the challenges of getting one of these vehicles fielded,” he said.

The U.S. has the most smallsat startups in development, 22, but China has the most that the report defines as operational, six of ten. This last number should change considerably if the planned launches of six or so American smallsat rocket startups occur as promised in the next six months.

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Rocket startup ABL Space gets giant Lockheed Martin launch contract

9:40 am

Capitalism in space: Smallsat rocket startup ABL Space, which has yet to launch its first test rocket, has won a gigantic launch contract from Lockheed Martin for as many as 58 launches through 2029.

Under terms of the block-buy agreement between ABL Space Systems and Lockheed, the aerospace giant will purchase “up to” 26 launches through 2026 and as many as 32 additional launches through 2029. If the terms are fulfilled, this would come to 58 launches over the next eight years for ABL Space. In an industry where even a single launch contract often produces a news release, a contract for five dozen launches is unprecedented for a private company.

…The partnership will allow Lockheed, which builds large numbers of satellites for commercial customers, frequent and low-cost access to space. It is perhaps not a surprise that Lockheed selected ABL Space for its small launch needs, as Lockhead was an early investor in the launch company during a seed phase in 2019 and has continued to participate in additional rounds of fundraising. ABL has raised a total of $219 million to date.

Though Lockheed Martin is not ABL’s biggest investor, by being an early investor it has been involved in the development of ABL’s RS1 rocket from the start, which also means that Lockheed Martin was essentially buying its own rocket company to place the satellites it makes into orbit.

In fact, this decision falls into line with what appears to be Lockheed Martin’s long term corporate strategy. In 2017 the company opened its satellite-making factory with the satellites designed with standardized structures so that customers could pick and choose the design of their liking.

In 2018 it was revealed that the company was a key investor in Rocket Lab, while also participating in the creation of the United Kingdom’s first spaceport in Sutherland, Scotland.

It then decided to become a major investor in ABL, probably taking advantage of what it learned from Rocket Lab to improve the design. Now it plans to use that new rocket to launch a large number of the smallsats it is building in its factory.

Lockheed Martin is essentially copying SpaceX’s vertical integration strategy, whereby it owns or builds all aspects of its launch business. This allows it to reduce costs while controlling construction entirely. You cut out the middle man, and make your satellites cheaper to sell to others.

The first launch of ABL’s RS1 rocket was originally scheduled for the first half of this year, but has now been pushed back to the third quarter. If successful the company says it will follow it with two more launches before the end of the year, and very ambitious schedule.

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Three new German smallsat startup rocket companies vying for market share

9:32 am

Capitalism in space: Three new German startup companies have joined the race to grab a share in the burgeoning new cubesat/nanosat launch business, with each building their own new rockets.

The companies are dubbed Isar Aerospace, Rocket Factory, and HyImpulse..

Each is developing rockets capable of carrying between 500 and 1,500 kilos (3,300 pounds) into low Earth orbit. While that’s a fraction of the tens of thousands of kilos hauled by the Falcon 9, operated by Elon Musk’s Space Exploration Technologies Corp., it’s enough to transport the satellites now being deployed for everything from super-fast Internet to autonomous driving.

Isar plans its first launch in ’22, HyImpulse in ’23. The target date of Rocket Factory’s first launch was not revealed.

These European companies join dozens such new smallsat rocket companies that already exist. Which will survive the shake-out that always occurs in such new industries only time will tell.

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World’s largest drone unveiled for launching smallsats

8:41 am

Capitalism in space: Aevum, a new entrant in the race to provide low cost reusable launch services for the emerging smallsat market, has unveiled the world’s largest drone, dubbed RAVN-X, designed to take off and land at airports and then release an upper stage rocket that takes the satellite into orbit.

RAVN-X is not the first air-launched rocket catering to the “smallsat” market. Northrop Grumman’s Pegasus system has flown dozens of times since the 1990s. Virgin Orbit’s LauncherOne failed in its first launch attempt earlier this year, will try again later this month with an attempt to launch 10 NASA-funded “CubeSats”—small satellites that typically weigh less than 10 kilograms each. But both Pegasus and LauncherOne use traditional, piloted jets, whereas Aevum’s driverless drone is unique, says Phil Smith, a senior analyst at Bryce Space and Technology, a consulting firm. Still, Smith says, RAVN-X is flying into a crowded market, with more than 100 small launch vehicles in development. “There’s a plethora of systems out there,” he says. “There isn’t room for more than perhaps three to five or so.”

According to the article, Aevum already has a billion dollars in launch contracts with the Space Force. They are targeting ’21 for their first orbital flight.

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Relativity completes testing of rocket engine

9:37 am

Capitalism in space: The smallsate rocket company Relativity has successfully completed, ahead of schedule, the testing of its Aeon-1 rocket engine, and is now moving to completing design and construction of its Terran-1 rocket, tentatively scheduled for its first test flight in 2021.

The successful tests augur well for the ongoing development of the Terran 1 rocket, which represents a challenge as this rocket will now be larger than originally anticipated. In 2019, due to customer requests, Relativity resized its rocket to nearly double the available volume for payloads. It expanded the diameter of the fairing at the top of the rocket to 3 meters and height to 7 meters. While this is smaller than the fairing used in big rockets like the Falcon 9, in the class of “small satellite” launch vehicles it is quite large.

Relativity’s move to a larger fairing necessitated a more powerful engine with a gas generator cycle. The original Aeon engine had a thrust of 17,000 pounds at sea level, and the new version boosts the power considerably to 23,000 pounds. And now the company has been able to validate this larger, more powerful engine design.

The Terran 1 rocket, with a lift capacity of 1.25 tons to low Earth orbit, is powered by a first stage with nine Aeon engines. Success with the engine testing gives the company confidence that it can hit its target of launching the first Terran 1 rocket in 2021, said Zach Dunn, vice president of factory development. The next step is integrated stage testing, which will happen next year, followed by a launch from Space Launch Complex-16 at Cape Canaveral Air Force Station in Florida.

Right now it appears to me that in the race by American companies to join Rocket Lab in providing launch services for smaller satellites, Virgin Orbit and Astra are in the lead, having completed their first test flights, with Firefly and Relativity close behind.

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Lockheed Martin to move its smallsat rocket launch project to the UK

9:49 am

Capitalism in space: Lockheed Martin announced today that it is moving its Pathfnder smallsat rocket operation to a new spaceport in Shetland in the United Kingdom, with the first launch targeted for ’24.

This Shetland site is a different UK spaceport than the Sutherland site, also in Scotland, where both Lockheed Martin and the British company Orbex also hope to launch.

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Defense Department cancels small rocket contract awards

10:59 am

The Department of Defense yesterday withdrew the small contracts it had given to six small rocket companies on June 16 using funds allocated to help companies impacted by the Wuhan flu panic lock downs.

According to multiple industry sources, the selection of the six companies drew widespread criticism because it was unclear how these suppliers were selected over others. When contracts are awarded without an open competition, DoD by law has to file a “Justification & Approval” document explaining why an award was sole-sourced. No J&A documents were filed in this case.

This certainly appears fishy, as there are far more than six startups trying to capture market share in the smallsat launch market. Defense could now allow companies to competitively bid on this money, estimated to be about $115 million total, but it is unclear whether it will.

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A bunch of new contracts for smallsat rocket companies

9:12 am

Capitalism in space: Two news stories outlined today a bunch of new launch contracts for a number of smallsat rocket companies, with Rocket Lab getting the biggest share.

In the first award, the six companies were Rocket Lab, Aevum, Astra, X-Bow, Space Vector and VOX Space, of which only Rocket Lab is presently operational. The deal calls for the launch within the next 24 months of two cubesats from each company The money was authorized under the March Wuhan flu stimulus bill, and is apparently meant as reimbursement for each company’s losses because of the lock downs. No contract amount however was provided,

The second award to Rocket Lab came from the National Reconnaissance Office (NRO), and is likely a reward for the company’s successful launch of three NRO satellites on June 12th. It also might involve two almost simultaneous launches on two different launchpads.

In a demonstration of its responsive launch capabilities, Rocket Lab said in a statement announcing the contract that the two launches will take place “within weeks” of each other. However, in an interview, Rocket Lab Chief Executive Peter Beck said he hopes the time between the two launches is much less than that. “We’re looking forward to having two vehicles sitting on two pads simultaneously, and we’ll see how close together we can actually get them to launch,” he said. “We’re planning internally to see how close we can get those two together.

The company is also hoping in the fall to attempt their first recovery of a first stage.

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LauncherOne flight terminates early

2:26 pm

Capitalism in space: The first demo flight of Virgin Orbit’s LauncherOne rocket ended almost immediately after the rocket made a clean separation from its 747 first stage.

Cosmic Girl took off just before 12 PM PT (3 PM ET) from Mojave Air and Spaceport in California. The aircraft was piloted by Chief Test Pilot Kelly Latimer, along with her co-pilot Todd Ericson. The aircraft then flew to its target release point, where LauncherOne did manage a “clean release” from the carrier craft as planned at around 12:50 PM PT (3:50 PM ET), but Virgin noted just a few minutes later that the mission was subsequently “terminated.”

No one was hurt in the failure, but no word yet on what happened.

They had warned that this first test flight might not reach orbit. Nor should anyone be surprised, as first flights of rockets often fail. Nonetheless, this failure will hurt the company effort to gain launch contracts.

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The coming small satellite revolution

1:41 pm

Today I received a press release from the Universities Space Research Association (USRA), announcing a half-day symposium in Washington, D.C. on March 26, 2020 entitled ““The SmallSat Revolution: Doing More with Less.” The announcement was an invitation for the working press to register and attend, noting that the speakers will include, among others, Thomas Zurbuchen, NASA’s associate administrator science, Jeffrey Mamber, president of NanoRacks, and Patricia Cooper of SpaceX.

As interesting as this might sound at first glance, I will not attend. For one thing, it is on the other side of the continent, and I can’t afford to fly cross country for such a short meeting. For another, I don’t see the point. I attended a lot of these DC symposiums when I lived in Maryland, and though they were often very educational and the free food (paid for almost always by the taxpayer) was always enjoyable, I routinely found them somewhat lacking in newsworthy content.

Thirdly, and most important, yesterday I attended a much more newsworthy one day conference here in Tucson on exactly the same subject, dubbed the Arizona Academic CubeSat Symposium. Unlike the Washington event above — which will likely be a mostly superficial look at the burgeoning cubesat industry — yesterday’s symposium was focused on letting students and scientists describe actual and very ambitious cubesat projects presently under construction or design.

In less than seven hours I saw the following:
» Read more

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Lloyd’s introduces new insurance policy for smallsats

10:57 am

Capitalism in space: The insurance company Lloyd’s today introduced a new insurance policy expressly designed for the emerging smallsat launch industry.

The solution – called “Llift Space” – is only available in the Lloyd’s market and allows customers to cover their assets from the pre-launch phase, including transit and placement on the launch vehicle, through to the launch phase and in-orbit operation. It is designed for satellites that weigh less than 300 kilograms (661.4 pounds).

The policy is modular so customers can choose the elements within each phase that are most relevant to their coverage needs.

The product is backed by a consortium of 18 syndicates, led by Brit and Hiscox MGA, with $25 million capacity per risk, and is targeted at the NewSpace sector.

NewSpace is characterized by lower cost, easier routes to space, opening up the sector to private enterprise, wealthy entrepreneurs and innovative start-ups. This is increasing the need for space insurance.

This action is a strong endorsement by the investment business in the future of the new smallsat launch industry.

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Too many smallsat rockets to count

9:23 am

Capitalism in space: According to a report by a Northrop Grumman engineer who has been trying to list these things, the number of companies trying to develop small rockets for the burgeoning smallsat market has grown so large that it is now difficult to track.

Of the 148 small launch vehicles on a popular industry watch list, about 40 efforts “are likely dead but the watch list continues to grow,” Carlos Niederstrasser, a Northrop Grumman master systems engineer, said at the 2019 International Astronautical Congress here.

The problem for Niederstrasser and anyone trying to keep up with the market is that the list continues to grow. “Every time I kill off one [launch vehicle], two more show up,” he said.

…U.S. companies are responsible for 21 of the vehicles Niederstrasser considers active development programs. Seven are from China, four from Spain and three from the United Kingdom. Germany, India and Japan each have two small rocket development programs. Many other countries have a single effort underway.

We should see the shake-out in this new market take place during the next five years. By then at least four rockets should be operational, and the smallsat technology more mature and capable of many things now done by larger satellites.

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Relativity gets another launch contract

11:58 pm

Capitalsm in space: The smallsat rocket company Relativity has signed another launch contract, this time with Momentus, a company making orbital smallsat tugs capable of transporting smallsats to higher orbits.

The launch agreement, announced during Euroconsult’s World Satellite Business Week here, covers one launch of Relativity’s Terran 1 rocket in 2021 with an option for up to five additional launches. The companies did not disclose the terms of the agreement, but Relativity offers the Terran 1 for a list price of $10 million.

The 2021 launch will fly Momentus’ Vigoride Extended tug, capable of carrying up to 350 kilograms of satellites. The tug will transport the satellites from an initial low Earth orbit to geostationary orbit using its water plasma thruster technology.

This is Relativity’s fourth launch contract, all signed prior to their first test launch. Right now they hope to start test flights late in 2020, with their first operational flights in 2021.

Momentus meanwhile adds a capability to all these smallsat rockets, essentially providing them an upper stage that will get the smallsats they launch from low Earth orbit to geosynchronous orbit.

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FCC streamlines and cuts fees for smallsat licensing

9:09 am

Capitalism in space: In an effort to ease its bureaucratic obstacles to private enterprise, the FCC has streamlined its licensing process for new smallsats, while cutting its licensing fees by more than 90%.

Under the optional licensing regime, which stands to take effect this year, smallsat operators with spacecraft that meet certain criteria will be able to obtain a spectrum license about twice as fast and pay only $30,000 instead of nearly $500,000. A maximum of 10 satellites at a time can be licensed under the streamline process.

…Operators will be able to use the streamlined licensing for satellites that weigh 180 kilograms or less, operate below 600 kilometers (or have propulsion) and will deorbit within six years, among other criteria.

One component of these new regulations is that they require new smallsats to never be smaller than 10 centimeters on their smallest dimension, thus essentially forbidding the launch of nanosats smaller than that.

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SpaceX offers new cut-rate prices for smallsats

6:18 am

Capitalism in space: SpaceX yesterday announced that the company is now offering new cut-rate prices to launch smallsats on its rockets.

The company is offering rideshare opportunities for satellites weighing up to 150kg at the price of $2.25 million. The rideshare-only missions, flying aboard the company’s workhorse Falcon 9 rocket, will launch at regularly scheduled intervals. “SpaceX is committed to serving the commercial market as it grows and changes,” a spokesperson for the company said. “And we believe we can address the needs of small satellite operators by offering reliable, cost-effective access to orbit through regularly scheduled, dedicated rideshare missions.”

The company has previously flown rideshare missions using its Falcon 9 rocket, but those flights were organized and integrated by a third-party provider, Spaceflight Industries. Now SpaceX will do all of that work directly for customers

This move makes SpaceX’s smallsat prices very competitive. It also makes it easier for smallsat companies to bypass China’s semi-private commercial companies, thus avoiding the risk of China stealing their technology.

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Suborbital rocket company has launch failure

9:59 am

Capitalism in space: Gilmour Space Technologies, one of the numerous new rocket companies aimed at capturing the emerging smallsat market, experienced a launch failure on July 29 just prior to lift-off of its suborbital rocket.

At T-7 seconds to launch, the test rocket suffered an anomaly that resulted in the premature end of the mission. Initial investigations show that a pressure regulator in the oxidiser tank had failed to maintain the required pressure, and this caused the upper half of the rocket to be ejected as helium escaped.

On the positive side, there were no explosions due to the safe nature of hybrid rocket engines, and no observable damage to the engine. (The white plume seen here is steam.) Moreover, despite failure to launch, the team did successfully test Gilmour Space’s mobile launch platform and mission control centre, which had journeyed over 1,800 km to the test site.

It appears the failure was from a piece of equipment provided by an outside contractor.

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Virgin Orbit successfully completes rocket drop from 747

4:49 pm

Capitalism in space: Virgin Orbit today successfully completed a drop of a dummy rocket from the fuselage of its 747.

Although the rocket was “fully loaded,” as the company put it, its engines never fired—nor were they meant to. Instead, the rocket fell freely to Earth so the company could see how it performed during its first few seconds of freefall. This was the last major test for Virgin Orbit’s air-launch system, which will launch rockets from a gutted jumbo jet, known as Cosmic Girl, to boost small satellites into orbit. It’s a complicated maneuver, but it could significantly reduce the costs of getting to space.

The article says they plan their first orbital test flight in the fall. Whether today’s success and that launch can get the company back on track after OneWeb cancelled the bulk of its contract remains to be seen. If they succeed in launching to orbit this year that will make them the only operational competitor to Rocket Lab in the smallsat market, with a system that might be cheaper.

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