Tag: Thales Alenia

European capsule startup wins $15 million grant

10:43 am

A Luxembourg-based startup aimed at building orbiting recoverable capsules for cargo as well as in-space manufacturing has won a $14.7 million grant from the European Innovation Council as part of its European Innovation Council Accelerator program to encourage development in Europe’s private commercial space sector.

The company, Space Cargo Unlimited, will use the money to develop what it calls its “BentoBox in-orbit testing and manufacturing platform.” It is also partnering with well-established European company Thales-Alenia, with the BentoBox development based on previous work done for the European Space Agency’s (ESA) Space Rider demonstrator project.

The overall nature of this grant and work illustrates Europe’s aggressive shift in the past two years from the government model, where ESA designed and owned everything, to the capitalism model, where the government is merely the customer, buying what it needs from the private sector. The government-built Space Rider, which was intended to be a re-usable space plane similar to the X-37B, has never flown. Now, its technology is being repurposed by private European companies for their own spacecraft with the intention of making profits. And this Bentobox project is a prime example.

The inaugural flight of the BentoBox platform as a standalone system using the ATMOS inflatable heatshield is expected in the fourth quarter of 2025. As of a late 2024 update, Space Cargo Unlimited had already secured bookings for 80% of the inaugural flight, and 50% and 40% of the second and third flights, respectively.

Note too that Space Cargo is a European competitor with Varda in the U.S. It appears Europe wants some of this business for itself.

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Europe’s old aerospace industry struggles with the concept of competition

9:46 am

Made in European Union

Two stories today from Europe’s aerospace industry suggest that its older big space companies are having real difficulties dealing with the new space landscape of competition and freedom.

First, Arianespace and Avio issued a statement demanding that Europe require that all European launches occur on European rockets.

The statement warned that without “sustained support,” European rocket builders were at risk of losing out to institutionally backed competitors from the US. “Major space powers support their industries through stable and guaranteed institutional markets, enabling long-term investments, innovation, and the preservation of leadership,” explained the statement.

…The pair argue that Europe risks falling behind not due to a lack of technical capability, but because of structural market weaknesses. While Ariane 6 and Vega-C have demonstrated competitiveness and reliability, they caution that this progress is fragile in the absence of guaranteed long-term demand.

While a preference for European launch providers is clearly in the best interest of both Avio and Arianespace, the pair did reserve a slice for new entrants to the market. “Enshrining European preference as an untouchable principle would support not only Ariane and Vega, but also foster the development of emerging projects in the small launcher sector.” [emphasis mine]

The highlighted sentence reveals the true reasons behind this call against competition. » Read more

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ESA isn’t forcing private companies building cargo capsules to hire contractors from all its partners

10:33 am

Capitalism in space: When the European Space Agency (ESA) in May 2024 awarded two contracts to the French startup The Exploration Company and the established Italian contractor Thales-Alenia to develop unmanned capsules for bringing cargo to and from orbit, it also made a major policy change that went unnoticed at the time.

During a press briefing on 23 May [2024], following the Phase 1 awards, ESA Director General Josef Aschbacher explained that the agency would not require participants in the initiative to adhere to its geo-return policy. The policy typically ensures that contracts are distributed among ESA member states in proportion to their financial contributions. “We contract very differently because we will be the anchor customer,” said Aschbacher. “That means we buy a service. We give industry all the freedom to find the best solution technically, but also the best partners, with whomever they want to work with.”

What means is that the two companies, in developing their capsules, have not been required to spread the work out across Europe. Instead, they have been free to do the work entirely in house, or hire just the subcontractors they prefer, from anywhere. As the CEO of The Exploration Company noted, “In plain terms, we choose our suppliers based purely on quality and cost—not because they’re French, Italian, or German. We choose the best supplier for the job.”

In the past, as part of its bureaucratic and political needs, ESA’s “geo-return policy” required every space project to spread the wealth to all of the ESA’s partner nations, in amounts proportional to their financial contributions to the ESA. The result was that every project went overbudget, took too long to complete, and was unrealistically complex. Many projects simply failed because of these issues. Others took decades to get completed, for too much money. And when it came to rockets, it produced the Ariane-6, that is too expensive and cannot compete in today’s market.

This decision last year means that ESA is very slowly adopting the concept of capitalism in space, whereby it acts merely as a customer, buying products that are completely owned and controlled by the seller.

This new policy presently only applies to the development phase of these capsules. Though no decision has been made about the construction phase, involving much more money, ESA publications indicate it will apply there as well.

Though it is taking time, Europe’s space bureaucracy is beginning to accept the idea of freedom and capitalism.

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Thales Alenia completes the habitable module for Lunar Gateway

9:05 am

Lunar Gateway
The Italian company Thales Alenia last week announced it has completed construction and testing of the hull for the habitable module for Lunar Gateway, and is now preparing it for shipment to the U.S. for final outfitting.

HALO’s (Habitation and Logistics Outpost) primary structure is ready to be packaged for shipment to the United States. After successfully completing a series of environmental tests in Thales Alenia Space’s plant of Turin, Italy, HALO’s pressurized structure, built by our company, will be delivered to Gilbert, Arizona, where prime contractor Northrop Grumman will complete its outfitting ahead of launch to lunar orbit with Gateway’s Power and Propulsion Element.

Thales Alenia also builds the hull for Northrop Grumman’s Cygnus capsule, from which HALO was based. HALO is longer however, and has three docking ports for the attachment of Gateway’s other modules.

The press release at the link appears mostly designed to tout Gateway and Thales Alenia’s major contribution to it, which also includes building the airlock for the United Arab Emirates. The company also has European Space Agency contracts to build a lunar lander for delivering cargo to the Moon as well as a habitat for use on the Moon. All of these projects are presently threatened with major changes should the Trump administration decides to cancel SLS, Orion, and Lunar Gateway.

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UAE hires Thales-Alenia to build its airlock for Lunar Gateway

9:09 am

The European space company Thales-Alenia today announced that it won the contract from the United Arab Emirates (UAE) to build its airlock for Lunar Gateway.

It was expected, that after the UAE signed its agreement with NASA in early January to build this airlock in exchange for one astronaut flight to Lunar Gateway, that it would also have to hire someone to build it since that country does not have the capability. Initial reports suggested it was negotiating with Boeing to build the airlock, but not surprisingly the UAE ended up going elsewhere, considering Boeing’s present troubles. Either the UAE decided Boeing was too great a risk and too expensive, or Boeing’s new upper management decided to beg off.

As noted here, Thales Alenia now has contracts to build four major components of Lunar Gateway: the hull of NASA’s habitation module, Europe’s habitation module, the refueling/telecommunications module, and now the airlock. While the graphic below shows that other Gateway components are being built by others, the graphic also shows that NASA has past off many modules to other countries. These deals could make it easier politically for the Trump administration to cancel Lunar Gateway. Thales-Alenia’s dominant position in building the station in Europe would make transferring ownership to Europe simpler, with U.S. participation secondary. The European Space Agency for example could pick up the cost for the modules being built by SpaceX and others.

Lunar Gateway

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ESA awards contracts to two companies to build unmanned orbital freighters

10:02 am

The European Space Agency (ESA) today awarded contracts worth 25 million euros each to two European companies — the French startup The Exploration Company and the established Italian contractor Thales-Alenia — to begin development of their own unmanned freighters capable of bringing cargo to and from orbit.

During phase 1 development, the selected companies will mature the design of their respective vehicles, focusing on mission requirements, architectures, technology maturation, and de-risking activities. This phase of development is expected to run from June 2024 to June 2026.

Phase 2 of the initiative will see the companies develop and execute a demonstration mission that must be launched by the end of 2028. However, the commencement of Phase 2 will be subject to decisions and appropriations made at ESA’s next ministerial-level council meeting, which will take place in late 2025.

These contracts only cover phase 1. If successful, these capsules will compete with the cargo capsules that SpaceX, Northrop Grumman, and Sierra Space fly in providing supplies to the four commercial space stations presently being built.

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ESA awards Thales Alenia contract to build Mars lander for Franklin rover

8:40 am

Oxia Planum drainages
The drainage patterns at the Franklin rover
landing site

Click for paper [pdf].

The European Space Agency (ESA) today awarded the Italian company Thales Alenia a €522 million contract to build the entry, descent, and landing module for ESA’s Franklin rover, now scheduled for launch in 2028.

Under this contract, Thales Alenia Space will lead the definition of the Entry, Descent and Landing Module and maintenance activities for the transfer module (carrier) and the rover, including upgrades and replacement of time-sensitive elements. A full audit and tests will be carried out on the rover to ensure its readiness for the new mission. In addition, replacement of some payload elements is planned, such as integration of the new Enfys infrared spectrometer. The batteries and tanks will be replaced on the carrier module as well as potential adjustments to align with the updated trajectories to Mars. New developments on the descent module and landing pad are also required, because the European avionics part of the descent module will be reused.

This contract was necessary because the project was initially a partnership with Russia, whereby Russia provided this lander as well as the launch services. That partnership was severed after Russia invaded the Ukraine, which caused this mission to Mars to be delayed four to six years.

NASA then chipped in $30 million to help pay for launch out of Cape Canaveral, though no launch company has been announced. I suspect both ESA and NASA wish to wait before making a deal, considering how launch costs are dropping. At present it is impossible to predict the landscape of that market in 2028.

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The hull of Axiom’s first space station module nears completion

1:44 pm

The hull of Axiom’s first space station module is nearing completion, according to officials of the Italian company Thales Alenia Space that is building it.

“The first module shell is effectively completed,” Jason Aspiotis, Axiom’s director of in-space infrastructure and logistics, said at AIAA’s Ascend conference here on Oct. 23. “A lot of the subsystems that will populate the underlying structure–think about life support systems, avionics, propulsion, [guidance, navigation and control systems], power, communications, all that good stuff–we’re developing in a lab in Houston.” Hab One hatches have also been fabricated, tested and prepared for delivery to Thales Alenia Space to support Hab One pressure testing, the company says.

The first module is to be shipped to Houston by 2024 for final assembly and integration at Axiom Space’s factory at Ellington Airport. The company plans to launch the Hab One module in 2026.

Based on this news report, Axiom’s schedule has not experienced any further delays since it pushed back the launch from 2024 in June.

The article also says, almost as an aside, that ISS is planned for decommission “in 2031”, which is one year later than any previous report I’ve seen. I suspect this is correct, but is information that NASA really didn’t want revealed to the public as yet, as it had enough trouble convincing its international European and Japanese partners to stay on until 2030. Moreover, there remains serious concerns the older Russian modules themselves might fail before then, based on the number of stress fractures found in their hulls, so admitting NASA hopes to keep the station flying till ’31 will appear questionable at best.

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Italy awards $256 million contract for testing in-orbit robotic satellite servicing

8:59 am

The new colonial movement: The Italian Space Agency yesterday issued a $256 million contract to a partnership of several private European companies — most of which are Italian — to fly a mission testing a variety of in-orbit robotic satellite servicing capabilities.

Thales Alenia Space, a joint venture between Thales of France and Leonardo of Italy, said the group is contracted to design, develop, and qualify a spacecraft capable of performing a range of autonomous robotic operations on satellites in low Earth orbit.

The company did not disclose details about these satellites or specifics about the mission, but said the servicer would have a dexterous robotic arm and test capabilities that include refueling, component repair or replacement, orbital transfer, and atmospheric reentry. The servicer will be launched with a target satellite, Thales Alenia Space spokesperson Cinzia Marcanio said, and both will be fitted with an interface for a refueling mission.

The partnership also includes the Italian companies Telespazio, Avio, and D-Orbit.

The significance of this deal is that Italy has gone outside the European Space Agency (ESA) to do it. For decades all European projects would be developed and flown through ESA. Italy appears to be have finally realized that it does not need that partnership, that in fact that partnership acts to hinder its own companies by requiring any mission to use companies from other nations. This deal instead keeps almost everything inside Italy.

We have seen a similar pattern in both Germany and the United Kingdom. The former has been working to encourage private German rocket companies, independent of ESA. The latter is doing the same in the UK, while also encouraging private British spaceports to launch those rockets.

These efforts strongly suggest that ESA’s monumental failure with the Ariane-6 — which is years late and will cost too much to fly — has been causing its member nations to rethink that partnership, and increasingly go it alone. ESA failed to provide them a competitive alternative for getting their payloads into orbit. They are now looking for ways to do it themselves.

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Thales Alenia to build first two modules of Axiom’s commercial space station

9:24 am

Capitalism in space: The Italian company Thales Alenia today announced it has finalized the contract to build the first two modules of Axiom’s private commercial space station, set to be docked to ISS initially but eventually to fly independent once ISS is decommissioned.

Total price for the contract is 110 million euros. According to the press release, they are targeting 2024 and 2025 for launching these modules, which will be able to house as many as eight residents.

Based on its past successful experience in building modules for the International Space Station, Thales Alenia Space is responsible for the design, development, assembly and test of the primary structure and the Micrometeoroid & Debris Protection System for the two Axiom modules.

The welding activities of the primary structure of the first module will start in September 2021, with the assembly process concluding in 2022. The first module will arrive at Axiom facilities in Houston in July 2023, where Axiom will integrate and outfit the core systems and certify it for flight prior to shipping to the launch facility.

With the launch of this station, human spaceflight in the United States will become completely independent of the federal government. Private companies will own the rockets, spacecraft, and stations, and the government will no longer have a major say on what goes on in space. The NASA bureaucracy that makes getting an experiment onto ISS cumbersome, difficult, and discouraging will be out of a job. (An example: In the 2000s American scientists studying plant growth in weightlessness ended up launching their experiments with the Russians because getting NASA approval turned out to be too difficult.)

This doesn’t mean that it will be easy to get a payload or experiment onto Axiom’s station. The demand will be quite high. It just means that the decision will no longer reside with the government, but with the private companies and citizens of the United States.

As it always should have been.

Furthermore, that the demand is going to exceed the supply will mean that additional stations will be built, and quickly, because the lure of profit will be there. For example, many of the commercial medical experiments that were on the verge of paying off but were shut down after the Challenger accident in 1986 could very well be brought back to life.

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Axiom hires European company to help build private ISS module

8:59 am

Capitalism in space: Axiom has hired the European company Thales Alenia, to build the habitation module of its commercial space station that will initially attach to ISS.

Axiom’s station modules will form a new section of ISS that will be able to operate independently, so that when ISS is decommissioned it can detach and remain operational in space.

That Axiom did not choose either Boeing (which I think built most of NASA’s ISS modules) or Northrop Grumman (which has been pushing an upgraded version of its Cygnus capsule as future station modules) is intriguing. I suspect with Boeing cost was the major reason, as Boeing’s modules are generally far too expensive. There also might be questions about that company’s quality control.

Why Northrop Grumman lost out however is unclear. Its Cygnus design is relatively inexpensive, and has clearly demonstrated that it works very reliably. obvious. Thales Alenia makes that Cygnus module for Northrop Grumman, so why buy it from the U.S. company when you can get it from the builder. (Thanks to reader Doug Booker for pointing out this obvious fact, one I had forgotten.)

Either way, this contract award gets us one step closer to truly private operations in space. Eventually competing private stations such as Axiom’s will replace government stations like ISS. That will in turn certainly lower costs and and increase innovation, which in turn will accelerate the development of the engineering required to build practical interplanetary spaceships.

This of course assumes we remain a free nation. Right now I have strong doubts.

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