Proton launch postponed

The heat of competition: Russian engineers have scrubbed Friday’s commercial Proton launch due to a gyro issue with the rocket’s Briz upper stage.

They have begun to destack the rocket to get at the upper stage in order to repair the problem, with the new launch date expected to be no earlier than mid-December.

The problem once again raises questions about the quality control generally within the Russian aerospace industry and specifically in the companies that build Proton and its upper stage. At the same time, it is a good thing they spotted the problem before launch, allowing them to correct it. That is what a company with good quality control does.

First 3D part manufactured in space

Astronauts on ISS have used a 3D printer, shipped to the station on the last Dragon flight, to print the first item ever manufactured in space.

“Everything worked exactly as planned, maybe a little better than planned,” Kemmer told NBC News. He said only two calibration passes were needed in advance of the first honest-to-goodness print job, which finished up at 4:28 p.m. ET Monday and was pulled out of the box early Tuesday. “It’s not only the first part printed in space, it’s really the first object truly manufactured off planet Earth,” Kemmer said. “Where there was not an object before, we essentially ‘teleported’ an object by sending the bits and having it made on the printer. It’s a big milestone, not only for NASA and Made In Space, but for humanity as a whole.”

The part made was a faceplate for the printer itself. This printer is a demonstration project, launched to test the engineering and to see how 3D printing operates in weightlessness. Eventually the goal is to have most of the spare parts on a interplanetary vehicle manufactured in space in this manner, using a supply of standard material, called feedstock, that would be much cheaper to ship from Earth.

Cygnus on Falcon 9?

The heat of competition: Industry rumors now suggest that Orbital Sciences’s first choice for launching its next ISS freighter Cygnus is SpaceX’s Falcon 9.

The articles offers this explanation for why Orbital is favoring its chief competitor:

While flying on a competitor’s launch vehicle might be viewed as awkward, the decision could boil down to one simple determining factor – cost. It has been estimated that a flight on a F9 would set a customer back $62 million. By comparison, United Launch Alliance’s (ULA ) Atlas V 401 launch vehicle, a booster with similar capabilities to the F9, costs an estimated $100 million per mission. Moreover, SpaceX has a proven track record with the Falcon 9.

All true, but I can think of two more reasons SpaceX is the top choice.
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SpaceX vs Arianespace, according to the TV industry

The heat of competition: A television industry trade journal looks at Arianespace’s future plans and finds them wanting, when compared to SpaceX.

Compare that [SpaceX’s] success with the money that’s been poured into Arianespace, and the lack of progress (perhaps wholly understandable when being managed by a Euro-committee!). Ariane’s mid-way ME version (for Midlife Extension) has been on the drawing board since 1995. And at a considerable investment, and for an initial scheduled flight of only 2017-2018.

The Ariane-62/64 concept calls for as much of the “ME” design to be incorporated into the 62/64 versions. But the planned launch of the first A-62 is not for some time; some observers suggest at best 2021-22. That’s more than 20 years of planning, development and immense costs.

Read the whole thing. It illustrates the almost impossible challenge faced by Arianespace — a company designed by a committee of nations and run to distribute funding as widely as possible to those nations. For that company to successfully reshape its approach quickly so that it can successfully compete with SpaceX seems quite unlikely, and will likely result in Arianespace evolving into Europe’s government launch service, with the commercial market shifting back to the U.S.

Falcon Heavy launchpad work begun

The competition heats up: SpaceX has begun the construction work necessary to convert the launchpad it will use at the Kennedy Space Center for its first test flight of the Falcon Heavy rocket, now scheduled for summer 2015.

Most of the current work appears to be taking place on the perimeter area of the pad, with the construction of a hanger building – known as the Horizontal Integration Facility (HIF) – that will house the Falcon Heavy rocket and associated hardware and payloads during processing. During rollout, the Falcon Heavy will be transported atop the Transporter Erector (TE), which will ride on rails, up the famous 39A ramp that once saw Space Shuttle and Apollo stacks arrive via the Crawler Transporters.

The July launch date is considered preliminary and a target date only and is of course subject to change.

Japanese investor sues Excalibur Almaz

The billionaire investor in the company Excalibur Almaz is suing the lawyer in charge for fraud.

Using the $49 million the billionaire invested, the lawyer purchased several Soviet-era capsules and a Almaz space station module from the Russians, claiming they would use this equipment, once refurbished, to establish a commercial space company. What the lawyer, Art Dura, did not tell anyone was, as the lawsuit explains:

“The purchase contracts had to be approved by the Russian government, and unbeknownst to plaintiff … expressly excluded the right to modify the Russian hardware, thus relegating it to display uses only! The items were only museum pieces, a secret Dula would keep until well after he acquired control of plaintiff’s investment.”

Dula’s vehicle for the scheme was Excalibur Almaz Limited, an entity he set up in the Isle of Man, into which he transferred Horie’s $49 million investment, according to the complaint.

What I find amazing is that the company, Excalibur Almaz, also put out a lot of press releases describing how they were going to use this Russian equipment as part of their space effort. I reported on these releases myself. That Dura was able to keep the contract terms secret, that even the Russians didn’t publicly protest his false statements, is most interesting. Apparently, the Russians were glad to take his money and even help with the fraud, by not revealing the truth when Dura made public claims that were impossible according to the contract.

This story illustrates one of the less obvious investment risks inherent in a new industry such as commercial space. Not only can vehicles crash and burn, there are also a lot of con artists out there willing to take advantage of naive individuals who are so passionate about space exploration that they don’t look closely at what they are doing.

China’s struggle to compete with SpaceX

This Aviation Week story provides a detailed update on China’s effort to build a new family of Long March rockets that are less expensive to operate and can effectively compete with SpaceX.

Two main take-aways from the article. First, the first flight of the Long March 7, a direct competitor with the Falcon 9, has been seriously delayed. Originally expected to fly in 2013, that first flight has apparently been pushed back to 2015.

Second, even with extensive cost savings, the Long March 7 will still cost a customer more than a Falcon 9, $70 million vs $61 million.

Alternative rockets and 2015 launch dates for Cygnus

The heat of competition: Orbital Sciences has pinpointed available launch slots and alternative rockets for getting Cygnus into orbit in 2015.

[Orbital CEO David] Thompson said Wednesday the company has narrowed its options to three launch providers which have openings as early as the second quarter — between April 1 and June 30 — of next year. Two of the launch providers are based in the United States. Orbital could also launch Cygnus missions with a European-based company, Thompson said. The contractors under consideration are presumably United Launch Alliance, SpaceX and Arianespace.

Unlike Virgin Galactic’s claims in my previous post, I find Thompson’s prediction here quite likely. His main problem is not technical but political. He has to convince his competitors to help him, and this story is his first shot across the bow in that negotiation. By making these facts public, Thompson applies pressure on these other companies to agree. And though the request is unstated, he is also enlisting NASA’s aid, since the agency is certain to back him in this negotiation and apply its clout in his favor.

Virgin Galactic vows to fly again by April

The heat of competition: During a press tour of its Mojave facilities this week Virgin Galactic’s CEO revealed that the company expects to begin flying its replacement to SpaceShipTwo by April.

George Whitesides, the company’s chief executive, said construction of the second spaceship is already 65 per cent complete. Like its doomed predecessor, Enterprise, the new spaceship’s name is a tribute to both Nasa and Star Trek. It will be called SS Voyager, the Sunday Times reports.

Whitesides also said that LauncherOne, designed to put very small payloads into orbit, is 18 months away from its first flight.

I hope this predictions are true, but coming from Virgin Galactic I think I can be forgiven if I am very skeptical. Nonetheless, in referring to the new ship I will make it a policy to call it Voyager from here on out to distinguish it from the first ship.

Bringing Dream Chaser home

The competition heats up: At an space industry conference this week Sierra Nevada outlined the ability of Dream Chaser to land at almost any airport, including the many financial and safety advantages of that flexibility.

The story notes that because Dream Chaser would not need an unusually long runway, it could land at most airports. Also, because it would have no hazardous materials on board, removing it from the runway after landing would be simple and straightforward. You would simply tow it away. The biggest advantage of this, howevr, is that if the spacecraft was docked at ISS and there was an emergency that required immediate evacuation, bringing Dream Chaser and its passengers home to a runway will be possible any time.

This presentation is part of Sierra Nevada’s sales effort to find new backers for their spacecraft, now that NASA has begged out. I think they make a good sales pitch. I hope someone with money agrees.

Solid rocket motors for American rockets?

The competition heats up: Even as ULA and Blue Origin begin work building an American engine to replace the Russian engines on the Atlas 5 rocket, ATK is offering its solid rocket motors for both Atlas 5 as well as Antares.

The company’s sales pitch is that they can get their product ready faster and cheaper. And since they are merging with Orbital Sciences anyway, I will not be at all surprised if Antares ends up with ATK solid rocket motors for its first stage.

As for Atlas 5, this sales pitch is actually aimed at Congress, which could step in and force ULA to buy ATK motors instead of Blue Origin’s new engine, even if this switch is against the wishes of ULA. As foolish as this might seem, the politics of pork (ATK provides more jobs than Blue Origin) could make it happen.

A pause in investment commitment to Virgin Galactic

The heat of competition: Virgin Galactic’s Arab investors have decided to hold off further commitment to the project until the investigation of the SpaceShipTwo crash is completed.

The backing of deep-pocketed Aabar Investments, run by the Abu Dhabi government, may be crucial to Virgin Galactic as it struggles to recover from the accident, which killed one test pilot and left another seriously injured. “As an investor, Aabar is concerned of course. It is a challenge – nothing can be decided until investigations are over,” the source said, declining to be named because of the sensitivity of the subject. “For now, it is a wait-and-watch situation.” Asked if Aabar was still committed to Virgin Galactic, the source said only: “There is time to make an assessment of the future strategy.”

This is hardly a surprise. Nor does it guarantee an end to Richard Branson’s company. What it signals is a recognition that Virgin Galactic has had a serious problem and must demonstrate that it can fix that problem before it will regain the trust of its investors.

Former SpaceX employee arrested

A former SpaceX employee has been arrested for operating one of the largest drug marketplaces on the dark part of the web.

It appears he must have spent a lot of his time at SpaceX designing and operating a dark web website where people could go to buy illegal drugs. It also appears that this might have contributed to SpaceX’s decision to fire him during SpaceX’s most recent employee purges.

I must say that I find this story very sad. The guy gets a job at one of the premier cutting edge companies in the world where he can help that company build rockets that will take humans to the stars, and what does he do with his time? He creates a webpage to sell illegal drugs.

Second SpaceShipTwo almost ready for flight

The heat of competition: Virgin Galactic today released hanger photos of the almost finished second SpaceShipTwo.

Even as the investigation into the fatal breakup of Virgin Galactic’s SpaceShipTwo rocket plane continues in Mojave, California, the next SpaceShipTwo is more than halfway complete in a Mojave hangar — and is expected to start going through tests on the ground and in the air next year.

Virgin Galactic’s manufacturing subsidiary, The Spaceship Company, has been working on the plane for two and a half years. It’s variously known as SpaceShipTwo Tail No. 2 or N202VG, and it’s part of Virgin Galactic plan to have a fleet of five SpaceShipTwo rocket planes and two WhiteKnightTwo carrier planes.

This story is a great example of the public relations genius of Richard Branson. Even with the pieces of SpaceShipTwo still being picked up on the ground he finds a way to sell his company positively to the world. They not only intend to continue their effort, they have the ship to prove it!

Taking a broad look at Tuesday’s Republican sweep

I don’t have much to add to the numerous reports about yesterday’s election by political pundits far more qualified than I. The Republicans won a big landslide victory yesterday, not only gaining control of the Senate, but winning more seats than expected. They also won more seats in the House than expected, widening their majority there to numbers not seen since the 1920s. In addition, they made it a grand slam by winning a plethora of governorships — many in Democratic stronghold states such as Massachusetts, Illinois, and Maryland — as well as taking control of more state legislatures than ever before.

What matters to me, however, is not the election but what this new Republican majority does with its majority. In the past, 1994 and 2000, they more or less squandered the opportunity to rein in government. In 1994, they allowed the government to grow but at a rate below the rate of inflation so that in a few years this resulted in a balanced budget and surpluses. But the government still grew in power and size. In 2000 they did not even do this, allowing government spending and yearly deficits to balloon, even though they had a Republican president who would have supported them if they had wanted to cut the size of government.

Thus, while I am hopeful, I also remain very skeptical about what will happen in the next few years. In order to prove to me and the conservative base that elected them that these Republicans mean what they say when they say they want to shrink the size of government, they are going to have to prove it with real action. They are going to have show us that they really do want to repeal Obamacare. They are going to have to show us that they really do want to gain some control over the border. And they are going to have to show us that they really do want to cut the budget and get it balanced.

I understand that the Democrats in the Senate and Obama can still block many of these initiatives, but too often Republicans have used this fact as an excuse to not try at all. This must stop! They must apply strong pressure on these left wing ideologues, make them reveal their politics for all to see by forcing them to veto or block these initiatives. Only by demonstrating a resolve to rein in government will anyone believe the Republicans when they claim that’s what they want to do. And by doing so they will also simultaneously expose the Democrats as the left wing ideologues that they are.

Making these points can only be for the good, politically.

Two more points, often unstated but fundamental to what elections in the United States represent.
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Turbopump failure in first stage engine eyed for the Antares launch failure

The investigation into the launch failure of the Antares rocket one week ago is now focusing on the turbopump in one of the rocket’s first stage engines.

“The Investigation Board (AIB) is making good progress in determining the primary cause of last week’s failure. A preliminary review of telemetry and video data has been conducted and substantial debris from the Antares rocket and its Cygnus payload has been collected and examined,” noted Orbital on Wednesday. “While the work of the AIB continues, preliminary evidence and analysis conducted to date points to a probable turbopump-related failure in one of the two Aerojet Rocketdyne AJ26 stage one main engines. As a result, the use of these engines for the Antares vehicle likely will be discontinued.”

It was later noted that the AJ-26 could still be used if they were proven to be completely flight-worthy.

If Orbital Sciences decides to completely cease using the Russian engines, it could mean a very significant delay before they can launch again, maybe several years. If they do that, I expect them to face contract penalties from NASA for the failure to deliver cargo to ISS on a reasonable schedule. It will also mean that their chances of winning a second contract will go down significantly.

They need to replace the engine, but they also need to keep launching. The article as well as a company press release today describes how they are exploring other launch vehicles, including the Falcon 9, to launch Cygnus, but I see no reason for them to completely abandon the Russian engines immediately. What they need to do is find what failed, fix it in the remaining engines, and keep flying while they scramble hard to replace the engine entirely.

Update on SpaceShipTwo investigation

Additional details about the investigation into the crash of SpaceShipTwo have now been released.

The investigators are focusing on the telemetry that the pilots were receiving, as well as the system for activating the ship’s braking feathering system.

As I have noted in the comments, we must try not to speculate on this subject, especially because this issue could do harm to innocent people. For example, some reports have incorrectly attributed the crash to pilot error. To say this now is false. All the investigation has noted is that the co-pilot took the first step to activating the feathering system, as he was supposed to do, though slightly early. The feathering system then deployed on its own, without the second command being given.

We do not yet know the finer details that make his action significant, or not. This is why the investigation is checking into the telemetry the pilots were getting, which might have affected when they did what they did.

We need to wait for more data.

Some Virgin Galactic customers demand money back

News reports suggest that — following last week’s SpaceShipTwo crash — more than thirty of the seven hundred people who placed deposits with Virgin Galactic to fly on SpaceshipTwo have pulled out, demanding their money back.

In response to the claim that more than 30 customers are considering their position in the aftermath of the crash, a spokesperson for Virgin Galactic admitted a number of people have asked for their money back. “We can confirm that less than three per cent of people have requested refunds,” the spokesman said.

This is not a surprise, nor should it be. A company can only survive a crisis like this by responding honestly, quickly, and directly. If Virgin Galactic does this, finding the cause of the crash and fixing it, they will likely hold onto most of their customers. If they don’t, those remaining customers will leave. This week’s cancellations are the first immediate response to the crash. The future of the company, however, will be determined by what happens in the next six months.

SpaceShipTwo’s engine did not cause failure

The investigation into the failure of SpaceShipTwo last week during a powered flight test has determined that the accident was not caused by the spaceship’s engine and that the spaceship’s feathering system for return to Earth began deploying early during powered flight.

The ship’s fuel tanks and its engine were recovered intact, indicating there was no explosion. “They showed no signs of burn-through, no signs of being breached,” Christopher Hart, acting chairman of the National Transportation and Safety Board, told reporters at the Mojave Air and Space Port in Mojave, Calif

Instead, data and video relayed from the ship show its hallmark safety feature — a foldable tail section designed for easy re-entry into the atmosphere from space — was deployed early.

More here. Deployment required two commands, activation and then deployment. Data shows that the co-pilot Michael Alsbury activated the system slightly early. The second command, however, was not given, but the feathering system began to deploy nonetheless, during powered flight when the ship was accelerating upward. That is when the ship broke up.

SpaceShipTwo accident pilots identified

As the National Transportation Safety Board (NTSB) begins its investigation into the SpaceShipTwo test flight failure, the identities of the two pilots have finally been released.

The Kern County Coroner’s Office announced Nov. 1 that Michael Alsbury, a 39-year-old test pilot employed by Scaled Composites, was the person killed in the crash of the vehicle north of Mojave, California. Scaled Composites confirmed that identification in a press release issued late Nov. 1, which also stated that the pilot injured in the crash was the company’s director of flight operations, Peter Siebold. Alsbury was the co-pilot of SpaceShipTwo on its first powered flight, in April 2013. According to public flight logs maintained by Scaled Composites, he most recently flew SpaceShipTwo as co-pilot on an unpowered test flight on Aug. 28, a “cold flow” test where nitrous oxide was vented through the engine but not ignited.

Siebold was the pilot or co-pilot of SpaceShipTwo on its previous four flights, including the Aug. 28 flight with Alsbury. Siebold was also a pilot on several test flights of SpaceShipOne, an earlier suborbital spaceplane developed by Scaled Composites that won the $10-million Ansari X Prize in 2004. In the statement, Scaled Composites said that Siebold was “alert and talking with his family and doctors,” but provided no other details about his condition.

Alsbury should receive the same honor given to all other astronauts and pilots who have sacrificed their lives so that humans will someday leave the surface of the Earth.

New rocket coming from ULA?

The competition heats up: The head of ULA hints that the company is developing a new rocket.

“Today, we have Atlas and Delta,” Bruno said of ULA’s product line. The company is completing studies leading to an announcement early next year of “what we will have next.” He confirmed, “It could be a new rocket.”

It could be that they have seen the writing on the wall and realize that Atlas and Delta are simply too expensive to compete with SpaceX and have decided they need to come up with something better. I hope so.

“The sky is crying.”

Words from Mohave.

Friday began bright and sunny, a day full of promise that quickly brought tragedy. As I write this early on Saturday, a cold hard rain is lashing at my windows. That’s a good thing. We need it.

And it feels right. The sky is crying, adding to an ocean of tears shed here today.

Controversy surrounding IXV flight cancellation

Italian officials are suggesting politics or incompetence for the sudden cancellation Wednesday of the November test flight of Europe’s IXV experimental spaceplane.

ESA and CNES officials up to now have either declined to comment or, in the case of ESA, said they were at a loss to explain why a program whose mission profile has not changed in several years is now suddenly stalled for [range] safety issues that in principle should have been aired and resolved long ago.

One official, saying he could not believe that the two agencies simply forgot to evaluate the safety issues, said he preferred to suspect political motives. “Look, we are about to send a spacecraft and lander to Mars, in one year,” this official said. “Europe has rendezvoused with a comet a decade after the [Rosetta comet-chaser] satellite was launched. You want me to believe that somehow the agencies just forgot to evaluate safety? That is too far-fetched. I would rather believe there is some political motive.”

The claim is that no one ever evaluated the range issues in sending the Vega rocket to the east instead of its normal polar orbit trajectory. The Italian officials are suggesting that either the officials who cancelled the mission are incompetent, or that their competition with France within ESA over launch vehicles (Ariane 6 vs Vega) prompted the cancellation.

Europe’s lead launch-vehicle nation is France, which initially balked at participating in the Vega program. A French minister said that in Europe, launch vehicles are French. The French government declined to allow the export, to Italy, of the avionics suite that guides Vega, forcing Italy to develop its own. Italy has since done so and successfully flown it on Vega. As it stands now, one official said, France must accept the idea that with Vega, Italy has led development of a vehicle that at least in principle resembles an intercontinental ballistic missile. “Some people don’t like that,” this official said.

Either way, this cancellation combined with the difficult and extended disagreements within ESA over replacing Ariane 5 suggest that the future of this European partnership is becoming increasingly shaky.

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