Flying Boeing’s Starliner capsule

Link here. The article provides some nice details about the way the spacecraft will operate (mostly by computer), with the astronauts monitoring and capable of taking over at any point.

Unlike Dragon, the control panel has no touchscreens. According to astronaut Chris Ferguson, the design was “borrowed a little bit from Orion, and it’s kind of the way some of the 5th generation military planes interact with pilots.” Not as fancy, but maybe more practical. I still have my doubts about the ability of astronauts to accurately press a touchscreen during the vibrations of launch.

There is something else, however, about this article that bugs me. It reads too much like an SLS update, filled with glowing reports that, in the case of SLS, are designed to disguise a program that is not going to meet its schedule. This is pure speculation based on nothing but instinct, but it is an impression I have and do not like.

Stratolaunch to build its own upper stages

Capitalism in space: Stratolaunch today announced that it is designing and building three differently-sized upper stage rockets to attach to the fuselage of its giant Roc airplane.

Beside the Pegasus rocket, owned by Northrop Grumman, aimed for first flight in 2020, Stratolaunch will build a medium and medium-heavy rockets, with the former set for a 2022 flight, as well as a fully reusable space plane, now in early development.

The space plane concept would apparently be capable of taking payloads up and down from orbit, and could therefore become the first totally reusable launch capability.

Overall, it does appear that the company, unable to find someone else to design its upper stage, has been forced to do it itself.

NASA officially approves SpaceX’s fueling system

Surprise, surprise! NASA on August 17 officially approved SpaceX’s fueling system where the astronauts would enter the Dragon capsule before the Falcon 9 rocket would fueled.

In a statement published late Aug. 17, the agency said that it was allowing SpaceX to move ahead with plans to use what’s colloquially known as “load-and-go,” where the Falcon 9 launch vehicle is filled with liquid oxygen and kerosene propellants after astronauts board the Crew Dragon spacecraft on top of the rocket.

“To make this decision, our teams conducted an extensive review of the SpaceX ground operations, launch vehicle design, escape systems and operational history,” Kathy Lueders, NASA’s commercial crew program manager, said in the statement. “Safety for our personnel was the driver for this analysis, and the team’s assessment was that this plan presents the least risk.”

Blah, blah, blah. They had made it clear they were going to approve SpaceX’s fueling approach last week. NASA safety bureaucrats have been whining about SpaceX’s fueling approach for more than a year and a half, for no logical reason, and for what I surmised were purely political reasons having zero to do with safety. At times I have stated that when SpaceX was getting close to actually flying, NASA would back down. And I also expected SpaceX to push its launch dates to force NASA to back down, in contrast to the old-time big space contractors who routinely would kowtow to NASA in these matters and allow its bureaucracy to push them around.

These events are more evidence that the April 2019 manned Dragon launch is on schedule.

SpaceX unveils access arm jetway astronauts will use to board Dragon

Capitalism in space: SpaceX has begun installing its airport-jetway-like access arm that astronauts will use to board Dragon at Launchpad 39A in anticipation of the first manned flight in April 2019.

They were originally going to install the jetway after the first unmanned demo flight, which they hoped to fly this month. That plan has now changed.

Prior to the visual milestone this week of the Crew Access Arm, or CAA, being moved to the pad surface and the base of the Fixed Service Structure (launch tower), previous information from SpaceX and NASA indicated that the arm would be installed after the Dragon’s uncrewed demo flight.

However, that schedule was based around a launch of the uncrewed Dragon flight, DM-1, in August 2018.

With NASA announcing a 3-month slip to the DM-1 flight (largely due to ISS scheduling and crew reduction aboard the International Space Station in the coming months), SpaceX found itself with an unanticipated delay to the DM-1 flight – which in turn opened up a possibility that didn’t exist before to install the CAA in August.

…But now that DM-1 is NET (No Earlier Than) November – a date Gwynne Shotwell is confident the company will meet, SpaceX is forging ahead with CAA installation because, quite simply, there is no reason to wait, at this point, to install the arm after DM-1.

Making the crew access arm resemble an airport jetway is a fine example of the pizazz that helps sell SpaceX. It also helps make space operations appear more like an ordinary transportation option, something that is necessary if the human race is ever going to become truly spacefaring.

Hat tip to reader Kirk.

3D-printed solar panels for cubesats!

A solar panel for a cubesat

The image on the right was sent to me last night by engineer Joe Latrell. It shows a 3D-printed solar panel designed for use on a cubesat. As he wrote,

[This is] the first integration of a solar panel with the 3D printed material. The panel is not attached but rather embedded in the plastic during the printing process. This helps protect the panel from transport damage and makes it easier to assemble the final satellite. This design needs a slight adjustment but is almost there.

What makes Joe’s work most interesting is where he is doing it. Last week, in posting a link to a story about a Rocket Lab deal that would make secondary payloads possible on its smallsat rocket Electron, I noted that things were moving to a point where someone could build a satellite for launch in his garage.

This in turn elicited this comment from Joe:

As a matter of fact, I am building a PocketQube satellite for launch in Q3 2019. Yes, I am working in a small shop – just behind the garage. Nothing fancy but the price was right. I am working with Alba Orbital and the flight is scheduled on the Electron. These are very exciting times.

Alba Orbital is smallsat company aimed at building lots of mass produced smallsats weighing only about two pounds.

Anyway, Joe then followed up with another comment with more information:

This first [satellite] is just to see if it can be done. I plan to have it take a couple images and relay data regarding the orientation methods I am planning to use (gravity and magnetic fields). If it works, I am hoping to get funding to develop a small series of satellites to track global water use.

It is also a good way to test some of the materials I think would make spacecraft lighter and cheaper.

Yesterday he sent me the above image. This is the future of unmanned satellites and planetary probes, small, light, cheap, and built with 3D printers by single entrepreneurs. And because of their inexpensive nature, the possibilities for profit and growth are truly almost infinite, which in turn will provide developments that make space travel for humans increasingly smaller, lighter, cheaper, and easier to build as well.

To repeat Joe’s comment, these are very exciting times.

Roscosmos in the news!

Three news stories from Russia, two from today and one from last week, provide us a flavor of the kind of space stories that come out of Russia almost daily, either making big promises of future great achievements, or making blustery excuses for the failure of those big promises to come true.

In the first the head of Roscosmos, Dmitry Rogozin, rationalizes the failure of Russia to compete successfully with SpaceX.
» Read more

Eric Clapton – Tears In Heaven

An evening pause: Hat tip Danae, who suggested a different performance that I posted back in 2015. I also posted a third version in 2011. No matter. There is something very heartfelt about the song and every Clapton performance that makes it worth watching again and again. The song was written following the death of Clapton’s four-year-old son, Conor, after falling from a window of the 53rd-floor New York apartment on March 20, 1991.

Will SpaceX bail out Tesla?

Link here. There appears to an effort on Wall Street to convince SpaceX to use its significant profits to bail out failing Tesla. It is also unclear whether Musk agrees with this approach.

If SpaceX does this, it will be a very bad thing for the company’s future, throwing good money after bad. Musk might love both companies and what they are trying to accomplish, but the future of the two companies appears to be heading in opposite directions. To weigh SpaceX down with an unprofitable company that has a failing product would seriously harm SpaceX’s abilities in the future.

SpaceX unveils interior of manned Dragon

Capitalism in space: Earlier this week SpaceX unveiled the interior of its Dragon capsule, along with the suits and other details, to reporters in California.

The article at the link has some good videos showing the capsule interior as well as its touchscreen control panel. It also includes quotes from SpaceX’s president Gwynne Shotwell repeating their intention to launch the manned mission by April 2019.

“Whenever we talk about dates we’re always confident and then something crops up,” Shotwell said. “Predicting launch dates can make a liar out of the best of us. I hope I am not proven to be a liar on this one. We are targeting November for Demo 1 and April for Demo 2.”

“I would love to say that this mission is going to be like every other mission, because I want every rocket and every capsule to be reliable, but I can tell you there will be about 7000 extra sets of eyes on the build of this system, the testing of this system and all the interfaces,” Shotwell added.

I would not be surprised if there was a few months slip in that schedule. I will be surprised if it slips more than that.

More testing of “Roc,” Stratolaunch’s giant airplane

This past weekend Stratolaunch completed more tests on its giant airplane, now nicknamed “Roc.”

They had intended to do another taxi test, but didn’t for some reason. Instead, they did test fueling operations. full-power engine tests, and communication tests.

Their upcoming schedule appears to me to be very extended.

Stratolaunch executives laid out the test schedule for the plane, which was built by Mojave-based Scaled Composites, during a space conference in April. The company plans to follow up on the first two taxi tests (at runway speeds of 15 mph and 40 knots) with three more at speeds of 70, 85 and 120 knots.

The last speed is roughly what’s needed for takeoff.

After the fifth taxi test, Stratolaunch would put the plane into the air for a series of flight tests over the course of what’s expected to be 18 to 24 months. In April, executives said they were targeting the first flight test for this summer (which technically runs until Sept. 23).

They also have not yet announced any launch contracts, though there have been announcements that both Northrop Grumman’s Pegasus and Virgin Orbit’s LauncherOne will fly on Roc.

ULA’s Delta-4 Heavy successfully launches the Parker Solar Probe

ULA’s Delta-4 Heavy has successfully launched the Parker Solar Probe.

As I write this the spacecraft is in orbit, but there are several more steps needed to confirm the spacecraft is on course, including a second burn of the upper stage, its separation from the spacecraft, followed by the firing of the solid rocket kick stage and then its separation from the spacecraft. All these steps will take another 40 minutes or so, so reporting them will have to wait until tomorrow.

Update: The spacecraft has successfully separated from its last stage and is on its way.

Over the next two months, Parker Solar Probe will fly towards Venus, performing its first Venus gravity assist in early October – a maneuver a bit like a handbrake turn – that whips the spacecraft around the planet, using Venus’s gravity to trim the spacecraft’s orbit tighter around the Sun. This first flyby will place Parker Solar Probe in position in early November to fly as close as 15 million miles from the Sun – within the blazing solar atmosphere, known as the corona – closer than anything made by humanity has ever gone before.

The leaders in the 2018 launch standings:

22 China
15 SpaceX
8 Russia
6 ULA
4 Japan
4 Europe

The U.S. and China are once again tied in the national rankings, 22 each.

A spinning heat shield to lower their cost and weight

Link here. Key quote:

Made of a flexible, strong and heat-resistant material that folds down when not in use, his shield automatically starts spinning like a samara-type tree seed when exposed to the onrush of air that a spacecraft would experience when dropping through a planet’s atmosphere.

As it spins, centrifugal force causes its skirt-like sides to flare out and stiffen. This creates the drag needed to help slow the descent, while also providing a large protective surface for the dissipation of heat. No additional machinery, other than the shield itself, is required for its deployment.

“Since this prototype is lightweight and flexible enough for use on smaller satellites, research could be made easier and cheaper,” says Wu. “The heat shield would also help save cost in recovery missions, as its high induced drag reduces the amount of fuel burned upon re-entry.”

More details here. Very clever. It needs to be tested to see if it can work.

Researchers say cubesats with propulsion systems must have encrypted software

Capitalism in space: Researchers from Yale University are recommending that the smallsat industry establish rules requiring all future cubesats that carry their own propulsion systems be encrypted to prevent them from being hacked.

That research by a team of graduate students, presented at the AIAA/Utah State University Conference on Small Satellites here Aug. 9, recommended the space industry take steps to prevent the launch of such satellites to avoid an incident that could lead to a “regulatory overreaction” by government agencies. “We would propose as a policy that, for those cubesats and smallsats that have propulsion, that the industry adopt a ‘no encryption, no fly’ rule,” said Andrew Kurzrok of Yale University.

That recommendation comes as cubesat developers, who once had few, if any, options for onboard propulsion, are now looking to make use of more advanced chemical and electric propulsion systems. Some of those technologies can provide smallsats with large changes in velocity, which can enable major orbital changes.

Kurzrok and colleagues at Stanford University and the University of Colorado modeled several different propulsion systems on a notional 10-kilogram nanosatellite, assuming the spacecraft was in a 300-kilometer orbit and that the propulsion systems accounted for half the spacecraft’s mass. The results ranged from the satellite reaching medium Earth orbit altitudes within two hours when using chemical propulsion to passing geostationary orbit in about a year with an electric propulsion system.

The scenario involving the nanosatellite with chemical propulsion is particularly troubling, he said. “What are the abilities within two hours to track that something isn’t where it’s supposed to be and then warn or take some sort of secondary action?” he said, concluding that the satellite reaching GEO in a year is a much less plausible threat.

The concern, then is a scenario where hackers are able to take control of a satellite and redirect it quickly.

Getting encryption for their software would raise costs, but it really is the cost of doing business. Better for the industry to create these rules than wait for the federal government to step in, as the government regulation will certainly end up being more odious and difficult to change.

Russian lawmaker threatens to block sale of Russian rocket engines to ULA

In response to new U.S. sanctions, a Russian lawmaker has now threatened to block the sale of the Russian RD-180 rocket engine that ULA uses in its Atlas 5 rocket.

Russian lawmaker Sergei Ryabukhin, who heads the budget committee in the upper house of the Russian parliament, responded to the new sanctions by vowing: “The United States needs to finally understand that it’s useless to fight with Russia, including with the help of sanctions.”

According to the Russian news agency RIA, Ryabukhin found a place to hit Washington where it’s soft: the rocket engine. Losing access to the RD-180 would make American access to space—something Donald Trump desires enough to create a separate military service branch devoted to it—much more complicated. The engine helps get everything from satellites to astronauts into orbit.

More details here.

If Russia does this they will be shooting themselves in the foot. ULA is their only customer for the RD-180 engine. Without those sales, they would cut themselves off from one of the few remaining international space contracts they still have, further bankrupting their dying space industry. Furthermore, the U.S. has many other options even if the Atlas 5 can no longer fly. ULA might suffer until it can get a replacement engine, but in the meantime the Falcon Heavy is now available to replace it, at less cost.

The two things SpaceX must do for NASA to okay the first manned Dragon mission

Link here.

First, they must successfully recover the Dragon capsule from the first unmanned test flight in November so that they can use it in a launch abort test to follow.

Second, they must demonstrate seven successful flights of the Block 5 version of the Falcon 9 rocket.

Right now it appears that, though the schedule is very very tight, it is possible that SpaceX will be able to accomplish these tasks in time to do its manned flight in April 2019, as presently scheduled. At the moment SpaceX’s launch schedule calls for 11 Falcon 9 launches between now and April. Getting seven Block 5 launches should therefore be likely, though not certain, since some of those launches will probably not use the final full Block 5 configuration.

I notice that the article makes no mention of the massive paperwork that the GAO says must be done before a manned flight. No surprise. In the end the paperwork will not delay this mission, despite what the GAO and NASA’s bureaucracy says.

UPDATE: NASA has now withdrawn its objections to SpaceX’s fueling plans. This is also no surprise, as their objections to fueling the rocket while astronauts were on board were always bogus. The risks are essentially the same whether you fuel before boarding or after. Either way, there is a lot of very explosive fuel present. To say NASA’s way, fueling first, is the only way never made sense.

UK estimates its new spaceport could capture thousands of smallsat launches

Capitalism in space: Estimates by the United Kingdom’s space agency suggest that its new spaceport in Scotland could capture thousands of smallsat launches by the end of the 2020s.

Figures released … suggest that existing ‘rideshare’ small satellite launches (small satellites piggybacking on larger missions) are capable of meeting less than 35% of the total demand. This reveals a significant gap in commercial small satellite launch provision for which future UK spaceports are well placed to compete.

The press release also gives an update on the recent actions of the two smallsat rocket companies, Orbex and Lockheed Martin (in partnership with Rocket Lab), to establish operations in Scotland.

It remains to be seen whether these predictions will come true. Right now it appears that a giant boom in the smallsat industry is about to happen, and if it does the need for launchpads will become critical. If so, the policy shift in the UK to favor private spaceflight is arriving at just the right time.

The history of SpaceX’s Big Falcon Rocket

Link here. This is a ten part very detailed history, and includes a great deal of background into the history of SpaceX as well. Very much worth reading.

In the end, I remain skeptical that this rocket will end up being built as SpaceX presently envisions it. I also believe however that out of this engineering research will come a new rocket that is nonetheless revolutionary.

Company aims to sell its rocket engines to smallsat rocket companies

Capitalism in space: The new rocket engine manufacturer Ursa Major is aiming to sell its rocket engines to the new wave of smallsat rocket companies now emerging.

Ursa Major has taken up the challenge of trying to convince launch startups to outsource their engines rather than follow the models of SpaceX and Blue Origin. “The first gut response is ‘our engines are special and we don’t have a company without our engines,’ but if there is a way to increase their margin by flying someone else’s engines, most companies will be interested in coming around,” Ursa Major founder and CEO Joe Laurienti says.

Rocket Lab, Virgin Orbit and Vector Space Systems — three frontrunners fielding dedicated smallsat launchers — are building engines in house. Currently, just two launch startups — Generation Orbit and ABL Space Systems — have gone public with plans to depend on Laurienti’s 26-person team in Berthoud, Colorado, to supply the engines for the satellite launchers they’re developing.

That we now have companies that have successfully raised investment capital for both building rocket engines in-house for their own rockets as well buying them from independent subcontractors is firm proof that the upcoming boom in smallsat rockets is real, and very robust. The 20s should be a very exciting decade for rocketry.

Short of money, Planetary Resources to auction off equipment

Capitalism in space: Because its last fund-raising effort failed to hit its target, Planetary Resources is now auctioning off equipment from its headquarters.

The online auction will be conducted by James G. Murphy & Co. from Aug. 21 to 28, with a preview scheduled on Aug. 27 at Planetary Resources’ machine shop, lab and offices at 6742 185th Ave. NE in Redmond.

“We are preparing to sell some equipment that we’ve identified as not currently needed and easily replaceable,” Chris Lewicki, Planetary Resources’ president, CEO and chief asteroid miner, told GeekWire in an email. “This is a result of reducing overhead as we go forward with our smaller team.”

This could simply be an effort to maximize their financial resources as they reorganize. Nonetheless, it does not look good.

Rocket Lab signs deal with UAE company for 10 Electron launches

Capitalism in space: Rocket Lab today announced the signing of a 10-launch contract with Circle Aerospace, a new UAE satellite company.

The agreement sees Rocket Lab selected as the sole launch provider and primary provider of associated mission services for Circle Aerospace clients. Circle Aerospace missions will primarily launch from Rocket Lab’s private orbital launch site, Launch Complex-1, in New Zealand. Launches may also be conducted from Rocket Lab’s US launch site as required.

Circle Aerospace appears to be positioning itself as a smallsat manufacturer for others, but it is unclear at this point who its customers are. What is somewhat clear is that the company has deep pockets, either from private UAE oil money or government money (which are usually the same thing in the Arab Middle East).

Rocket Lab and Ecliptic agree to use Electron kick stage as a payload platform

Capitalism in space: Rocket Lab has struck a deal with Ecliptic Enterprises, the company that provides the on-board launch cameras for ULA and others, for using the Electron upper kick stage as a platform for payloads.

For those missions designated by Rocket Lab to accommodate hosted payloads, Electron’s capable kick stage, proven on the Electron’s first successful launch to orbit in January this year (“Still Testing”), will serve as the platform for one to several hosted payloads per mission, providing a structure for payload mounting, power, command and telemetry functions and attitude control. Ecliptic will deliver fully integrated hosted payloads to Rocket Lab for final integration onto Electron’s kick stage. Once in orbit, Ecliptic avionics will control all hosted payload operations and related data handling; Ecliptic will also manage the end-to-end mission service and experience for its customers. Ecliptic’s U.S. domestic and international customers will be from commercial and government sectors, as well as from academia, media and non-profit arenas.

This is fascinating. The whole reason the smallsat rocket industry is booming is because smallsat builders no longer wanted to be secondary payloads on the bigger rockets. They needed smaller rockets specifically catered to their needs as the primary payload. Because of this, Rocket Lab and Vector and a host of other smallsat rocket companies are now racing to fulfill that need.

Yet, Rocket Lab is now going to offer space on its tiny Electron rocket for even smaller secondary payloads. Ecliptic will act to sign up and coordinate the secondary payloads.

There is money to be made in space, and this competition to make it is creating opportunities for everyone. If you build a very small, very cheap cubesat in your garage, you likely can now go to Ecliptic to arrange to fly it on Rocket Lab’s Electron rocket.

SpaceX launches commercial satellite with first used Block 5 first stage

Capitalism in space: Last night SpaceX successfully placed a commercial communications satellite into orbit using a previously flown Block 5 first stage.

The turnaround for this first stage was only a little over two months. It successfully landed on the drone ship in the Atlantic, and they plan to fly it a third time later this year. You can watch the launch here.

The leaders in the 2018 launch race:

22 China
15 SpaceX
8 Russia
5 ULA
4 Japan
4 Europe

China still leads the U.S. 22 to 21 in the national rankings.

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