Rocket Factory Augsburg completes 2nd static fire test of first stage

The German startup Rocket Factory Augsburg has apparently completed a second static fire test of the first stage of its RFA-1 rocket.

The test occurred on the launchpad the company will use to launch at the Saxaford spaceport in the Shetland Islands. Video of the test is available here.

The test itself lasted for approximately 15 seconds and included five of the company’s Helix rocket engines. While this is one more than the previous test, it’s still short of the full nine-engine complement that will be utilized aboard every RFA ONE first stage.

A full static fire test of all nine engines is still necessary before launch. The rocket’s upper stage has already completed its full test compaign and is on the way to Saxaford for stacking.

The hope is that the first orbital test launch will occur before the end of the year, but for that to happen Rocket Factory must get its launch license from the UK’s Civil Aviation Authority (CAA). Based on how slow it approved its only previous launch license for Virgin Orbit (bankrupting the company because it took so long), no one should be expect a launch this year.

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SpaceX sets August 26, 2024 as new launch date for Polaris Dawn private manned mission

Jared Isaacman
Jared Isaacman

According to a post on X yesterday, SpaceX has rescheduled the launch of the private Polaris Dawn manned orbital flight to August 26, 2024. The flight is financed entirely by billionaire Jared Isaacman, who will also command the mission (his second in space).

The mission will launch on a Falcon 9, with the Dragon Resilience spacecraft carrying four private astronauts. During the orbital flight the capsule will attempt to fly as high as 870 miles, the highest any human will have flown since the Apollo missions. It will then attempt the first spacewalks by a private citizen ever. They will open a hatch, and Isaacman will push himself outside.

The schedule change from July 31st is almost certainly due to the uncertainties surrounding the return of Starliner from ISS, which have also caused uncertainties in the launch date of SpaceX’s next manned mission to ISS. With only two launchpads in Florida for both missions (plus other required launches), a lot of juggling has been required.

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Firefly wins a 20-launch contract from L3Harris

The rocket startup Firefly has been awarded a new 20-launch contract from the aerospace company L3Harris, and is an add-on to an earlier three-launch contract signed in 2023.

The deal calls for two to four launches per year beginning in 2027. The launches will take place at Firefly’s launchpad at Vandenberg in California, and will likely be for mostly military or surveillance payloads.

It appears that Firefly is beginning to grab business from both SpaceX and Rocket Lab, a very healthy development. Its rocket’s capabilities falls somewhere in between both, so it has developed its own customer niche.

All will change of course when Rocket Lab’s larger Neutron rocket becomes operational.

Hat tip to BtB’s stringer Jay.

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NASA has decided to consider bringing Starliner down unmanned

Starliner docked to ISS
Starliner docked to ISS.

It appears that upper management at NASA has decided to force the agency to consider bringing Starliner down unmanned and extending the ISS mission of the two Starliner astronauts to a nine month mission.

The situation is definitely complicated, and no change as yet as been made. The schedule of dockings to ISS has been reconfigured to make this option possible. It appears this is the present plan:

First, they need to upgrade the software on Starliner for an unmanned mission. Apparently the present software on board is not satisfactory for an unmanned docking, even though a different Starliner has already done an unmanned docking last year. For this mission, the software relied on the astronauts to take over manually should there be an issue during undocking. In the previous unmanned demo, the software would react and prevent a problem. For reasons that make no sense, the software on the manned mission did not have this capability. Reinstalling this software will give them the option to send the two astronauts down on Dragon and returning Starliner unmanned.

Second, the next Dragon manned mission has been delayed until late September to allow time for these software upgrades, as well as give NASA and Boeing more time to analyze the situation and decide if a manned return on Starliner is possible. If they decide to not use Starliner, the Dragon capsule would come up to ISS with only two astronauts, and the two Starliner astronauts would then join them on their six month mission, coming home in the spring. For the Starliner astronauts Butch Wilmore and Suni Williams this would mean their mission will now be 8-9 months long, far longer than the original one-two week mission.

As to why these options are now being considered, it appears to me that both Boeing and NASA engineers were willing to return the astronauts on Starliner, but have been ordered to consider these options by higher ups. It appears that the last hot-fire thruster tests on ISS left everyone with some uncertainties about the situation. Engineers are fairly certain that the reasons some thrusters did not fire as planned during docking was because teflon seals expanded because of heat to block fuel flow. The problem is that these seals showed no problem at all in the most recent test on ISS. That difference creates some uncertainty as to whether they have really identified the cause of the problem. Imagine having an intermittent problem your car mechanic cannot constently make happen.

Because the thrusters did work as intended, Boeing and NASA seemed ready to return Starliner manned. In the agency review last week it appears others at the top were less sanguine (including Bill Nelson, NASA’s administrator), and demanded these new options be considered. Based on this speculation, it is almost certain Starliner will come home empty.

Whether this will have significant consequences remains uncertain. During the press briefing today, NASA officials said the agency might still certify Starliner for operational manned missions even if the capsule comes home unmanned.

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Orbital tug startup Impulse Space increases the kinds of satellites it will offer rides to geosynchronous orbit

The orbital tug startup Impulse Space, founder by former SpaceX engineer Tom Mueller, has announced new plans to make it possible for its tugs to take more kinds of satellites to geosynchronous orbit.

First, the company is revising the design of its larger Helios tug, set to do its first commercial mission in 2027, to carry multiple satellites ranging in weight from 300 to 5000 kilograms. Second, it is upgrading its already-flown smaller Mira tug so that it can be attached to Helios and act as a secondary tug once Helios gets to geosynchronous orbit.

The first Mira demo mission, launched in November 2023, had some communications and software issues but was still considered an overall success. The next mission will fly later this year.

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European aerospace company Safran to open production facility in U.S.

The European aerospace company Safran, which presently partners with Airbus to build the Ariane-6 rocket, has announced that it will open a production facility in Colorado for manufacturing its electrical propulsion thrusters used by satellites.

The American facility will focus on U.S. government and commercial customers, with the French line focusing on customers in the rest of the world. “With this double manufacturing line, we are able to provide trust and confidence to both U.S. domestic, national programs as well as commercial programs,” he said.

The thrusters produced by the two lines will be identical other than the sourcing of components for its power processing unit. The units produced in the United States will use U.S. components while those made in France will use foreign components.

The thruster, called the EPS X00, or “X-hundred”, is a new design and is expected to launch on satellites beginning in 2026. This announcement lets American companies know it is available to them as well. Being built in the U.S. it avoids the strict State Department ITAR regulations that would make it difficult for Safran to sell its European-built thrusters to American satellite companies.

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Axiom changes its CEO

Axiom's space station assembly sequence
The assembly sequence for Axiom’s space station while attached to ISS.
Click for original image.

After founding and leading Axiom for the past eight years, CEO Mike Suffredini, has decided to transfer to the company’s board of directors and pass the company’s leadership to someone else.

“I have dedicated over 40 years to advancing humanity through human spaceflight, including the past eight-plus years alongside Dr. Kam Ghaffarian at Axiom Space,” said Suffredini. “For personal reasons, I have decided to step down as CEO, effective August 9th. I will remain as an advisor to ensure a smooth transition and continue my role as a board member.”

Dr. Ghaffarian, Axiom Space’s Executive Chairman and co-founder, will assume the role of interim CEO until a permanent successor is appointed. His extensive experience and deep industry knowledge make him well-suited to lead the company during this period.

Suffredini’s a long career at NASA before founding Axiom was crucial in establishing the company’s success. He knew how to avoid all the pitfalls of working with the government agency, and was able to negotiate the right deals to make the partnership with NASA proceed smoothly. That inside knowledge probably allowed his company to beat out Bigelow Aerospace, which had been the first to build commercial space station modules but has now faded from sight.

The result is that Axiom was to fly commercial passenger flights to ISS using Dragon capsules, and is going to likely be one of the first commercial stations to begin operations. (The race to be first is presently being led by Axiom and Vast, with Vast looking to be slightly ahead.)

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Lufthansa signs deal with Airbus to train its astronauts for the Starlab space station

the proposed Starlab space station
the proposed Starlab space station

Airbus has now signed an agreement with Lufthansa for it to train the astronauts Europe will fly to the Starlab space station, being built by a consortium of American, European, and Japanese companies.

US-based Voyager Space and Airbus signed an agreement in August 2023 to jointly pursue the development of the Starlab space station. The pair is currently targeting 2028 for the launch of the low Earth orbit destination, with commercial activities commencing in 2029. This timeline will allow for a small window of overlap with International Space Station operations before the orbiting laboratory is decommissioned in 2030.

In a 6 August announcement on Twitter, Airbus Defence and Space revealed the expanding team behind the development of Starlab. The list included Hilton Hotels for crew lodging design, Northrop Grumman for the development of an autonomous docking system for resupply spacecraft, and Lufthansa Aviation Training (LAT) for the training of future Starlab astronauts. Mitsubishi Heavy Industries, MDA Space, Palantir, and Ohio State University round out the partnership.

Though Voyager Space is supposed to be leading the project and obtained the seed money from NASA to get it started, the nature of this announcement suggests that it is Airbus who is really in charge at this time. At a minimum, the partnership has definitely transferred much control from the U.S. to Europe.

This shift should not be a surprise, since it became clear shortly after the August 2023 deal was signed that Europe had decided to focus its investment energies on Starlab and make it the European space station for the future.

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Next manned Dragon mission to ISS delayed until September 24, 2024

NASA tonight announced that the next manned Dragon mission to ISS has been delayed until September 24, 2024, a pushback of more than a month caused by the thruster issues on Boeing’s Starliner capsule presently docked to the station.

This adjustment allows more time for mission managers to finalize return planning for the agency’s Boeing Crew Flight Test currently docked to the orbiting laboratory. Starliner ground teams are taking their time to analyze the results of recent docked hot-fire testing, finalize flight rationale for the spacecraft’s integrated propulsion system, and confirm system reliability ahead of Starliner’s return to Earth. NASA and Boeing continue to evaluate the spacecraft’s readiness, and no decisions have been made regarding Starliner’s return.

Since both manned capsule use the same port, Starliner must undock before a Dragon can arrive.

The schedule change also eliminates scheduling conflicts with a Soyuz capsule bringing Russian astronauts to the station in mid-September, and will also allow the launch to switch launchpads so as to not conflict with the SpaceX launch of Europa Clipper, scheduled for October 10, 2024 (though that launch remains in doubt due to other problems with the spacecraft itself).

NASA will be holding a briefing on the status of Starliner at 12:30 pm (Eastern) on Wednesday, August 7, 2024.

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SpaceX launches 20 Starlink satellites

SpaceX tonight successfully launched another 20 Starlink satellites, its Falcon 9 rocket lifting off from Vandenberg in California.

The first stage completed its sixth flight, landing on a drone ship in the Pacific.

The leaders in the 2024 launch race:

76 SpaceX
32 China
9 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 90 to 48, while SpaceX by itself still leads the entire world combined, including American companies, 76 to 62.

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Rocket Lab successfully launches commercial Earth observation satellite

Rocket Lab today successfully launched a commercial Earth observation satellite from the Japanese company Synspective, its Electron rocket lifting off from New Zealand.

This is the fifth launch of a contract of sixteen launches by Rocket Lab for Synspective.

The leaders in the 2024 launch race:

75 SpaceX
32 China
9 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 89 to 48, while SpaceX by itself still leads the entire world combined, including American companies, 75 to 62.

It is noteworthy that Rocket Lab now has more launches in 2024 than Russia, and is maintaining a pace of more than one launch-per-month. The company had predicted doing 20 launches this year, which seems unlikely at this point, but not completely impossible. It however has now tied its 2022 record for most launches in a year, and is thus almost certainly guaranteed to smash it.

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Treaty allowing U.S. rockets to launch from Australia goes into effect

Australian commercial spaceports
Australia’s commercial spaceports. Click for original map.

On July 23, 2024 the Australian government finalized its October 2023 agreement with the United States to allow U.S. rockets to launch from Australia soil, as well as allow Australian rocket startups to launch American satellites.

The agreement is mostly a boost for the three spaceports presently vying for business in Australia. Not only will this widen their customer base — with many international rocket startups looking for alternatives because of regulatory burdens elsewhere — it will allow any Australian rocket startups to sell their rockets to American satellite companies. At the moment there is only one such company, Gilmour, but this treaty will encourage investment in others.

This deal will also add impetus to the negotiations presently going on between SpaceX and Australia.

The company is reportedly in discussions with US and Australian authorities to bring down one of its rockets off Australia’s northwest coast and tow it into a yet-to-be-determined port for repatriation to the US. The talks follow a SpaceX Starship rocket making a controlled splashdown in the Indian Ocean in June. There are also reportedly tentative discussions about launching rockets from Australia or bringing them back directly onto Australian soil.

Using Australia as a launch site will not do much to relieve SpaceX of the red tape it has been struggling with from the federal bureaucracy, but it will provide it additional options for increasing its launch rate as well as the testing of Starship. It clearly wants to recover Starships as soon as possible for study, and having them brought to Australia quickly after splashdown would facilitate that effort.

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Arianespace finally schedules last Vega launch

After improvising an upper stage fix because the rocket’s Italian manufacturer, Avio, literally lost the stage’s tanks, Arianespace on July 31, 2024 finally scheduled the last Vega rocket launch, targeting a September 3, 2024 lift off from French Guiana.

The change to the upper stage was required after the company managed to lose two of its four propellant tanks. As the production line for the AVUM upper stage tanks had been shut down in anticipation of the rocket’s retirement, Avio was forced to find a way to instead utilize the larger propellant tanks from the Vega C AVUM+ upper stage. With this process now complete, the company has a clear path toward the rocket’s swan song.

This rocket has been replaced by the more powerful Vega-C. Control and ownership on future launches has also been shifted from Arianespace back to Avio as part of Europe’s transition from using a government-run launch monopoly (Ariancespace) to relying on multiple competitive and independent private companies.

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NASA/Boeing push back final decision of Starliner return

Starliner docked to ISS
Starliner docked to ISS.

Someone at NASA getting cold feet? According to a NASA posting today, the review that was supposed to happen this week to determine a return date for Starliner and its two-astronaut crew has been postponed until next week as engineers continue analzying the results of the recent thruster hot fire tests, both on the ground and on ISS.

The wording of this posting is intriguing, to say the least:

Teams are taking their time to analyze the results of recent docked hot-fire testing, finalize flight rationale for the spacecraft’s integrated propulsion system, and confirm system reliability ahead of Starliner’s return to Earth from the International Space Station.

Forward work for the team also includes finalizing the spacecraft’s undocking procedures and operational mitigations that could be used in flight, if needed, to build further confidence in the system. Meanwhile, Starliner ground and mission support teams are continuing to prepare for undocking by participating in integrated simulations with space station operations teams.

Following the completion of Starliner’s return planning, which is expected to continue into next week, more information will be shared about the agency’s return readiness review preparations and subsequent media briefing. As always, astronaut safety remains the top priority for both NASA and Boeing. [emphasis mine]

Up until this posting, I have been confidently predicting the two astronauts would return on Starliner. Now I am not so sure. It seems the data from the hot fire tests, especially the most recent tests on the Starliner capsule docked to ISS, was not as encouraging or did not confirm the conclusions drawn from the previous ground-based tests, and have required further analysis. This might not in the end make a difference, but the wording of this NASA’s press release, including the highlighted emphasis on astronaut safety, suggests NASA is at least considering the idea of bringing the astronauts home on a Dragon capsule.

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SpaceX launches 23 Starlink satellites

SpaceX tonight successfully launched another 23 Starlink satellites, its Falcon 9 rocket lifting off from the Kennedy Space Center in Florida.

The first stage completed its twelfth flight, landing on a drone ship in the Atlantic.

The leaders in the 2024 launch race:

75 SpaceX
31 China
8 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 88 to 47, while SpaceX by itself still leads the entire world combined, including American companies, 75 to 60.

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Happy Days Are Here Again/Get Happy – Judy Garland & Barbra Streisand

An evening pause: This isn’t piano-centered, but it definitely is an example of another great genre of great music sung by two great performers. Performed live 1963 on the Judy Garland Show for television.

Hat tip Doug Johnson.

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Vast announces first two customer payloads on its Haven-1 space station

Vast Haven-1 station inside Falcon-9 fairing
Vast Haven-1 station inside Falcon-9 fairing

The space station startup Vast today announced the first two customers planning to place payloads on its Haven-1 single module space station, presently scheduled for launch in the second half of 2025.

The company also revealed that these payloads will be installed on the station in what it calls its Haven-1 Lab, which is essentially a variation of the payload rack system used on ISS.

The Haven-1 Lab features 10 Middeck Locker Equivalent payload slots, each roughly the size of a microwave. Each payload slot can weigh up to 30 kg (66 lbs), is provided with 100 W of continuous power, and has access to an Ethernet data connection. Payloads will be operated by the astronaut crew on Haven-1, as well as commanded and monitored by ground operators via Starlink laser links, providing Gigabit/s speed, low latency connectivity. Partners will have the opportunity to return products and samples from space via a SpaceX Dragon spacecraft.

In tandem with Vast’s announcement of its Haven-1 Lab, the company also announced Redwire and Yuri as its inaugural partners, representing some of the foremost experts in the development of microgravity payloads.

Redwire has flown numerous payloards already to ISS, including cutting edge 3D printers. Yuri is less well known, but it appears both it and Redwire are taking advantage of Vast’s much simpler paperwork requirements than NASA’s. Vast has taken no NASA funds, so it can approve payloads at its whim. Speeds things up, saves money, and everyone benefits.

These payloads will likely be part of the first Haven-1 manned mission, where four astronauts will spend 30 days in space, ferried to and from the module using a Dragon capsule and launched almost immediately after Haven-1 is placed in orbit.

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