NASA approves use of American spacesuits for spacewalks after investigation

NASA this week gave approval to the resumption of spacewalks on ISS, using its American spacesuits, following its investigation into a March incident where one astronaut’s spacesuit became somewhat water-logged.

The agency has now completed a review of the incident, finding that it was not a leak caused by hardware issues. Instead, the water was condensation caused by high levels of astronaut exertion and the cooling setting on Maurer’s extravehicular mobility unit (EMU) spacesuit, NASA officials said.

Though NASA was somewhat vague about the solution, it appears it has simply told astronauts to adjust the cooling setting of their suits to prevent condensation within the suits.

These American suits are very complicated to use, and very expensive. The agency has contracted out for new suits from private companies, but it will be very instructive to see what SpaceX comes up with for the spacewalk suits it is making for the private commercial manned Polaris Dawn mission in the spring of 2023.

Watching return of ISS crew on Freedom

The SpaceX manned capsule Freedom has undocked from ISS, carrying three astronauts completing a six month mission, with a scheduled splashdown planned for 4:50 pm (Eastern) off the western coast of Florida.

I have embedded NASA’s live stream below, for those that wish to watch. Note that though NASA inserts itself into this event, once the spacecraft has left ISS everything — including all workers involved in splashdown operations — is solely under the supervision of SpaceX, with NASA’s participation only that of a customer, albeit a very powerful one. This is a capsule and splashdown designed, built, run, and most important, owned by a private American company, not the government.
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NASA sets November 14th as next SLS launch date

NASA today announced that it will make its next attempt to launch its SLS rocket just past midnight on November 14, 2022.

NASA is targeting the next launch attempt of the Artemis I mission for Monday, Nov. 14 with liftoff of the Space Launch System (SLS) rocket carrying the Orion spacecraft planned during a 69-minute launch window that opens at 12:07 a.m. EST. Artemis I is an uncrewed flight test to launch SLS and send Orion around the Moon and back to Earth to thoroughly test its system before flights with astronauts.

This is the second launch opportunity in the November launch window, as shown in this graph [pdf]. It will result in a 26-day mission for the Orion capsule to and from lunar orbit, returning on December 9th.

Endurance docks at ISS

Like clockwork SpaceX’s Endurance capsule successfully docked at ISS yesterday, delivering four astronauts to the station for a six month mission.

The most interesting aspect of this launch and crew is Russian Anna Kikina.

Kikina is the first Russian to fly aboard a U.S. spacecraft in nearly 20 years. She and Rubio were launched under a new agreement between NASA and Roscosmos, the Russian space agency, that ensures at least one astronaut or cosmonaut is always aboard the space station even if a Crew Dragon or Soyuz is forced to depart early, taking its crew with it.

Without the seat-swap arrangement, a medical emergency or some other major problem could leave an all-Russian or all-NASA crew aboard without the expertise to operate the other nation’s systems.

The agreement had been stalled almost entirely by the former head of Roscosmos, Dmitry Rogozin. He is now gone however, sent by Putin to take over the fake occupation government in parts of the Ukraine. It appears his bellicose manner, that caused the loss of a billion dollars in launch contracts with OneWeb, was more than even Putin could handle.

With him gone, the new head of Roscosmos, Yuri Borisov, quickly finalized this astronaut barter deal. He has also publicly acted to try to ease tensions between the U.S. and Russian space agencies.

Important Roscosmos official endorses continuing cooperation with US in space

In a clear sign of the distinct change in atmosphere since the removal of Dmitry Rogozin as head of Roscosmos, the executive director of human space flight programs at Roscosmos, Sergei Krikalev, yesterday endorsed the longstanding cooperation between the U.S. and Russia in space.

Krikalev’s comments came after the launch yesterday of Endurance with one Russian astronaut as part of its four-person crew.

At a briefing after the Oct. 5 launch of the Crew-5 mission from the Kennedy Space Center, Sergei Krikalev, executive director of human space flight programs at Roscosmos, emphasized long-running cooperation between the United States and Russia in civil space, cooperation that has been strained since Russia’s invasion of Ukraine in February.

“We just continue what we started many years ago in 1975 when the Apollo-Soyuz crew worked together, and now we continue our cooperation,” he said after mentioning a “new phase of cooperation” with the exchange of seats between NASA and Roscosmos.

To understand the importance of Krikalev’s comments, you must also understand the context. First, Krikalev is a very significant figure in the history of Russia. He was called the last Soviet citizen, having been stranded on Mir an extra few months when the Soviet Union fell in 1991. Then he was the first Russian to fly on the shuttle, followed later by being on the first mission to ISS, when it was only two modules.

Since his retirement as an active astronaut, he has become the man in charge of Russia’s manned program, where he clashed with Rogozin several times over policy. His opposition to Rogozin almost certainly was a factor in Rogozin’s removal.

Krikalev’s endorsement of continuing the U.S-Russian partnership only cements that partnership, especially because Krikalev himself is a dyed-in-the-wool communist at heart. At least, he said so emphatically when I interviewed him at length in 2003 for Leaving Earth. I doubt his mind has changed in this matter, though his relentless honesty as an engineer has probably shaken his dedication to that failed ideology in subsequent years.

Nonetheless, his standing in Russia gives any statement he makes great weight. Expect more efforts by the Russians to ease tensions with the U.S., though their chances of success will be limited as long as Russia is continuing its unprovoked invasion of the Ukraine.

SpaceX successfully launches astronauts to ISS

Capitalism in space: SpaceX this morning successfully launched two NASA astronauts, one Japanese astronaut, and one Russian astronaut into orbit for a mission to ISS, with the docking scheduled for tomorrow.

The capsule, Endurance, is making its second flight. This was SpaceX’s eighth manned launch. The first stage, making its first fight, landed successfully on the drone ship in the Atlantic. This was the first new first stage launched since May 2022, and only the second this year. All other launches in 2022 were completed using SpaceX’s existing fleet of boosters. The company also continues to hold to the pattern of last year for maintaining that fleet, by adding two new boosters each year.

That this achievement is now becoming as routine as SpaceX’s unmanned launches proves the company’s success. And SpaceX did it in less than a decade, something NASA with its government-built shuttle was never able to accomplish.

The leaders in the 2022 launch race:

44 SpaceX
41 China
12 Russia
7 Rocket Lab
7 ULA

American private enterprise now leads China 63 to 41 in the national rankings, and the entire world combined 63 to 61.

Spinlaunch completes 10th test launch, this time for outside customers

Spinlaunch prototype launcher

Capitalism in space: Spinlaunch on September 27, 2022 successfully completed the 10th test launch of its radical spin launch centrifuge, this time accelerating test components to approximately 35k feet for other potential customers, including NASA.

Flight Test 10, which had a similar flight trajectory as previous campaigns, was witnessed by more than 150 partners, government officials, and industry advocates. It was SpinLaunch’s tenth flight test in just under eleven months since the Suborbital Mass Accelerator came online in late 2021.

…Four partner payloads, as well as two instrumentation payloads, were flown on the Suborbital Accelerator Flight Test Vehicle. For partners, the flight test provided critical data on the launch environment and payload integration process.

As part of the pre-flight qualification process, SpinLaunch accelerated payloads up to 10,000G in SpinLaunch’s 12-meter Lab Accelerator at its Long Beach headquarters. Payloads were inspected post-spin and subsequently integrated into the Flight Test Vehicle in preparation for Flight Test 10.

It remains to be seen whether this technology will work for launches to orbit. Even if it does, because of the stress produced during spin up this launch technique will really only work for bulk payloads to orbit, such as water and oxygen. If it works however it could reduce launch costs for these items tremendously.

SpaceX and Jared Isaacman offer private mission to NASA to raise Hubble’s orbit

Capitalism in space: In a press release issued yesterday, NASA revealed that it has signed an unfunded agreement with SpaceX and Jared Isaacman’s Polaris program (which has purchased a series of manned missions on Dragon) to study the possibility of sending one of those private manned missions to the Hubble Space Telescope to raise its orbit.

SpaceX – in partnership with the Polaris Program – proposed this study to better understand the technical challenges associated with servicing missions. This study is non-exclusive, and other companies may propose similar studies with different rockets or spacecraft as their model.

Teams expect the study to take up to six months, collecting technical data from both Hubble and the SpaceX Dragon spacecraft. This data will help determine whether it would be possible to safely rendezvous, dock, and move the telescope into a more stable orbit.

In my book describing the history of the people who created Hubble, The Universe in a Mirror, I repeatedly noted how throughout its history people have tried to kill it, first in the design phase, then in the budget, then during construction, then after it was launched and the mirror was found to be ground incorrectly, and then after the Columbia accident when NASA management tried to cancel its last shuttle servicing mission.

Every attempt failed. As I have noted in that book and many times since its publication, Hubble is a telescope that will not die. NASA has for years intended to launch a mission to de-orbit it when its orbit had decayed enough that it was unstable. I’ve always said that when that time came, someone would propose and push for a mission to instead raise that orbit.

That prediction is now coming true. Though no robot arm exists yet for Dragon to use to grab Hubble in any rendezvous attempt, creating one is hardly difficult. At that point raising the telescope’s orbit becomes relatively trivial.

Whether such a mission could do more, such as replace Hubble’s ailing gyroscopes, is unknown. It would be foolish however not to review that possibility as well.

SpaceX to upgrade 2nd Kennedy launchpad for manned launches

In order to create some increased redundancy, SpaceX and NASA have agreed to upgrade the company’s second launchpad at Cape Canaveral, LC-40, so that both it and pad LC-39A can launch manned Dragon capsules.

This plan grew out of concern by NASA that the new Starship orbital launchpad was too close to LC-39A, and could possibly damage it during a launch. Should that happen, and no back-up launchpad was available, the agency would have no way to get astronauts up to ISS, since Boeing’s Starliner is not yet operational. Because of that concern, NASA made it clear that no Starship launches could occur in Florida until this issue was resolved.

The solution? Make LC-40 a manned launchpad too.

Nothing is known about the nature of the modifications that LC-40 will require. But more likely than not, NASA will require SpaceX to develop something similar to Pad 39A’s facilities. That would involve building a new crew access tower, crew access arm, escape system (39A uses baskets and ziplines), and an on-site bunker for astronauts.

It is also likely that no Starship launches at Kennedy will occur until this work is done and a manned launch from LC-40 takes place. Though this could delay Starship somewhat, I expect not significantly. Before SpaceX is ready to launch operationally in Florida, it still has to do a lot of testing and development of Starship/Superheavy in Boca Chica, work that could take several years. I also suspect that it will get the launchpad work done relatively quickly, especially if NASA agrees to pay for it.

NASA and ESA sign simple lunar exploration agreement

In what appears to be an attempt by both to maintain their working relationship, even though several major European nations have not yet signed the Artemis Accords, last week NASA and ESA signed a simple agreement reaffirming their desire to work together in exploring the Moon.

Neither ESA nor NASA published the agreement, which in a photograph appeared to be little more than one page. In a Sept. 23 statement, NASA described the agreement as a “non-binding joint statement” about current and prospective future cooperation in Artemis.

Of ESA’s members, only France, Italy, Luxembourg, Poland, and the United Kingdom have signed the Artemis Accords. Thus, ESA and NASA face a conundrum. According to the accords and the NASA policy established by the Trump administration and supposedly continued under Biden, only signatories can participate in the Artemis program. Yet, most of the members of ESA have not signed, and ESA has no authority to make them do so. ESA however is building the service module for the Orion capsule — as well as other major components of Artemis — which NASA must have.

I suspect this short one page agreement is the Biden administration’s under-handed admission that — when it comes to Europe — the Artemis Accords will no longer be required.

NASA managers decide finally to roll SLS back to assembly building

NASA managers this morning finally gave up on launching their SLS rocket in an early October launch window and scheduled rolling back the rocket to the assembly building tonight.

NASA will roll the Artemis I Space Launch System rocket and Orion spacecraft back to the Vehicle Assembly Building on Monday, Sept. 26. First motion is targeted for 11 p.m. EDT.

Managers met Monday morning and made the decision based on the latest weather predictions associated with Hurricane Ian, after additional data gathered overnight did not show improving expected conditions for the Kennedy Space Center area. The decision allows time for employees to address the needs of their families and protect the integrated rocket and spacecraft system. The time of first motion also is based on the best predicted conditions for rollback to meet weather criteria for the move.

Based on this graph [pdf] provided by NASA earlier this year, the next launch window is from October 17 to October 31, followed by another from November 12 to November 27. It is unclear whether they can meet that first window, even if all engineers do is check and recharge the flight termination system batteries.

The question of the rocket’s two solid-fueled boosters however looms. Both are now one year past NASA’s use-by date, and it appears somewhat unknown what the risks are using them. Replacing them however will entail a significant delay, from three to six months.

As I said this weekend, NASA managers face no good choice, because of the impractical and inefficient design of this rocket.

NASA managers might forego SLS rollback and aim for Oct 2nd launch

Based on the present hurricane track, NASA managers are considering the possibility of leaving SLS on the launchpad so that they can go for a launch on October 2, 2022.

NASA managers will meet this evening to evaluate whether to roll back or remain at the launch pad to preserve an opportunity for a launch attempt on Oct. 2. The exact time of a potential rollback will depend on future weather predictions throughout the day and could occur Monday or very early Tuesday morning.

If they stay on the launchpad, it means the flight termination system is questionable at launch. If the rocket goes out of control during its first test launch — a not-unreasonable possibility for a new rocket — there is a chance the range officer will not be able to destroy it.

If they roll back to the assembly building, it means the rocket’s two solid strap-on boosters will either have to be replaced, delaying the launch months more, or the rocket will launch with two boosters that are questionable.

Every choice they face is a bad one, simply because this rocket is really not well designed for practical use.

Range gives NASA waiver to launch SLS on September 27th, despite a questionable flight termination system

In a briefing today, NASA officials confirmed that they are proceeding with their September 27, 2022 first launch of the SLS rocket, having obtained a waiver from the Space Force’s range office on testing the batteries for the flight termination system that would destroy the rocket should it begin flying out of control.

During a Sept. 23 teleconference, NASA announced an extension for the flight termination system battery certification, which expired after 25 days on Sept. 6. Now the Space Force’s Eastern Range has granted a waiver to allow the rocket to launch as late as Oct. 2 before needing to be returned to the Vehicle Assembly building to recertify the batteries.

The flight termination system is only used in the event the rocket veers off course during a launch anomaly.

Note that the 25 day use-by limit was actually an extension itself, as these batteries had been previously required testing every 20 days. Now the range is willing to let them go for as long about 50 days without testing, a two and half times increase.

If the rules before — based on engineering — said the batteries were not reliable after 20 days, why are those batteries now considered reliable up to 50 days? What facts or data does NASA or the Space Force have to allow this waiver? And if they have no data, it seems almost criminal to allow the go-ahead of this launch of a giant untested rocket on its first lift-off. Should something go seriously wrong — which is not that unlikely — and the flight termination system fails to work, we could see a very big rocket careening out-of-control into populated areas.

We all hope SLS launches with no problem on September 27th. We now have a really serious reason for that desire.

Regardless, the launch is now scheduled for a 70-minute launch window that opens at 11:37 am (Eastern) on September 27th, with a back-up launch window on October 2nd of 102 minutes beginning at 2:52 pm (Eastern).

Meanwhile, a developing tropical storm could put a kabosh on all these plans, forcing NASA to roll SLS back to the assembly building anyway. NASA managers plan to meet again before launch to make a decision.

Watching DART impact asteroid on September 26, 2022

A NASA planetary probe, dubbed DART, is on course for a planned impact of the asteroid Dimorphos this coming Monday, September 26, 2022, at 4:14 PM (Pacific).

DART was launched from Vandenberg Space Force Base, CA on November 23, 2021 PST (November 24 EST) headed to the asteroid Didymos and its tiny moon Dimorphos 7 million miles away. The plan is for DART to ram itself into Dimorphos while scientists on Earth measure whether its orbit around Didymos changes.

Dimorphos is about 525 feet in diameter, while Didymos is much larger, about a half mile in width. The goal is to see if this method can be used in the future to adjust an asteroid’s orbit enough to shift it away from hitting the Earth.

The impact will be observed by a camera on DART, as well as an Italian cubesat dubbed LICIACube.

NASA TV will be live streaming the event, and I will embed that live stream here when it goes live. Once DART gets close, its camera will record the asteroid’s approach through impact.

SLS fueling test completed

NASA engineers today successfully completed the tanking test of the agency’s SLS rocket, completing all objectives after successfully dealing with a hydrogen fuel leak at the beginning of fueling.

The four main objectives for the demonstration included assessing the repair to address the hydrogen leak identified on the previous launch attempt, loading propellants into the rocket’s tanks using new procedures, conducting the kick-start bleed, and performing a pre-pressurization test. The new cryogenic loading procedures and ground automation were designed to transition temperature and pressures slowly during tanking to reduce the likelihood of leaks that could be caused by rapid changes in temperature or pressure. After encountering the leak early in the operation, teams further reduced loading pressures to troubleshoot the issue and proceed with the demonstration test. The pre-pressurization test enabled engineers to calibrate the settings used for conditioning the engines during the terminal count and validate timelines before launch day to reduce schedule risk during the countdown on launch day.

Teams will evaluate the data from the test, along with weather and other factors, before confirming readiness to proceed into the next launch opportunity. The rocket remains in a safe configuration as teams assess next steps. [emphasis mine]

The highlighted words are key. NASA has proposed a September 27, 2022 launch date. For that launch to occur, the rocket must remain on the launchpad, where it is impossible to check the batteries for operating the flight termination system used by the military range office to destroy the rocket should it go wildly out of control during launch. To check the batteries they need to roll it back to the assembly building, and one week is simply not enough time.

The vagueness of the highlighted language suggests that NASA has not yet gotten a waiver from the range for that date. Nor should it. Those batteries normally have a 20-day limit. On September 27th they will been unchecked for about 42 days, well past their use-by date.

This will be the first test launch of this rocket. Such first launches very frequently go wrong, and if SLS goes wrong, it would go wrong in a very big way, considering the size of the rocket. To do such a risky launch with a questionable flight termination system would not simply be improper it would be downright criminal.

Hydrogen leak detected during today’s SLS tank test

Though engineers have apparently overcome the issue so that today’s tank test of NASA’s SLS rocket can continue, a hydrogen leak was nonetheless detected during fueling.

The fueling tank test is not yet complete.

At this moment I cannot imagine the military’s range office will allow NASA to launch on September 27th, as the agency has requested. To do so will require the range to ignore the possibility that the flight termination is inoperable, as its batteries are past their use-by date by almost a month. Combined with these ongoing leak issues, it would be irresponsible to do otherwise.

NASA releases new overall objectives for exploration of solar system

NASA today released a new roadmap for its goal of exploring the Moon, Mars, and the rest of the solar system, with the goal of providing an overarching strategy for everything it hopes to accomplish.

The resulting revised 63 final objectives reflect a matured strategy for NASA and its partners to develop a blueprint for sustained human presence and exploration throughout the solar system. They cover four broad areas: science; transportation and habitation; lunar and Martian infrastructure; and operations. The agency also added a set of recurring tenets to address common themes across objectives.

You can read the full document here [pdf].

The most astonishing thing about this roadmap is its utter lack of any mention of race or gender, especially when one considers how obsessed the Biden administration and its minions in federal bureaucracy have been over such things. The goals are entirely focused on exactly what they should be focused on, exploration and research, with the goal of partnering with as many private and governmental entities as possible to get it done in the most efficient way.

CAPSTONE update: Situation improved but not resolved

Advanced Space, the company operating the CAPSTONE smallsat lunar orbiter that is on the way to the Moon, has issued a hopeful update on the efforts to regain full control of the spacecraft after it began tumbling out-of-control on September 8th.

The communications situation has dramatically improved, the power state of the spacecraft appears to be sufficient for continuous (duty cycled) heating of the propulsion system which dropped below its operational temperature, Over the past few days, CAPSTONE’s power – though limited by the orientation of the spacecraft in its spin relative to the Sun – appears to be sufficient for heating of the propulsion system. When the spacecraft propulsion system temps are at +5C for 12+ hours the system will be further evaluated for use in the recovery operation. Information on the cause of the anomaly has been obtained and is being evaluated, and recovery plans that mitigate risk of further anomalous behavior are being developed. We do not have a timeline for a recovery attempt.

It appears they have not yet done the detumble maneuver that the engineers think will bring the spacecraft back to nominal operations. However, the spacecraft appears to also be on its planned course towards the Moon, so all signs suggest a full recovery is likely.

Update on CAPSTONE, still in safe mode

According to a detailed update from Advanced Space, the private company operating CAPSTONE for NASA, engineers have partly recovered control of the spacecraft after an anomaly had caused it to tumble and lose power.

It appears the problem that occurred on September 8th near the end of an mid-course correction engine burn was more serious that NASA initially revealed. CAPSTONE was tumbling out-of-control, its use of power was exceeding the power the solar panels were generating (draining its batteries), and the computer was periodically rebooting.

Since then engineers at Advanced have managed to stabilize the tumbling so that the spacecraft’s batteries were gaining power rather than losing it. Communications were re-established and the computer was also stabilized so that the spacecraft was able to get into a good safe mode. It remains however in a poor orientation that limits communications, power, and prevents proper operations.

While work is ongoing to diagnose the cause of the anomaly, the team is preparing the spacecraft to attempt a detumble operation to regain attitude control of the vehicle. This detumble operation was successfully demonstrated after separation from the launch vehicle in July. A successful detumble will result in the vehicle resuming control of its orientation, orienting the solar panels to the Sun to fully charge the batteries of the power used during the detumble. The spacecraft will then orient to the ground and await further instructions.

When this operation will occur was not stated, but it certainly will take place as soon as possible.

NASA revises its SLS launch schedule, pending approval of the range’s safety office

NASA today announced that it is now targeting September 27, 2022 for the first test launch of its SLS rocket and Orion capsule.

Engineers have — on the launchpad — completed the repair work on the hydrogen leak that caused the previous launch scrubs. The plan now is to do a test fueling on September 21st to see if the repair worked.

If all is then well, the agency wants to launch on September 27th. To do so however NASA needs to get the approval of the safety range office to waive the use-by date of the batteries used to terminate the flight after launch, should something go seriously wrong. The rules require those batteries to be checked every 20 days, and as of today they have been in use for 31 days. The range had already given NASA a five day waiver so it could try to launch on September 5. To launch on September 27th will require the range to allow those batteries to remain unchecked for 46 days, more than double their accepted use-by date.

For the range to allow such a waiver would be I think entirely unprecedented, especially for the very first launch of a new rocket. Such test launches are exceedingly risky. A lot can go wrong, and often does when a rocket tries to fly for the first time. To allow such a lift-off with a questionable flight termination system seems completely insane and irrational.

NASA is also proposing an October 2nd launch date. I suspect this date is based on the range safety office refusing to give this waiver. If so, NASA would then do its September 21st fueling test on the launchpad, quickly roll the rocket back to the assembly building to check the batteries, and then try to get it back to the launch pad in time for that October 2nd date.

CAPSTONE in safe mode

The lunar orbiter CAPSTONE, presently on its way to the Moon, went into safe mode on September 8th at the end of a mid-course correction engine burn.

The CAPSTONE mission team has good knowledge of the state and status of the spacecraft. The mission operations team is in contact with the spacecraft and working towards a solution with support from the Deep Space Network.

Under such conditions engineers almost always recover the spacecraft so that the mission proceeds as normal. No guarantees of course, but it is not unreasonable to expect the same with CAPSTONE.

NASA wants to launch SLS in September; needs range safety office waiver to do it

In outlining the status of the repair work on the hydrogen leak on SLS on the launchpad yesterday, NASA officials indicated that they are targeting a September 23rd launch date that will require the Space Force range safety office to okay the use of a flight abort system with batteries that are significantly past their use-by date.

NASA has submitted a request to the Eastern Range for an extension of the current testing requirement for the flight termination system. NASA is respecting the range’s processes for review of the request, and the agency continues to provide detailed information to support a range decision.

The range office had required that the batteries for that flight termination system be checked every 20 days, a process that requires the rocket to be rolled back to the assembly building. It had already given NASA a five day extension to 25 days, but even that was insufficient to get the rocket launched in its previous launch window, expiring on September 6th. Though NASA has not said how long an extension it is requesting, to do a September 23rd launch would require another extension of 17 days, making for a total 23-day waiver for those batteries. Thus, instead of limiting the life of those batteries to 20 days, NASA is requesting the range to allow the batteries to go unchecked for 43 days, at a minimum.

For the range to give that first waiver I think is somewhat unprecedented. To do it again, for that much time, seems foolish, especially as this will the rocket’s first launch, and a lot can go wrong.

NASA officials also hinted during yesterday’s press conference — in their bureaucrat way — that human error might have caused the hydrogen leak.

NASA has not confirmed if an “inadvertent” manual command that briefly overpressurized the hydrogen fuel line caused the leak, but the agency is investigating the incident. Bolger said new manual processes replaced automated ones during the second attempt and the launch team could have used more time to practice them. “So we didn’t, as a leadership team, put our our operators in the best place we could have,” Bolger said. During the Sept. 17 fueling test, NASA will try out a slower, “kinder and gentler” process that should avoid such events.

If the Space Force and the Biden administration demand the range officer allow this rocket, with this team, to be launched with a questionable flight termination system, we should expect public resignations from several range officers. Whether anyone in our present government however has the ethics to do such a thing appears very doubtful.

Axiom chosen by NASA to build first Artemis moonsuits

Capitalism in space: NASA today awarded Axiom the contract to build the moonsuits the astronauts will use on the first lunar landing of its Artemis program, dubbed Artemis-3.

After reviewing proposals from its two eligible spacesuit vendors, NASA selected Axiom Space for the task order, which has a base value of $228.5 million. A future task order will be competed for recurring spacesuit services to support subsequent Artemis missions.

The contract award continues NASA shift from its failed spacesuit effort — taking fourteen years and a billion dollars to produce nothing — to hiring the private sector to do it.

Previously NASA had awarded contracts to both Axiom and Collins Aerospace to build spacesuits, either for spacewalks or on the Moon. Today’s award is specifically for moonsuits for that first lunar mission.

September 6, 2022 Quick space links

Courtesy of Jay, BtB’s intrepid stringer.

  • Sierra Space: Mission: Tenacity Part 1
  • This video is just an empty-of-content commercial for Sierra Space, filled with feel-good “woke” blather but little real information about the actual status of this long overdue spacecraft. It is worth watching however because it reveals this emptiness. Reminds me of the many similar videos from Blue Origin and NASA over the years, filled with big promises but little actual achievement.

  • How does Starlink Satellite Internet Work?
  • This video, almost 30 minutes long, is definitely worth watching if you have any interest in signing up for Starlink, or just have an interest in the coming low orbit satellite constellation boom.

NASA to roll SLS back to assembly building, delaying launch by weeks at minimum

NASA managers today decided they will not attempt another launch of SLS during the present launch window that closes on September 6, 2022, and will bring the rocket back to assembly building for more detailed trouble-shooting.

Engineers not only need to solve the hydrogen fuel leak in a fuel line connection that caused today’s launch scrub, they will also have to replace the flight termination batteries needed in case the rocket has to be destroyed during liftoff because it is flying out of control. These batteries only have a few weeks life, and the launch delays this week caused them to reach their limit.

The next launch windows are either from September 19 to October 4, excluding September 29-30, or October 17 to October 31, excluding October 24, 25, 26, and 28.

At that point SLS’s two solid rocket strap-on boosters will have been stacked for about two years, one full year past what NASA once considered their safe lifespan. The agency has waived that rule for SLS, but waiving it for more than a full year might simply be too risky. If the boosters need to be replaced, that will delay the launch by at least another three months, at the minimum.

Right now the odds remain high this launch will not occur in 2022.

SLS test launch scrubbed again

NASA engineers once again were forced to scrub the launch of the SLS rocket today due to another hydrogen leak during fueling.

The launch director waived off today’s Artemis I launch attempt at approximately 11:17 a.m. EDT. Teams encountered a liquid hydrogen leak while loading the propellant into the core stage of the Space Launch System rocket. Multiple troubleshooting efforts to address the area of the leak by reseating a seal in the quick disconnect where liquid hydrogen is fed into the rocket did not fix the issue.

NASA has one more chance, on September 5th, to launch this rocket before it must return it to the assembly building to replace the flight termination batteries, used to abort the launch after liftoff should something go seriously wrong during flight. As I understand it, their use-by date is September 6th, and it would require a major safety waiver by the military range officer, who is entirely independent from NASA and under no obligation to it, to allow for a launch after that date with those batteries.

NASA is paying Boeing twice as much as SpaceX for its manned flights

Capitalism in space: in an excellent analysis of the total amount NASA will pay both SpaceX and Boeing for all their manned flights to ISS before the station retires, Eric Berger at Ars Technica has determined that the agency will essentially pay Boeing twice as much per flight.

In 2014, NASA narrowed the crew competition to just two companies, Boeing and SpaceX. At that time, the space agency awarded Boeing $4.2 billion in funding for development of the Starliner spacecraft and six operational crew flights. Later, in an award that NASA’s own inspector general described as “unnecessary,” NASA paid Boeing an additional $287.2 million. This brings Boeing’s total to $4.49 billion, although Finch told Ars that Boeing’s contract value as of August 1, 2022, is $4.39 billion.

For the same services, development of Crew Dragon and six operational missions, NASA paid SpaceX $2.6 billion. After its initial award, NASA has agreed to buy an additional eight flights from SpaceX—Crew-7, -8, -9, -10, -11, -12, -13, and -14—through the year 2030. This brings the total contract awarded to SpaceX to $4.93 billion.

Since we now know how many flights each company will be providing NASA through the lifetime of the International Space Station, and the full cost of those contracts, we can break down the price NASA is paying each company per seat by amortizing the development costs.

Boeing, in flying 24 astronauts, has a per-seat price of $183 million. SpaceX, in flying 56 astronauts during the same time frame, has a seat price of $88 million. Thus, NASA is paying Boeing 2.1 times the price per seat that it is paying SpaceX, inclusive of development costs incurred by NASA.

Despite the larger payments to Boeing, the company could very well lose money on Starliner. The higher cost to NASA from Boeing is due almost entirely because the agency was absorbing more of its initial development cost. SpaceX’s Dragon capsule had already been flying cargo missions to ISS when these manned contracts were awarded. SpaceX merely had to upgrade its manned capsule. Boeing had to design and build it from scratch. Moreover, the contracts were fixed price, which means Boeing had to absorb more than a half billion in additional costs when it had to refly the unmanned demo flight of Starliner.

Finally, because of the delays, Boeing won less NASA business. It also has gotten none of the private commercial manned flights that are going on right now. Those contracts went to SpaceX, including all the profits. Whether Boeing can eventually win some private contracts down the road is unknown. It will certainly have to lower its price to compete with SpaceX.

NASA thinks engine issue on SLS launch caused by misreading sensor

NASA engineers have now concluded that the improper temperatures in one engine in SLS’s core stage that forced the August 29, 2022 launch to be scrubbed were caused by a faulty sensor, and that the actual temperatures in the engine were correct.

During a news conference on Tuesday evening, NASA’s program manager for the SLS rocket, John Honeycutt, said his engineering team believed the engine had actually cooled down from ambient temperature to near the required level but that it was not properly measured by a faulty temperature sensor. “The way the sensor is behaving does not line up with the physics of the situation,” Honeycutt said.

The problem for NASA is that the sensor cannot be easily replaced and would likely necessitate a rollback to the Vehicle Assembly Building at Kennedy Space Center in Florida, a few kilometers from the launch pad. This would delay the launch of the rocket at least into October, and the space agency is starting to get concerned about wear and tear on a rocket that has now been stacked for nearly a full year.

With this SLS rocket, NASA management is now trapped between a rock and a hard place. The rocket’s solid rocket boosters has been stacked for just short of two years, almost a full year beyond their use-by date. Moreover, there are batteries on the rocket that only function for about a month before they must be replaced. Their replacement date is September 6th, which means if NASA cannot get the rocket launched by that date it will have to return it to the assembly building, delaying the launch to at least October. If it has to replace the solid rocket boosters the launch will likely then be delayed until next year, which will seriously impact the second SLS launch, set to send astronauts around the Moon and back.

At the moment the launch is scheduled for a two hour launch window beginning at 2:17 pm (Eastern) on Saturday, September 3, 2022. The countdown will be live streamed here. At the moment the weather for Saturday has improved, with s 60% chance the launch can proceed.

Axiom gets NASA approval to fly second commercial manned mission to ISS

Capitalism in space: NASA and Axiom have worked out their contract to allow Axiom to fly its second commercial manned mission to ISS, now scheduled for sometime in the spring of 2023.

Through the mission specific order, Axiom is obtaining from NASA services such as crew supplies, cargo delivery to space, storage, and other in-orbit resources for daily use. The order also accommodates up to an additional contingency week aboard the space station. This mission is subject to NASA’s updated pricing policy for private astronaut missions, which reflects the full value of services the agency is providing to Axiom that are above space station baseline capabilities.

The order also identifies capabilities NASA will obtain from Axiom, including the return of scientific samples that must be kept cold in transit back to Earth, the return of a Nitrogen/Oxygen Recharge System (NORS) tank, the capability for last-minute return of two cargo transfer bags, and up to 10 hours of the private astronaut mission commander’s time during the docked mission to complete NASA science or perform tasks for NASA.

The flight, dubbed Ax-2, will carry four Axiom passengers, three of whom will be paying passengers. It will be launched by SpaceX on its Falcon 9 rocket, carrying one of SpaceX’s four reusable manned Dragon capsules.

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